Ferroli Rendimax 16 CE Installation And Operating Instructions Manual Download Page 11

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S.p.A.

4.05 Temporary shut-down

To temporarily shut down the boiler, just position the main switch 6 on the “0” position.All the
electrical part remain not energized and only the pilot burner remain alight.

4.06 Prolonged shut-down

Push the button 4 (fig 6), turn clockwise the knob 1 (fig 7a) or turn the knob 1 in the position “C” (Fig.
7b). By measn this operations the gas connection to main burner and pilot is cut out. Close the gas
cock upstream from the boiler and turn off the electricity supply to the boiler.
Note: If the boiler is not used for long periods in the winter, to avoid frost damage, either add antifreeze

to the system or drain completely.

4.07 Post ignition checks and controls

On igniting the boiler for the first time:
Check there are no gas or water leaks.
Check that pilot flame is well regulated eventually it can be adjusted by means of adjustment screw
on the gas valve (fig 6 ,7a, 7b).
Check the boiler ignites properly by using the regulating thermostat to ignite and shut down the
boiler.
Check flue efficiency during boiler operation.
Check that the fuel consumption indicated on the meter corresponds to the value indicated in the
table.
Check that water circulates correctly between the boiler and system.
Check that flue connection between boiler and chimney is properly sealed.
IMPORTANT:

The pilot burner inspection hatch must remain closed during normal boiler operation.

4.08 Gas consumption

The rated gas flow is shown on the technical-table at pag. 6. To get the rated gas-flow the gas pressure
has to be adjusted according the technical data sheet. Gas pressure calibration can be carried out by-
means of proper screw (fig 6,7a,7b) After the gas adjustment the consumption can be verified by
means of gas-meter after at least 5 min. operation at full output. Further small adjustment can be
carried on the gas adjustment screw (fig 6,7a,7b).

5. Gas conversion

The following adjustment and conversion operations must be carried out by qualified personnel
only.  s sAs standard the boilers are calibrated for N.G.

5.01 From N.G. to L.P.G.

To convert from N.G. to L.P.G., replace the main and pilot burner nozzles then adjust main burner
pressure to ensure that nozzle pressure is as indicated for L.P.G.
Note: Nozzle diameters and main burner pressures are given in technical data tables.

Summary of Contents for Rendimax 16 CE

Page 1: ...GAS FIRED BOILER CAST IRON GAS FIRED BOILER for central heating for central heating for central heating for central heating for central heating Installation and operating instructions Installation an...

Page 2: ...2 S p A Contents 1 Description 2 Dimensions and technical specifications 3 Installation 4 Adjustment 5 Gas conversion 6 Maintenance and cleaning 7 Troubleshooting...

Page 3: ...roduction The standard version is designed to work with natural gas To use the boiler with L P G on site conversion must be carried out following the instructions given below This conversion must be d...

Page 4: ...View with open door KEY 1 Boiler thermostat 2 Boiler temperature pressure gauge 3 Safety valve 4 Gas valve 5 Circulation pump only PV version 6 Boiler drain cock 7 Pilot burner 8 Piezo Igniter 9 Gas M...

Page 5: ...er content lt 7 3 9 0 10 7 12 4 Expans vessel vol 6 6 8 lt Boiler Rendimax 16 CE Rendimax 23 CE Rendimax 30 CE Rendimax 36 CE Rated 1 94 2 70 3 47 4 23 Min 1 16 1 69 2 46 2 95 Gas flow rate at the bur...

Page 6: ...It is important to ensure that the boiler is connected to an efficient earth system The terminal board for connecting the boiler to the room thermostat if used is inside the control panel follow the e...

Page 7: ...the protective cover on the control panel Fig 2 part 13 and reset the thermostat manually The boiler will then operate normally again If you replace the FLUE GAS THERMOSTAT use original components onl...

Page 8: ...r leaks from the system or boiler that the electrical connections are correct and the earth wire has been connected to an efficient earth installation that there are no inflammable liquids or material...

Page 9: ...ew 7 Main burner adjustment screw 8 Slow opening adjustment screw 4 03 Igniting the boiler with HONEYWELL V4600C gas valve fig 7a Position the boiler thermostat 1 fig 2 on minimum Open the gas cock an...

Page 10: ...the pressure point screw pos4 fig 7b Push and keep pushed the knob in the position a Ignite the pilot burner by pressing the piezoelectric igniter 8 fig 2 on the left side of the boiler Keep gas valv...

Page 11: ...ion Check that the fuel consumption indicated on the meter corresponds to the value indicated in the table Check that water circulates correctly between the boiler and system Check that flue connectio...

Page 12: ...seless Adjust the screw 1 STEP ADJ until the gas pressure is the right one Seal the screws 1 STEP ADJ and REG ADJ 5 03 2 System nr 2 In the even the screw REG ADJ is already adjusted and sealed Tighte...

Page 13: ...elope completely the thermocouple fig 10 without burning excessive gas To adjust the pilot flame operate on the screw 3 fig 7b To adjust the pressure at main burner operate on the screw 2 fig 7b Rotat...

Page 14: ...ariability with L P G 5 08 Heat output variability characteristics To adjust furnace heat input simply regulate the main burner via the gas valve fig 8 This in turn varies the heat output to the C H w...

Page 15: ...the burner and boiler body and chimney should be clean To clean them you are advised to use a soft brush or compressed air Avoid chemical products water pressure in the system cold should be between 0...

Page 16: ...combustion chamber door to the boiler g remove the whole gas assembly Now you may clean all the smoke passages in the boiler using a pipe brush 3 Remember you should check and if necessary clean the...

Page 17: ...envelopes the thermocouple as indicated in figure 12 Poor contact with the gas valve coil Tighten the connector on the gas valve Main burner fails to ignite No current Restore current Blocked nozzles...

Page 18: ...tat bulb out of its sheath Check the bulb is well inserted Faulty adjustment on the panel See section on adjustment Condensation in boiler Faulty thermostat adjustment Adjust the thermostat to a highe...

Page 19: ...19 S p A...

Page 20: ...LY 37047 SAN BONIFACIO VR ITALY tel 045 6139411 tlx 480172 tel 045 6139411 tlx 480172 tel 045 6139411 tlx 480172 tel 045 6139411 tlx 480172 tel 045 6139411 tlx 480172 fax 045 6100233 6100933 fax 045 6...

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