Festo YXCL Operating Instructions Manual Download

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Summary of Contents for YXCL

Page 1: ...YXCL Linear gantry Operating instruc tions 8087850 2021 07b 8087852...

Page 2: ...Translation of the original instructions...

Page 3: ...ks from the moving parts 18 6 Assembly 20 6 1 Preparation 20 6 2 Mounting attachments 20 6 3 Preparing mounting surface for the adjusting kit 22 6 4 Application of adjusting kit 23 6 5 Product assembl...

Page 4: ...4 Festo YXCL 2021 07b 10 Maintenance 50 10 1 Safety instructions 50 10 2 Cleaning 51 10 3 Lubrication 51 11 Fault clearance 52 12 Disassembly 53 13 Technical data 54...

Page 5: ...dent documents These documents form part of the product documentation and can be downloaded as follows 1 Read the order ID product key from the product labelling 2 Download the documents from the Fest...

Page 6: ...ule Linear gantry Horizontal Vertical Tab 2 Permitted mounting position Other mounting positions or overhead mounting of the product are not permitted 2 3 Training of qualified personnel Work on the p...

Page 7: ...The actual product may differ from the illustrations The product consists of the following modules The Y module moves the Z module along the Y axis The Z module moves customer mounted attachments alo...

Page 8: ...8 Festo YXCL 2021 07b Product overview 1 2 3 4 Fig 2 Product version with ELGC axis example 1 Y module EHMY LP ELGC 2 Mounting component for adjusting kit 3 Adapter attachment components 4 Z module...

Page 9: ...of the Y axis for connection to the Z module The motor position on the Y module is configuration dependent right or left The following components are located on the motor side Energy chain optional f...

Page 10: ...overview Product version with ELGC axis 1 2 3 4 5 Fig 4 Y module EHMY LP ELGC motor position left axial example 1 Energy chain optional 2 Mounting component for adjusting kit 3 Y axis 4 Slide with Y Z...

Page 11: ...f the Y module The attachment components provided by the customer can be mounted on the adapter for attachment components 1 2 3 4 Fig 5 Z module example 1 Z Y adapter plate 2 Z axis 3 Energy chain con...

Page 12: ...21 07b Product overview 2 1 Fig 7 Z module EHMZ EGSL 1 Z Y adapter plate 2 Z axis 2 1 Fig 8 Z module EHMZ EGC 1 Z Y adapter plate 2 Z axis 2 1 Fig 9 Z module EHMZ DGEA motor position left 1 Z Y adapte...

Page 13: ...r position right 1 Z Y adapter plate 2 Z axis Product version with ELGC axis 2 1 Fig 11 Z module DHMZ DGST 1 Drill holes for mounting on the Y module 2 Z axis 2 1 3 Fig 12 Z module EHMZ EGSC axial mot...

Page 14: ...Transportation protection CAUTION Risk of injury from falling parts Parts of the product or the transportation protection may fall during transport or unpacking Observe the identification on the tran...

Page 15: ...nt to the transportation protection 1 Before removing the product remove the marked screws The product can be lifted out of the transportation protection 2 Lift the product only by the Y axis or the m...

Page 16: ...C axis Fig 15 Permissible load direction of the lifting eye bolts 1 Loosen the nuts of the lifting eye bolts 2 Turn the lifting eye bolts to the direction of the load of the lifting gear 3 Tighten the...

Page 17: ...following Use suitable lifting gear for safe handling e g cross brace Take the product weight into account identification on the transportation protection Apply load to lifting eye bolts evenly at an...

Page 18: ...product are secured with transpor tation locks Secure unsecured moving parts with transportation locks Fig 18 Identification of the transportation lock for moving parts After assembly and before the p...

Page 19: ...Z EGC EHMZ DGEA 1 1 2 2 Fig 19 EHMZ EGC 1 1 2 2 Fig 20 EHMZ DGEA 1 Locking module 2 Z axis 1 After assembly and before the product is energised Support the Z axis from below 2 Remove the locking modul...

