Festo Compact Performance System Installation And Commissioning Manual Download Page 76

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Replacing modules during operation

WARNING

•

Check whether the organisational concept of your
machine/system permits the replacement of
modules during operation.

•

Make sure that modules are not separated from a
string and then connected to another string during
operation. Use the labels (type IBS 6x10 or
IBS 9x20), to mark modules unambiguously.

You thereby avoid:

– an incorrect string assignment ascertained by the

node and then displayed when the operating voltage
is switched back on.

4. Commissioning

CP... 9806A

4-13

Summary of Contents for Compact Performance System

Page 1: ...Compact Performance CP system Installation and commissioning...

Page 2: ...Germany The copying distribution and utilization of this docu ment as well as the communication of its contents to others without expressed authorization is prohibited Of fenders will be held liable...

Page 3: ...Part no 165 226 Title Manual Designation P BE CPSYS GB II CP 9806A...

Page 4: ...or conversion 1 20 2 Fitting 2 1 Fitting the CP modules 2 3 2 2 Fitting the CP fieldbus node onto a wall 2 5 2 3 Fitting the CP fieldbus node onto a hat rail 2 6 2 3 1 Mounting the node in standard h...

Page 5: ...ssioning 4 4 4 2 1 Saving the string assignment 4 5 4 3 Reaction of the CP system when switched on 4 8 4 4 Reaction of the CP system to operating faults 4 11 4 5 Correcting string assignment errors 4...

Page 6: ...the CP system are do cumented in specific manuals It is absolutely essential that you observe the safety instructions listed therein as well as the designated use of the relevant CP mo dule The CP mo...

Page 7: ...sed correctly These instructions are always printed in italics are framed and signalled by pictograms Danger categories A distinction is made between the following WARNING This means that personal inj...

Page 8: ...actuators High voltages or undefined switching states of the elec tronic components which may influence connected cir cuits Electrostatically vulnerable components These will be damaged if you touch...

Page 9: ...g of the CP system Special information on commissioning programming and diagnosis of a CP system with the fieldbus node which you are using can be found in the relevant ma nual for the fieldbus node I...

Page 10: ...ieldbus node programming and diagnosis CPV valve terminal CPA valve terminal pneumatics CP modules electronics Contents Special information on commissioning programming and diagnosing related to the n...

Page 11: ...ystem CP connection Plug or socket on the CP modules which enables the modules to be connected with the CP cable CP cable Special cable for coupling the various CP modules I Digital input I O module C...

Page 12: ...Chapter 1 System overview 1 System overview CP 9806A 1 1...

Page 13: ...CP systems 1 3 1 1 1 CP system module functions 1 5 1 2 CP fieldbus node 1 7 1 3 Address range of the CP system 1 11 1 3 1 Basic rules of addressing 1 13 1 3 2 Address assignment after extension or co...

Page 14: ...ation tasks at the machine level by means of valve terminals Due to their modular structure valve terminals and I O modules from Festo can be incorporated to the best advantage in your machines and sy...

Page 15: ...s can be mounted very close to the cylinders which are to be actuated thereby enab ling short compressed air tubing to be used Short compressed air tubing minimizes the loss of air flow and the times...

Page 16: ...les and monitor their functioning CP valve terminals These provide various valve functions via valve plates for controlling pneumatic actuators Relay plates pressure isolating plates and blanking plat...

Page 17: ...eldbus incoming Fieldbus continuing CP valve terminal CP input module 5 6 7 8 Sensor Cylinder CP output module CP fieldbus node Fig 1 2 CP system functions When operated with a fieldbus the control si...

Page 18: ...ms These are in one of the following designs Designs of CP node Design Explanation Standard design Node in standard housing 1 with adapter 2 for connecting the four strings Compact design Extremely co...

Page 19: ...n the appropriate node manual 1 2 3 4 SAVE button String error LEDs Further LEDs depending on design of node Fieldbus connection design depending on type used see node manual 5 6 7 8 Label fields Fuse...

Page 20: ...type used see node manual Further LEDs depending on design of node CP connections for up to 4 strings 0 3 String error LEDs Label fields SAVE button Fig 1 4 General operating display and connecting el...

Page 21: ...terminal CP input module 6 7 8 9 0 CP output module CP cable CP connection String CPA valve terminal Fig 1 5 Principle of CP interconnection The modules with outputs valve terminals or output modules...

