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10

Fault clearance

Fault description

Cause

Remedy

Coupling spacing is wrong.

Observe the permissible coup-
ling spacings 

è

 Instruction

manual for motor mounting kit.

Tensions

Install axis without tension.
Observe the evenness of
the mounting surface

è

 7.1 Preparation.

Change the arrangement of
the attachment ele-
ment/useful load.

Align axis so it is exactly
parallel to the second axis.

Resonance point of the actuator Change the travel speed.

Squeaking noises, vibrations or
the axis is not running
smoothly.

Controller is set incorrectly.

Change the parameters
(e.g. controller data).

Vibrations on the carriage

Operation at the resonance
point of the axis.

Change the travel speed.

Change the acceleration.

Reinforce the axis mount-
ing.

Change the useful load geo-
metry.

The swing-out time of the pro-
file is too long.

The resonant frequency from
the profile and useful load are
too low

Reinforce the axis mount-
ing.

Change the useful load geo-
metry.

Coupling spins.

Check the mounting of the
shaft-hub connection 

è

 Instruc-

tion manual of the motor
mounting kit.

Loads too high.

Reduce load mass/torques.

Retaining screws on tool are too
long.

Observe the screw-in depth

è

 7.3 Attachment.

Slide does not move.

Toothed belt has broken

Replace axis

è

 www.festo.com/catalogue.

Slide travels over end position.

Proximity sensor does not
switch.

Check proximity sensor, connec-
tions and controller.

Fault clearance

12

Festo — ELGC-TB-KF — 2018-08a

Summary of Contents for ELGC-TB-KF

Page 1: ...8095599 ELGC TB KF Toothed belt axis 8095599 2018 08a 8095601 Instructions Operat ing ...

Page 2: ...Translation of the original instructions 2 Festo ELGC TB KF 2018 08a ...

Page 3: ...ation 4 4 Service 4 5 Product overview 5 5 1 Function 5 5 2 Product design 5 6 Transport 5 7 Mounting 6 7 1 Preparation 6 7 2 Mounting 7 7 3 Attachment 7 7 4 Mounting accessories 8 8 Commissioning 9 9 Service 10 9 1 Cleaning 11 10 Fault clearance 12 11 Disassembly 13 12 Disposal 13 13 Technical data 14 13 1 Technical data mechanical 14 13 2 Technical data characteristic curves 16 Table of contents...

Page 4: ...ombination with tools or as a drive when external guides are used The axis is approved for the slide operating mode è Fig 1 Fig 1 Slide mode 2 3 Foreseeable misuse The axis is not approved for operating conditions in which vegetable and water soluble greases or oils can penetrate into the axis 2 4 Training of specialised personnel Installation commissioning maintenance and disassembly should only ...

Page 5: ...referencing against a fixed stop end position on motor side 5 2 Product design 1 Drive hub 2 Interface for motor mounting kit 3 Cover strip 4 Slide 5 Thread centring holes for attachment com ponents 6 Thread for accessories 7 Profile housing with ball guide 8 Sealing air connection 9 Slot for sensor bracket 10 Slots for attachment Fig 2 6 Transport NOTICE Unexpected and unbraked movement of compon...

Page 6: ...erence position is lost when the motor is dismounted e g when turning the motor around Start homing è 8 Commissioning Fig 3 CAUTION For vertical or slanted mounting position when power is off moving parts can travel or fall uncon trolled into the lower end position Injury due to impacts or crushing Bring moving parts of the product into a safe end position or secure them against falling Place the ...

Page 7: ...4 Tighten the screws Fig 4 7 3 Attachment Requirements NOTICE A warped attachment component bends the slide and shortens the service life of the guide Use an attachment component with an even surface Evenness t 0 01 mm Fig 5 Use an even attachment component 1 Position the attachment component Keep the tilt moment resulting from the force parallel to the axis of movement and lever arm as small as p...

