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4

Mounting and installation

Festo – GDCP-CMCA-B-INST-EN – 1405NH – English

19

4

Mounting and installation

4.1

Mounting

Warning

Danger of injury/damage risk due to falling loads.

If incorrectly mounted, the control system can become loose and fall.

Observe the product weight in selection of the mounting surface and mounting

material (

A.1 Technical data).

4.1.1

Mounting plate

The control system on the mounting plate must be mounted to the 6 mounting points on a vertical and

sufficiently stable surface.

Mounting points

L3

L1

L2

Fig. 4.1

Dimensions [mm]

L1

925

L2

518

L3

462.5

Tab. 4.1

Summary of Contents for CMCA-...-B Series

Page 1: ...Description Electrical Installation 8036667 1405NH 8036661 Control system CMCA B...

Page 2: ...them Warning Hazards that can cause death or serious injuries Caution Hazards that can cause minor injuries or serious material damage Other symbols Note Material damage or loss of function Recommend...

Page 3: ...Transport and storage 7 2 1 Transport 7 2 1 1 Dimensions and weights 7 2 2 Storage conditions 8 2 3 Unpacking 8 2 3 1 Mounting plate 9 2 3 2 Control cabinet 10 2 4 Check the scope of delivery 13 3 Ov...

Page 4: ...4 2 12 Rod loss detection only for parallel kinematic system EXPT 32 4 2 13 Axis of rotation reference sensor 32 4 2 14 Camera system 32 4 2 15 Lighting 32 4 2 16 Freely usable outputs 33 4 2 17 Addit...

Page 5: ...es when powered Observe the handling specifications for electrostatically sensitive devices 1 1 2 Intended use The control system CMCA B is intended to operate a kinematics system in the environment o...

Page 6: ...documentation of any associated accessories Take the following into consideration for the destination applicable legal regulations regulations and standards regulations of the testing organizations a...

Page 7: ...Dimensions and weights CMCA B C CC CS Dimensions mm H 565 868 1018 L 1010 1140 1140 B 640 510 510 Maximum weight1 kg Control system 43 81 91 Overall weight 87 127 144 1 Dependent on the design and ac...

Page 8: ...n condensing Max storage time 60 months Requirements of storage location dry solid and flat base Tab 2 2 2 3 Unpacking Note Damage to the product from incorrect dismounting of the transport packaging...

Page 9: ...an appropriate tool When cutting make sure that you do not damage or scratch the components of the control system 4 Pull the plastic sheet upward and away Care fully remove the bag with drying agent a...

Page 10: ...cabinet out of the transport packaging must be sufficiently dimensioned Observe product weight 2 1 1 Dimensions and weights Remove transport packaging 1 Loosen and remove all screws from the cover 2...

Page 11: ...and storage Festo GDCP CMCA B INST EN 1405NH English 11 5 Mount an appropriate lifting device to the transport lugs of the control cabinet Fig 2 6 6 Lift the control cabinet out of the transport packa...

Page 12: ...the plastic packaging from both filter mats as described subsequently 1 Pull the covers of the filter housing off to the front 2 Take out the packaged filter mats 3 Remove the packaging Fig 2 8 4 Plac...

Page 13: ...ntrol system CMCA B 1 Multi axis controller CMXR C1 CMXR C2 1 Motor controller CD ROM 1 I O module CECX D 8E8A NP 2 1 Power supply CACN 1 Subcon cable interface 1 Ethernet switch SFNB 1 Controller PNO...

Page 14: ...oller coordinates the movements of the individual axes through the corresponding motor controller 3 2 Design 3 2 1 External control elements and connections 5 6 2 3 4 1 7 9 8 aJ aA 1 Base option 2 Con...

Page 15: ...automatic and manual override The switch is only active when the local operating mode has been selected by means of link plugs Tab 4 18 In case of external operating mode the switch is without effect...

Page 16: ...Protective contact socket type F 230 V AC max 6 A for PC 6 Multi axis controller 7 Controller safety control circuit extension PNOZmulti 8 Connection for operator unit CDSA or enabling button CACS Z...

Page 17: ...5NH English 17 3 2 3 Terminal strips 5 6 2 3 4 1 1 X0 Feed upstream of power switch 2 X1 Feed downstream of power switch 3 X2 Control circuit 24 V DC 4 X3 Emergency stop 5 X4 External emergency stop 6...

Page 18: ...cteristics A6 A7 and A8 4 F4 B16 A power supply 230 V AC load circuit motor controller axis 3 only for characteristics B2 B3 B4 B5 B7 B8 5 F5 B16 A power supply 230 V AC load circuit motor controller...