Page 22: ...ring in the CP system Size of occupied address range If the strings are assigned in ascending order without gaps the address range for unused strings at the end of the complete address range can be us...

Page 23: ...nation String 0 16 I Os No CP modules are connected to strings 3 2 and 1 String 1 32 I Os No CP modules are connected to strings 3 and 2 String 2 48 I Os No CP module is connected to string 3 String 3...

Page 24: ...s E Input Output addresses A Output 0 E0 E15 A0 A15 1 E16 E31 A16 A31 2 E32 E47 A32 A47 3 E48 E63 A48 A63 The assignment of addresses to the individual mo dules is therefore determined by the string t...

Page 25: ...ithout the need for the ad dress range to be shifted CP valve terminal 1 In the case of CPV valve terminals with 4 6 or 8 valve locations 16 output addresses are allways assigned With CPA valve termin...

Page 26: ...l A valve location of the CPV valve terminal always occupies 2 addresses even when it is fitted with a blanking plate or pressure isolating plate If a valve location is fitted with a double solenoid v...

Page 27: ...double solenoid valves with manual override and LEDs Electrical manifold block EV1 or EV2 Fig 1 8 Manifold blocks of the CPA valve terminal Manifold block Number of occupied outputs Type EV1 1 output...

Page 28: ...ress pilot solenoid 12 occupies the higher value address 1 2 1 2 1 1 3 4 5 1 2 3 Manifold block occupies 2 addresses type CPA EV2 Manifold block occupies 1 address type CPA EV1 Addresses of coil 14 lo...

Page 29: ...s CP I O modules Addresses are assigned from left to right and from the front to the rear Fig 1 10 Example address assignment with input module type CP E16 M8 The maximum length of a string must not e...

Page 30: ...s range A Output E Input Fig 1 11 Address assignment of a CP system PLEASE NOTE Actual addressing examples for the fieldbus protocol which you are using can be found in the appropriate fieldbus node m...

Page 31: ...pecial feature of the CP system is its flexibility If the demands placed on the machine change you can eas ily replace or remove modules or add further modules The input and output addresses of alread...

Page 32: ...se note that the assignment of the input and out put addresses on strings 1 and 3 has not changed 1 2 3 Address range occupied by the CP system Address range used by the module Reserved address range...

Page 33: ...1 System overview 1 22 CP 9806A...

Page 34: ...Chapter 2 Fitting 2 Fitting CP 9806A 2 1...

Page 35: ...ng the CP modules 2 3 2 2 Fitting the CP fieldbus node onto a wall 2 5 2 3 Fitting the CP fieldbus node onto a hat rail 2 6 2 3 1 Mounting the node in standard housing 2 6 2 3 2 Node in compact design...

Page 36: ...all output modules the power supply to the node You thereby avoid uncontrolled movements of loose tubing unintentional movements of the connected actuators undefined switching states of the electronic...

Page 37: ...various modules can be found in the manual for the relevant module Dimensions for wall fitting Information on fitting the fieldbus node can be found in chapter 2 3 information on fitting the various m...

Page 38: ...he node housing Proceed as follows 1 Fasten the node with 4 screws as shown in the diagram below Use screws with the following threads M6 thread for node in standard housing M4 thread for node in comp...

Page 39: ...l mounting rail as per EN 50022 2 3 1 Mounting the node in standard housing On the rear of the standard housing there is a guide groove for hanging the node onto a hat rail You will also require the h...

Page 40: ...Proceed as follows Fasten the hat rail clamping unit in the sequence shown in the diagram below 1 2 3 4 5 6 Fit as follows Rubber foot self adhesive Clamping elements Lever left or right O ring Flat...

Page 41: ...Fasten the node to the hat rail with a hat rail clamping unit If the node is fitted on a sloping surface or is subjected to vibration the hat rail clamping unit must also be protected against slipping...

Page 42: ...per EN 50022 35x15 width 35 mm height 15 mm 3 Fasten the hat rail to the supporting surface at least every 100 mm 4 Hang the node on the hat rail Fasten the node on both sides with the hat rail clampi...

Page 43: ...If the hat rail clamping unit is subjected to vibration or if it is fitted on a slope protect it against uninten tional loosing opening with two screws as shown in Fig 2 2 item 6 2 Fitting 2 10 CP 980...

