Festo 552103 Assembly And Installation Manual Download Page 14 | Manualshive

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3. Mechanical installation

14

Festo GDCP-CDSA-SY-EN 1001a

3.1.2

Drilling jig

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Summary of Contents for 552103

Page 1: ...Cut Above 61 5 mm Below 61 5 mm Left 43 5 mm Right 43 5 mm Teach pendant Description Assembly and installation Type CDSA D1 VX Description 560 334 en 1001a 751 492...

Page 2: ......

Page 3: ...______ 560 334 Festo AG Co KG D 73726 Esslingen 2009 Internet http www festo com E mail service_international festo com The copying distribution and utilization of this document as well as the communi...

Page 4: ...A SY EN 1001a Index of revisions Author Name of manual GDCP CDSA SY EN File name File saved at Consec no Description Index of revisions Date of amendment 001 Produced 0805NH 18 08 2008 002 Update MRL...

Page 5: ...installation 15 4 1 Overall summary 15 4 2 Teach pendant CDSA 18 4 2 1 Laying the cablesin the rear cover 18 4 2 2 Ethernet cable exit 19 4 2 3 Connecting cable NESC C D1 x C1 20 4 2 4 Supply voltage...

Page 6: ...Festo GDCP CDSA SY EN 1001a A Technical specifications CDSA 32 A 1 General technical specifications 32 A 2 Technical specifications of the connection terminals 35 B Transport conditions 36 C Notes on...

Page 7: ...ASH memory is used in the teach pendant instead of a rotating mass memory which is not suitable for rough operating environments 1 1 Designated use This manual deals with the fitting and installation...

Page 8: ...Standard Additionally required Optional CDSA Teach pendant X KBS Brief description X CAMI PlugIn housing CAMI C X CAFM Wall fastening CAFM D1 W X CAFB Bridge plug for CDSA X NESC C D1 Cable on teach...

Page 9: ...nger and risk analysis The following safety aspects must be taken into ac count here the correct cable length for limiting the work range EMERGENCY STOP switch required or permitted safety category fo...

Page 10: ...ating elements may be mechanically damaged Never lay the device on unstable surfaces or storage spaces It might fall down and become damaged Never place the device in the vicinity of sources of heat o...

Page 11: ...a danger of death or severe injuries if the relevant precautionary measures are not observed Warning means that there is a danger of death or severe injuries if the relevant precautionary measures are...

Page 12: ...ctions 1 Cable screw connector for connecting cable NESC with cables for voltage supply permission button EMERGENCY STOP and Ethernet 2 Ethernet connection 1 Fig 3 1 PlugIn housing CAMI C Please note...

Page 13: ...3 Mechanical installation Festo GDCP CDSA SY EN 1001a 13 3 1 1 Dimensions Fig 3 2 Dimensions of the PlugIn housing...

Page 14: ...3 Mechanical installation 14 Festo GDCP CDSA SY EN 1001a 3 1 2 Drilling jig...

Page 15: ...cables symbolically except for the voltage supply Fig 4 2 shows the complete circuit diagram The connections can be seen in Fig 4 1 1 Control cabinet 2 Multi axis controller CMXR C1 3 Ethernet cable c...

Page 16: ...4 Electrical installation 16 Festo GDCP CDSA SY EN 1001a CDSA NESC CAMI C Fig 4 2 Connection diagram overall view...

Page 17: ...op circuit 1 brown green 8 3 Emergency stop circuit 1 white green 9 4 Emergency stop circuit 2 grey pink 10 5 Emergency stop circuit 2 red blue 11 6 Permission button circuit 1 pos brown 1 7 Permissio...

Page 18: ...2 1 Laying the cablesin the rear cover When the connection shaft is opened the connecting cables can be laid as shown in the following chapters Please note the following before opening the teach penda...

Page 19: ...e plug by its cable no sharp objects as aids When disconnecting the RJ 45 plug S4 make sure that the locking lever is not actuated In order to avoid functional faults make sure that plugs S22 and S4 a...