Page 19: ...mounted the control system can become loose and fall Observe the product weight in selection of the mounting surface and mounting material A 1 Technical data 4 1 1 Mounting plate The control system o...

Page 20: ...ufficient bearing capacity with a free space below the control cabinet of at least 200 mm for the cable throughfeed Note A wall bracket is not included in the scope of delivery Note Screws and mountin...

Page 21: ...mounted as follows fastened with 4 screws through the 4 drill holes in the base on a sufficiently stable foundation Note Screws and mounting accessories are not included in the scope of delivery Obse...

Page 22: ...e supply voltage is switched off wait at least one minute Start work on plugs and interfaces only when the residual voltage has fallen below 60 V Use a protective conductor with a cross section 10 mm...

Page 23: ...measures must be taken Use screened motor connection cables motor controller description The high leakage current can cause problems if a fault current protective device is used Note Damage to the pro...

Page 24: ...umber with the identification on top The terminals on top correspond to the terminal numbers also attached somewhat further on top here 610 618 Both connections of a terminal are bridged intern ally F...

Page 25: ...nal conductor L2 phase 2 L3 External conductor L3 phase 3 N Neutral conductor PE Protective earth conductor connected to the mounting plate Tab 4 4 4 2 4 Power switch mounting plate design Caution Dan...

Page 26: ...the emergency stop switch is already connected In the mounting plate design the installer must connect the corresponding components Terminal strip Terminal Emergency stop switch S1 X3 302 Switch 1 pin...

Page 27: ...reas of the complete system Two potential free relay contacts are available If an emergency stop is triggered these relay contacts are opened Note The maximum current on contact is 6 A Terminal strip...

Page 28: ...X3 306 Connection 13 S20 X6 600 Connection 14 S20 X2 207 0 V DC P20 X6 601 24 V DC P20 Tab 4 11 Indicator light external emergency stop external emergency stop triggered P21 Terminal strip Terminal De...

Page 29: ...al Description X3 340 Pin 11 S21 X6 613 Pin 12 S21 X3 310 Pin 13 S21 X6 610 Pin 14 S21 Tab 4 15 Indicator light manual control manual active P5 Terminal strip Terminal Description X2 206 0 V DC P5 X6...

Page 30: ...Tab 4 18 Mode selection local delivery status With the local key switch S2 you can switch between the manual override and automatic oper ation operating modes Fig 4 6 Operating mode selection externa...

Page 31: ...iption 4 2 11 Connect limit switches Terminal strip Terminal Description Limit switch Axis X4 411 24 V DC 1 1 441 0 V DC 416 Signal output 412 24 V DC 2 442 0 V DC 417 Signal output 413 24 V DC 1 2 44...

Page 32: ...onnect the optional axis of rotation reference sensor as described subsequently Terminal strip Terminal Description X4 455 Reference sensor signal at DIN9 motor controller of the last axis X2 205 Powe...

Page 33: ...be used for their own extensions The following connections are available Outputs Terminal strip Terminal CECX Description X4 401 DOX 1 Output 431 0 V DC 402 DOX 4 Output 432 0 V DC 403 DOX 5 Output 4...

Page 34: ...ontroller Installation instructions accompany the modules Note Additional modules not included in delivery include in the respective machine documentation If the additional power requirement exceeds t...

Page 35: ...For additional information www festo com Warning Uncontrolled movement by switching on the power supply or incorrect actuation of the enabling button on the operator unit CDSA or the enabling button...

Page 36: ...cabinet fan Caution Fire risk from overheating Filter mats of the control cabinet fan and the outlet filter Check regularly for contamination daily in dusty environments Replace if necessary Procurem...

Page 37: ...le replacement Note Replacement work may only be performed by professional personnel with the corres ponding qualifications and knowledge in handling Festo components Note Replacement of control compo...

Page 38: ...rved Tab A 1 Safety reference data CMCA B C 1 2 Safety function SS1 Safe stop 1 in accordance with EN 61800 5 2 Category 4 Classification in accordance with EN ISO 13849 1 Performance level PL e in ac...

Page 39: ...B C CMCA B CC CS Ambient temperature C 5 40 outside the housing Storage temperature C 20 60 Relative air humidity 10 95 non condensing Permissible setup altitude above sea level m 1000 1000 2000 with...

Page 40: ...tion is prohibited Offenders will be liable for damages All rights re served in the event that a patent utility model or design patent is registered Copyright Festo AG Co KG Postfach 73726 Esslingen G...

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