Page 44: ...surface can support the weight of the node 2 Fit a hat rail mounting rail as per EN 50022 35x15 width 35 mm height 15 mm 3 Fasten the hat rail to the support surface at least every 100 mm 4 Let both...

Page 45: ...ig 2 4 Fitting onto a hat rail Proceed as follows when dismantling 1 Loosen the screws 2 Remove the housing 3 Prize the fixture out of the hat rail with a screwdriver 1 2 Fixture Screwdriver Fig 2 5 D...

Page 46: ...Chapter 3 Installation 3 Installation CP 9806A 3 1...

Page 47: ...necting cable 3 4 3 1 2 Selecting the power unit 3 8 3 1 3 Configuring the CP system 3 10 3 2 Connections on the CP fieldbus node 3 11 3 2 1 Connecting the CP modules 3 12 3 2 2 Connecting the operati...

Page 48: ...he compressed air supply the power supply to the CP fieldbus node pins 1 and 2 the power supply to the CP output modules You thereby avoid uncontrolled movements of loose tubing unintentional movement...

Page 49: ...for your fieldbus node or controller for the appropriate type of cable Take into account the distance and the fieldbus baud rate Fieldbus cable Use a cable with suitable cross section for the operat i...

Page 50: ...m of plugs Pin assignment of the fieldbus interface see manual CP fieldbus node The pin assignment of the operating voltage connection can be found in the chapters which follow Use Festo plugs and soc...

Page 51: ...e connection on the valve terminal Unscrew the housing of the socket Then remove the terminal of the socket which is still inserted in the operating voltage connection Fieldbus socket and sensor plug...

Page 52: ...rip 5 mm from the end of the cables and fit fer rules into the strands 4 Connect the ends 5 Insert the terminal back into the housing of the plug socket Pull the cable through as far as possible so th...

Page 53: ...nents connected Recommendation Use a closed loop power unit When selecting the power unit check that it has suf ficient output Calculate the total current consumption according to the following table...

Page 54: ...Sum of current consumption at pin 2 _____ A ______ A Current consumption at pin 1 of output modules Current consumption of all simultaneously actuated electrical outputs internal consumption at logic...

Page 55: ...made with the DIL switch on the node The following settings are possible depending on the CP node used Settings on the node Fieldbus baud rate Fieldbus address Valve terminal test On the compact desig...

Page 56: ...type operating voltage connection earth ground connection CP connections 1 2 3 4 Earth ground connection Fieldbus connection design depends on type used see node manual Operating voltage connection C...

Page 57: ...ctions on the node for strings 0 3 Modules with a total of 16 inputs and 16 outputs can be connected to each CP connection CP connections If required a maximum of one module with outputs valve termina...

Page 58: ...le on string 0 Output module and input module on string 1 Input module on string 2 CP connection plug CP cable CP connections sockets CP node Fig 3 3 Connecting possibilities of the CP modules example...

Page 59: ...tring to which the module is connected In this way you can avoid mistakes when repair and maintenance work are carried out at a later stage 3 2 2 Connecting the operating voltage The following compone...

Page 60: ...connection for supplying the connected actuators Here as well the operating voltage should be con nected via the EMERGENCY STOP contact The diagram below shows the pin assignment of the operating volt...

Page 61: ...at pin 4 have the same potential and that there are no equalizing currents Connect a protective earth conductor with sufficient cross section to the earth ground connection marked with if the node is...

Page 62: ...ents e g by using cables of sufficient cross section as equipotential bonding 1 2 3 Connecting cable for equipotential bonding of the earth ground connections Protective earth connection pin 4 designe...

Page 63: ...e fieldbus cable you should first prepare the CP system for commissioning on the fieldbus see chapter 4 PLEASE NOTE A description of the fieldbus of your node can be found in the appropriate manual fo...

Page 64: ...Chapter 4 Commissioning 4 Commissioning CP 9806A 4 1...

Page 65: ...Preparing the CP system for commissioning 4 4 4 2 1 Saving the string assignment 4 5 4 3 Reaction of the CP system when switched on 4 8 4 4 Reaction of the CP system to operating faults 4 11 4 5 Corre...

Page 66: ...ns Step 2 Save the string assignment of the CP system Step 3 Check the address assignment if necessary by means of LEDs without actuators connected Step 4 Commission the complete system PLC IPC higher...

Page 67: ...efore commissioning a fieldbus system with CP node you should first prepare each individual CP system for commissioning Preparations Proceed as follows 1 Check the pneumatic tubing of the CP valve ter...