Page 8: ...his way the guide is not overloaded 7 4 Mounting accessories To protect the end positions against uncontrolled overtravel Check the necessity of proximity sensors hardware limit switches If proximity sensors are used as limit switches Preferably use proximity sensors with normally closed function This protects against excess travel beyond the end position if the proximity sensor cable is broken If...

Page 9: ... air To do so remove the sealing element 8 from the housing and connect the compressed air vacuum Fig 8 8 Commissioning WARNING Risk of injury due to unexpected movement of components Protect the positioning range from unwanted intervention Keep foreign objects out of the positioning range Perform commissioning with low dynamic response Commissioning 9 Festo ELGC TB KF 2018 08a ...

Page 10: ...otor side end stop Com ply with maximum impact energy è Tab 3 Observe additional information è Instruc tion manual of the drive system 3 Test run Checking the overall behaviour Check the following requirements The slide moves through the intended positioning cycle completely Slide stops as soon as a limit switch is reached After a successful test run the axis is ready for operation Tab 2 Size 45 6...

Page 11: ...e screws C è Fig 9 2 Push the cover strip into the cover 3 Tighten cover strip with a clamping element B è Fig 9 Clamping element è www festo com catalogue 4 Tighten the screws Tightening torque size 45 0 2 Nm size 60 80 0 8 Nm If the cover strip can no longer be retensioned Replace belt reversal devices and covering è www festo com spareparts 9 1 Cleaning Do not clean the guide elements e g guide...

Page 12: ...eration at the resonance point of the axis Change the travel speed Change the acceleration Reinforce the axis mount ing Change the useful load geo metry The swing out time of the pro file is too long The resonant frequency from the profile and useful load are too low Reinforce the axis mount ing Change the useful load geo metry Coupling spins Check the mounting of the shaft hub connection è Instru...

Page 13: ... axis è www festo com catalogue Tab 4 11 Disassembly WARNING Unexpected movement of components Injury due to impacts or crushing Before working on the product switch off the control and secure it to prevent it from being switched back on accidentally 1 Observe transport information è 6 Transport 2 Remove motor cables and mounting components Information about spare parts and accessories è www festo...

Page 14: ...Max driving torque Mmax Nm 0 72 1 49 4 18 Max speed m s 1 2 1 5 1 5 Max acceleration m s2 15 Repetition accuracy mm 0 1 Feed constant mm re v 60 78 105 Ambient temperature C 0 50 Storage temperature C 20 60 Degree of protection IP40 2nd degree of surface torque Iy mm4 140 x 103 441 x 103 1 37 x 106 Iz mm4 170 x 103 542 x 103 1 66 x 106 Max permitted forces on the slide1 Fy N 300 600 900 Fz N 600 1...

Page 15: ...te on materials Contains materials that include PWIS1 Materials Cover Aluminium lacquered Profile Anodised aluminium Slide Aluminium Guide screws ball bearings spindles cover strip Steel Coverings PA Belt reversal POM Toothed belt CR glass fibre reinforced Weight Zero stroke length kg 0 76 1 78 3 50 Per metre of stroke kg 2 3 4 3 7 3 1 PWIS paint wetting impairment substances Tab 6 Materials and w...

Page 16: ...cal data characteristic curves Force Fy Fz and support spacing L at a max sag of 0 5 mm Force alignment Support spacing L Tab 7 Fig 10 ELGC TB KF 45 Fig 11 ELGC TB KF 45 Technical data 16 Festo ELGC TB KF 2018 08a ...

Page 17: ...Fig 12 ELGC TB KF 60 Fig 13 ELGC TB KF 60 Technical data 17 Festo ELGC TB KF 2018 08a ...

Page 18: ...Fig 14 ELGC TB KF 80 Fig 15 ELGC TB KF 80 Technical data 18 Festo ELGC TB KF 2018 08a ...

Page 19: ......

Page 20: ...rization is prohibited Offenders will be liable for damages All rights reserved in the event that a patent utility model or design patent is registered Copyright Festo SE Co KG Ruiter Straße 82 73734 Esslingen Germany 49 711 347 0 49 711 347 2144 Fax service_international festo com www festo com Internet Phone e mail ...

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