Page 20: ...the mounting surface is sufficiently strong to absorb the maximum forces Only use the supplied mounting components Secure the screw connections 6 2 Mounting attachments Depending on the configuration...

Page 21: ...1221 1850 1151 1750 4 1781 2390 1851 2480 1751 2350 5 2391 3000 2481 3110 2351 2950 6 3111 3740 2951 3550 7 3741 4370 3551 4150 8 4371 4500 4151 4500 9 Tab 4 EHMY LP EGC HD number of required mounting...

Page 22: ...M6 M8 M8 Thread depth mm 9 9 13 13 G2 M8 1 Hy stroke in Y direction Technical data 2 n number of mounting components Tab 6 Dimensions for adjusting kit for EHMY LP EGC KF EHMY LP EGC HD 125 160 220 Y...

Page 23: ...mounting surface 1 Determine the value of dimension Y1 2 Check that the mounting surface has the required flatness and vertical alignment 3 Prepare the mounting holes on the mounting surface in accord...

Page 24: ...Adjusting kit for EHMY LP ELGC 1 Mounting flange 2 Countersunk screw 2x 3 Slot nut 2x 4 Washer 4x 5 Screw 4x 6 Profile mounting 2x 7 Screw 4x 8 Screw 9 Adjusting part 10 Washer 11 Nut 12 Bolts The sc...

Page 25: ...port profile of the energy chain To be able to move the adjusting kit the countersunk screws 2 on the support profile of the energy chain must be accessible from the rear after mounting Mount the Y mo...

Page 26: ...rews on the profile mountings of the adjusting kits Do not unscrew the screws 3 Position the mounting flange on the mounting surface 4 Place the washers under the screws 5 Lightly secure the mounting...

Page 27: ...50 80 120 185 Screw size M3 x 8 M5 x 16 M8 x 20 Tightening torque Nm 1 7 5 9 20 EHMY LP EGC HD 125 160 220 Screw size M5 x 16 M8 x 20 Tightening torque Nm 5 9 20 EHMY LP ELGC 60 80 Screw size M5 x 16...

Page 28: ...9 11 10 9 8 9 Place the washer aJ under the nut aA 10 Screw the nut aA onto the screw 8 11 Fasten the adjusting part to the mounting surface with suitable washers aC and screws aD 13 14 12 Align the...

Page 29: ...ent has been maintained 14 Tighten the screws evenly for mounting on the mounting surface EHMY LP EGC KF 50 80 120 185 Screw size M4 x 16 M6 x 20 M8 x 30 Tightening torque Nm 2 9 14 20 EHMY LP EGC HD...

Page 30: ...support profile of the energy chain EHMY LP EGC KF 50 80 120 185 Screw size M5 x 8 M5 x 8 M5 x 12 M5 x 12 Tightening torque Nm 8 3 EHMY LP EGC HD 125 160 220 Screw size M5 x 10 M5 x 10 M5 x 10 Tighten...

Page 31: ...6 Product version with EGC axis example 1 Y module EHMY LP EGC 2 Mounting component for adjusting kit 3 Adapter attachment components 4 Z module 1 2 3 4 Fig 27 Product version with ELGC axis example 1...

Page 32: ...kit for lifting the product is mounted The moving parts are secured with the transportation locks 1 2 3 4 5 Fig 28 Y module EHMY LP EGC motor position left example 1 Energy chain 2 Y axis 3 Mounting c...

Page 33: ...djusting kit 2 Screw set 3 Adjusting part 4 Y axis 1 Place the Y module slowly and carefully on the prepared mounting surface 2 Align the Y module horizontally and fasten it 6 4 Application of adjusti...

Page 34: ...le is mounted The moving parts are secured with the transportation locks Z module EHMZ EGC or EMHZ DGEA the Z axis is secured with the locking module 2 1 Fig 31 Z module DHMZ DGSL 1 Z axis 2 Z Y adapt...

Page 35: ...35 2 1 Fig 34 Z module EHMZ DGEA motor position left 1 Z axis 2 Z Y adapter plate 2 1 Fig 35 Z module EHMZ DGEA motor position right 1 Z axis 2 Z Y adapter plate 3 4 Fig 36 Enclosed components exampl...