Page 68: ...herefore each module connected to a string is assigned a fixed address range see chapter 1 The assignment of strings and modules accom plished with CP cables is known as the string assign ment String...

Page 69: ...are connected or where the string assignment has been modified will now flash 4 Now take a pen or other pointed object and press the SAVE button on the fieldbus node The current string assignment will...

Page 70: ...een the following test phases Test phases test during the power up phase see section 4 3 test during operation see section 4 4 If the status LEDs on all the CP modules light up the CP system is prepar...

Page 71: ...bus node will switch immediately to ready status The status LEDs on the modules will then light up thereby indicating readiness to operate see Fig 4 2 If the current assignment does not correspond to...

Page 72: ...ssignment as the nominal as signment see section 4 2 1 Eliminating assignment errors manually Restore the saved assignment by connecting the node with the appropriate modules again If the current assi...

Page 73: ...may be necessary to switch on the power supply again see manual CP node Fig 4 2 Reaction of the CP system when switched on Power up Registering of current string assignment Current string assignment S...

Page 74: ...n the relevant module will go out All modules which function faultlessly remain ready to operate You can now restore the defective connection during operation or replace the defective module without a...

Page 75: ...the system Fault CP connection interrupted String error LED lights up non affected modules are still active Has error been eliminated manually Failed CP modules are not operated Switch on again 2 No N...

Page 76: ...tion Make sure that modules are not separated from a string and then connected to another string during operation Use the labels type IBS 6x10 or IBS 9x20 to mark modules unambiguously You thereby avo...

Page 77: ...of valves must corre spond Replacement by another module type e g O module by valve terminal will be interpreted by the node as a user error In this case therefore the ready status will not be re sto...

Page 78: ...gnment errors will be displayed accord ingly Proceed as follows when replacing a module 1 With output modules and valve terminals Switch off the compressed air supply to the valve terminal the operati...

Page 79: ...tion or string assignment 1 Status LEDs on the CP modules Meaning Error treatment LED is out Operating voltage not applied or no connection to node or incorrect string assignment ascertained during op...

Page 80: ...ve CP cables If the node ascertains an incorrect string assignment during the power up phase the status LEDs of all the connected modules will flash Modules of which the status LED does not flash are...

Page 81: ...the string assignment PLEASE NOTE When you have saved the string assignment check the address assignment of your CP system before you start user programs You thereby avoid addressing errors due to inc...

Page 82: ...Appendix A Technical appendix A Technical appendix CP 9806A A 1...

Page 83: ...Contents A Technical appendix A 1 Cable length and cross section A 3 A 2 Index A 7 A Technical appendix A 2 CP 9806A...

Page 84: ...es for operating voltage supply to a node This can cause the voltage at pin 1 or pin 2 of the operating voltage connection to be outside the permitted toler ance Recommendation Avoid long distances be...

Page 85: ...the lowest voltage V Omin to be expected on the power unit during operation Take into ac count the load dependency of the power unit the fluctuations in the primary power supply the temperature at whi...

Page 86: ...ble resistor outgoing Node The 24 V supply for the valves can be switched off separately Distance cable length Fig A 1 Cable length L and cable resistance RL VB 4 l1 l2 Pin 1 Pin 2 Pin 3 RL0 0 V VL2 V...

Page 87: ...y at power unit Current I1 current for internal electronic compo nents and inputs Current I2 current for valves A cable cross section uniform e g 1 5 mm2 conductance of cables uniform e g Cu 56 m mm 2...

Page 88: ...address range 1 13 C Cable operating voltage cable A 3 preparing the cable 3 5 selecting the fieldbus cable 3 4 selecting the operating voltage cable 3 4 Commissioning preparations for 4 4 Connecting...

Page 89: ...unit 2 7 wall fitting 2 5 I Information on this manual VIII L LEDs string LEDs and status LEDs 4 16 N Node connections on the CP fieldbus node 3 11 designs 1 7 layout 1 8 O Operating voltage connecti...

Page 90: ...maximum replacement possibilities 4 14 reaction of CP system to faults 4 11 reaction of CP system when switched on 4 8 S Save button operating elements on node 1 8 String assignment modify 4 12 savin...

Page 91: ...V Voltage connecting 3 14 selecting the cable 3 16 A Technical appendix A 10 CP 9806A...

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