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Observe the local regulations for the environmentally-friendly disposal of electronic components.

Take into account the material specifications (

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 12 Technical data).

Use the product in its original status, without any unauthorised modifications.

Take into consideration the ambient conditions at the location of use.
Corrosive elements in the environment (e.g. ozone) will reduce the service life of the product.

Compare the limit values specified in these operating instructions with your actual application
(e.g. pressures, forces, torques, temperatures, masses, speeds).
Operation of the product in compliance with the relevant safety regulations depends on adher-
ence to the load limits.

Take the tolerance of the tightening torques into account. Unless otherwise specified, the toler-
ance is ±20%.

Make sure there is a supply of correctly prepared compressed air (

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 12 Technical data).

6

Installation

6.1

Mechanical installation

Avoid pressing or suctioning the sealing band.
Damage to the sealing band reduces operating reliability. Jerky movement of the unpressurised
slide can cause negative pressure that sucks the sealing band into the piston chamber.

Leave all screws and threaded bolts in their original states, unless you are requested to modify
them in these instructions.

Avoid damaging or contaminating the belt system.
Damage reduces safety and the lifecycle of the DGC-HD.

6.1.1

Installing the product

NOTICE!

Tensile loads that are too heavy may cause the screws in the cover to be pulled out.

Mount the DGC-HD with profile mountings or slot nuts (

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 Tab. 1 ). It is not possible to mount on

the connection cover/end cap.

Ensure an installation without distortions and bends (evenness of the bearing surface  ≤  0.05 %
of the stroke length; max. 0.5 mm). For gantry applications, attention must also be paid to parallel
alignment when aligning the axes. For additional information, please contact your local Festo Ser-
vice.

Position the DGC-HD in such a way that its operating elements are accessible.

Observe the required support spacing. The diagrams (

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 13 Characteristic curves) give the sup-

port spacing that results dependent on the mounting position and payload. Exceeding the spe-
cified minimum distance requires a functional test in each individual case.

NOTICE!

Unfavourable mounting variants can damage the DGC-HD.

Ensure that the mounting components are outside the travel range of the slide.

1. Mount the DGC-HD.

Installation

6

Festo — DGC-HD — 2018-10b

Summary of Contents for DGC-18-HD

Page 1: ...8100423 DGC HD Linear drive 8100423 2018 10b 8100425 Instructions Operat ing...

Page 2: ...Translation of the original instructions 2 Festo DGC HD 2018 10b...

Page 3: ...or product use 5 6 Installation 6 6 1 Mechanical installation 6 6 1 1 Installing the product 6 6 1 2 Installation of the payload 8 6 1 3 Installation of accessories 9 6 2 Pneumatic installation 9 7 Co...

Page 4: ...lot for nut mounting at both ends 11 Slot for proximity sensor at both ends 12 Supply ports with plug screws Fig 1 3 Function and application When the compressed air supply ports are pressurised recip...

Page 5: ...ransport the conveyors must be spaced according to the permissible support spa cings support spacings 13 Characteristic curves Ensure storage conditions as follows Short storage times Cool dry well sh...

Page 6: ...d into the piston chamber Leave all screws and threaded bolts in their original states unless you are requested to modify them in these instructions Avoid damaging or contaminating the belt system Dam...

Page 7: ...ot nut mounting in the slotaJ Fig 1 When tilting the slot nuts glide into the slot at each point Tab 1 3 Tighten the retaining screws evenly with the following tightening torque Size 18 25 40 MUE M5 M...

Page 8: ...compensated Fig 4 Position the payload in such a way that the break down torque resulting from the force F parallel to the axis of motion and the lever arm a remains low Fig 5 1 Mount the payload on t...

Page 9: ...ories used in the slot aA or with a mounting bracket aD in the slot 9 Magnetic proximity switches in the slot aA Mounting alternatives Fig 7 Mounting in the slot Fig 8 Mounting via mounting bracket To...

Page 10: ...e appropriate supply ports In addition to the supply ports provided at the factory W there are also the alternative ports A These are fitted with plug screws Fig 9 Legend Description W1 Supply port ex...

Page 11: ...fixtures Without external arrester fixtures the DGC HD will tolerate the maximum speeds and payloads set out in the catalogue specifications or table 12 Technical data The limit values may not be exce...

Page 12: ...the distance d may not exceed the values from the following table Tab 5 3 Tighten the lock nuts K again with the following tightening torque Fig 11 Size 18 25 40 Distance d mm 27 3 52 3 31 56 41 76 Ti...

Page 13: ...rval should be quartered Grease the following components Bearing guide Guide rail Lubricating point Fig 13 Lubrication hole 3 Interface 2 Lubrication interval Fig 12 If required 1 Grease 2 Roller bear...

Page 14: ...about spare parts and aids can be found at www festo com spareparts To replace the cushioning components Observe the section Precision adjustment of the stroke 7 Commissioning 10 Accessories NOTICE P...

Page 15: ...move Retaining screws for the payload are too long Observe the maximum screw in depth 6 1 2 Installation of the payload Seal worn Replace wearing parts Self repair with a set of wearing parts Return...

Page 16: ...sible in which case lubricated operation will always be required Operating pressure bar 2 5 8 1 5 8 Ambient temperature C 10 60 Theor force at 6 bar N 153 295 754 Max speed m s 3 Max impact energy www...

Page 17: ...tool is available for sizing tasks DGC QuickCalc engineering software www festo com sp Tab 9 13 Characteristic curves Max permissible support spacing l depending on the force F Fig 14 DGC HD l mm F N...

Page 18: ...Fig 16 DGC HD l mm F N 1000 2000 3000 4000 5000 1 10 100 1000 10000 DGC 18 HD DGC 25 HD DGC 40 HD Fig 17 Characteristic curves 18 Festo DGC HD 2018 10b...

Page 19: ......

Page 20: ...ization is prohibited Offenders will be liable for damages All rights reserved in the event that a patent utility model or design patent is registered Copyright Festo AG Co KG 73734 Esslingen Ruiter S...

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