Page 20: ...ting cables NESC C D1 5 C1 5 m NESC C D1 10 C1 10 m NESC C D1 15 C1 15 m The connecting cable is resistant to water cleaning agents alcohol and tensides oils cutting oils drilling oils greases and lub...

Page 21: ...the voltage drop on the cable to the 24 V power unit Warning The device complies with protection class III as per EN 61131 2 or EN 50178 All supply voltages and interfaces must be operated with protec...

Page 22: ...1 pinterminal strip Signals of the 11 pinterminal strip 24 V DC voltage tolerance 19 2 V DC to 30 V DC 1 24 V DC GND 2 GND_IN E STOP_ES1 3 Emergency stop circuit 1 E STOP_ES1 4 Emergency stop circuit...

Page 23: ...in the transmission of keyboard data In this case we urgently recommend that you connect the controller CMXR and the teach pendant CDSA only via an Ethernet switch as this will enable a point to poin...

Page 24: ...t fulfil the safety category as per EN ISO 13849 1 which has been specified on the basis of the risk analysis as per EN ISO 14121 1 of the machine 1 EMERGENCY STOP switch Fig 5 1 EMERGENCY STOP switch...

Page 25: ...eds to be actuated here The permission button consists of a three stage operating element and separate evaluation electronics An important feature is the continuous two circuit design from the actuati...

Page 26: ...t Safety category 3 PLd as per EN ISO 13849 1 can be fulfilled by implementation of the permission device with 2 circuits Safety category 3 means that 1 error must not lead to loss of safety and whene...

Page 27: ...5 Operating elements of the teach pendant Festo GDCP CDSA SY EN 1001a 27 Fig 5 3 Circuitry of the permission button on the PlugIn housing...

Page 28: ...ermission button when the machine system is switched on and when the operating mode is changed from automatic to manual manual operation permission button must not be in the permission position The pe...

Page 29: ...g can be modified in the setup menu The necessary procedure is described in the documentation GDCP CDSA SW If the touch screen is not operated with the finger we recommend the use of a touch pin suppl...

Page 30: ...5 Operating elements of the teach pendant 30 Festo GDCP CDSA SY EN 1001a 1 Touch pin 2 Touch screen Fig 5 6 Display 1 2...

Page 31: ...NCY STOP signal internally Warning DANGER Disconnected teach pendants must be moved away because the EMERGENCYY STOP button of the teach pendant has no effect 6 1 1 Disconnecting the teach pendant If...

Page 32: ...ltage 10 ms as per EN 61131 2 Connecting cable cross section AWG 24 0 24 mm Power consumption 9 6 W 400 mA at 24 V DC Starting current max 5 6 A current limitation available Protection class III as pe...

Page 33: ...hting 2 CCFT cold cathode tubes 50000h operating duration Touch screen analogue resistive Keyboard touch sensitiive keypad with tactile feedback keys designed for thumb operation operation for left ha...

Page 34: ...145 mJ 1 16 H 24 V DC 500 mA comparable DC13 as per EN 60947 5 1 Protection against polarity reversal Circuit 1 yes Circuit 2 yes Short circuit and overload protection Circuit 1 yes incorporated in ou...

Page 35: ...ty Values stiff flexible conductor sizes mm mm AWG 0 2 1 0 2 1 5 24 16 flexible with core end sleeves with without plastic sleeves mm 0 25 1 5 0 25 0 75 Grid dimensions 3 81 Insulation stripping lengt...

Page 36: ...r that the controller is not damaged during further or return transport the following transport conditions must be observed Always use the original packing for transport The ambient conditions for the...

Page 37: ...C Notes on disposal Festo GDCP CDSA SY EN 1001a 37 C Notes on disposal Observe national and local regulations concerning the disposal of electronic components...

Page 38: ...C Notes on disposal 38 Festo GDCP CDSA SY EN 1001a...

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