Page 36: ...r s material safety data sheet 4 Fasten the Z module to the Y Z adapter plate of the Y module with the screws EHMY EGC 50 80 125 120 160 185 220 Screw size M4 x 10 M6 x 16 M8 x 14 M8 x 14 Tightening t...

Page 37: ...e Y module 2 Place the Z module on the Y Z adapter plate of the Y module 3 Fasten the Z module to the Y Z adapter plate with at least 2 screws through the housing Secure the screws with an adhesive fo...

Page 38: ...1 Place the Z module on the Y Z adapter plate of the Y module 2 Fasten the Z module to the Y Z adapter plate with the 2 profile mountings and the 4 screws EHMZ EGSC 45 60 EHMY LP ELGC 60 80 Screw siz...

Page 39: ...nts is pre assembled on the Y axis Use only the supplied mounting components Product version with EGC axis the transportation kit for lifting the product is mounted The moving parts are secured with t...

Page 40: ...40 Festo YXCL 2021 07b Assembly 1 2 3 4 Fig 44 Product version with ELGC axis example 1 Y module EHMY LP ELGC 2 Mounting component for adjusting kit 3 Adapter attachment components 4 Z module...

Page 41: ...ounting surface 2 Align the product horizontally and fasten it 6 4 Application of adjusting kit 6 7 Attachment component 1 Mount the attachment component provided by the customer to the adapter attach...

Page 42: ...2 Cables and tubes 7 2 1 General Delivery status Delivery status partially assembled the cables and hoses are enclosed Delivery status completely mounted the cables and hoses are installed in the ene...

Page 43: ...ion Black Extend pneumatic drive Silver Retract pneumatic drive Blue Customer specific application Tab 12 Classification of tubing colours Tubing size Bending radius min imum DHMZ DGSL 6 12 16 20 25 P...

Page 44: ...Motor cable 2 Encoder cables earthing cable 3 Plug socket with cable 4 Customer specific or tubing 5 Customer specific Tab 16 Chamber allocation energy chain Y module EHMY LP EGC 125 Energy chain cham...

Page 45: ...cation energy chain Y module EHMY LP ELGC Energy chain Z module Energy chain chambers Allocation 1 Customer specific 2 Encoder cables plug sockets with cable 3 Motor cables earthing cable Tab 19 Chamb...

Page 46: ...le 1 Push the slide of the Y module in the direction of the end stop so the maximum possible length of the energy chain is flat 2 Insert the cables or tubing of the Z module into the designated chambe...

Page 47: ...ropri ately 1 Connect the earthing points of the modules to suitable earthing cables The earthing cables are included in the scope of delivery depending on the configuration Product version with EGC a...

Page 48: ...3 3 1 1 1 Fig 47 Connection for earthing points example 1 Earthing point 2 Serrated washer 3 Washer 1 Position serrated washer 2 Place the cable lugs of the earthing cables between the serrated washer...

Page 49: ...ving parts of the product Parts secured with transportation locks break loose and move uncontrollably at high acceleration into the end position Before energising the product check that the transporta...

Page 50: ...on When operating the product observe the following The permissible travel speed is configuration dependent 10 Maintenance 10 1 Safety instructions DANGER Injury or death due to electric shock Before...

Page 51: ...NOTICE Trouble free operation and a long service life require regular relubrication Lubricate the axes at the specified lubrication interval Observe the specifications for relubrication Use appropria...

Page 52: ...e swing out time of the pro file is too long Resonant frequency of profile and payload is too low Reinforce the axis mounting Change the payload geometry Vibrations on the carriage Operation at the re...

Page 53: ...upply move the vertical or tilted moving parts to the lower end position and secure them 1 To prevent uncontrolled movements when the power supply is switched off move the moving parts to the lower en...

Page 54: ...20 TB KF 1000 e g Hy stroke in Y direction 1000 mm Feature Storage conditions Dry Solid and flat base In original transportation protection Materials Profiles of the axes Aluminium Drive cover End cap...

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