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11

Fault clearance

Malfunction

Possible cause

Remedy

One-way flow control valve not
installed correctly

Control flow of exhaust air, if possible
(not supply air).

Install the DGC-HD in such a way, that
it is free of tension (evenness of the
bearing surface:

è

 6.1 Mechanical installation)

Tensions

Align the DGC-HD so it is exactly paral-
lel to the second axis

Grease the DGC-HD
(

è

 8 Maintenance and care)

Irregular move-
ment of the slide

Roller bearing/bearing guide is defect-
ive

Send the DGC-HD to Festo for repair

Loads too high

Reduce payload/travel speed

Slide does not
move

Retaining screws for the payload are
too long

Observe the maximum screw-in depth
(

è

 6.1.2 Installation of the payload)

Seal worn

Replace wearing parts:

Self-repair with a set of wearing
parts

Return to Festo for repair

When the linear actuator is unpressur-
ised, move the slide by hand through
the entire stroke twice 
(if necessary, move fixed stops into the
end position)

Heavy leakage

Sealing band pressed/sucked in

Avoid negative pressure in the piston
chamber (e.g. only move the unpres-
surised slide slowly when the valve is
disconnected).

Lack of volume air

Increase connection cross-section

Connect volume upstream

Cylinder does not
reach the desired
speed

High friction or counteracting force

Observe limit values

Tab. 8 

Fault clearance

15

Festo — DGC-HD — 2018-10b

Summary of Contents for DGC-18-HD

Page 1: ...8100423 DGC HD Linear drive 8100423 2018 10b 8100425 Instructions Operat ing...

Page 2: ...Translation of the original instructions 2 Festo DGC HD 2018 10b...

Page 3: ...or product use 5 6 Installation 6 6 1 Mechanical installation 6 6 1 1 Installing the product 6 6 1 2 Installation of the payload 8 6 1 3 Installation of accessories 9 6 2 Pneumatic installation 9 7 Co...

Page 4: ...lot for nut mounting at both ends 11 Slot for proximity sensor at both ends 12 Supply ports with plug screws Fig 1 3 Function and application When the compressed air supply ports are pressurised recip...

Page 5: ...ransport the conveyors must be spaced according to the permissible support spa cings support spacings 13 Characteristic curves Ensure storage conditions as follows Short storage times Cool dry well sh...

Page 6: ...d into the piston chamber Leave all screws and threaded bolts in their original states unless you are requested to modify them in these instructions Avoid damaging or contaminating the belt system Dam...

Page 7: ...ot nut mounting in the slotaJ Fig 1 When tilting the slot nuts glide into the slot at each point Tab 1 3 Tighten the retaining screws evenly with the following tightening torque Size 18 25 40 MUE M5 M...

Page 8: ...compensated Fig 4 Position the payload in such a way that the break down torque resulting from the force F parallel to the axis of motion and the lever arm a remains low Fig 5 1 Mount the payload on t...

Page 9: ...ories used in the slot aA or with a mounting bracket aD in the slot 9 Magnetic proximity switches in the slot aA Mounting alternatives Fig 7 Mounting in the slot Fig 8 Mounting via mounting bracket To...

Page 10: ...e appropriate supply ports In addition to the supply ports provided at the factory W there are also the alternative ports A These are fitted with plug screws Fig 9 Legend Description W1 Supply port ex...

Page 11: ...fixtures Without external arrester fixtures the DGC HD will tolerate the maximum speeds and payloads set out in the catalogue specifications or table 12 Technical data The limit values may not be exce...

Page 12: ...the distance d may not exceed the values from the following table Tab 5 3 Tighten the lock nuts K again with the following tightening torque Fig 11 Size 18 25 40 Distance d mm 27 3 52 3 31 56 41 76 Ti...

Page 13: ...rval should be quartered Grease the following components Bearing guide Guide rail Lubricating point Fig 13 Lubrication hole 3 Interface 2 Lubrication interval Fig 12 If required 1 Grease 2 Roller bear...

Page 14: ...about spare parts and aids can be found at www festo com spareparts To replace the cushioning components Observe the section Precision adjustment of the stroke 7 Commissioning 10 Accessories NOTICE P...

Page 15: ...move Retaining screws for the payload are too long Observe the maximum screw in depth 6 1 2 Installation of the payload Seal worn Replace wearing parts Self repair with a set of wearing parts Return...

Page 16: ...sible in which case lubricated operation will always be required Operating pressure bar 2 5 8 1 5 8 Ambient temperature C 10 60 Theor force at 6 bar N 153 295 754 Max speed m s 3 Max impact energy www...

Page 17: ...tool is available for sizing tasks DGC QuickCalc engineering software www festo com sp Tab 9 13 Characteristic curves Max permissible support spacing l depending on the force F Fig 14 DGC HD l mm F N...

Page 18: ...Fig 16 DGC HD l mm F N 1000 2000 3000 4000 5000 1 10 100 1000 10000 DGC 18 HD DGC 25 HD DGC 40 HD Fig 17 Characteristic curves 18 Festo DGC HD 2018 10b...

Page 19: ......

Page 20: ...ization is prohibited Offenders will be liable for damages All rights reserved in the event that a patent utility model or design patent is registered Copyright Festo AG Co KG 73734 Esslingen Ruiter S...

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