Ferroli Optimax 25C- Modena HE Replacement Manual Download Page 3

BOILER REPLACEMENT: OPTIMAX 25C TO MODENA 32C HE  

 
 

                                          Fig.1 

    

                                

       Fig.2  

 

 

 

 

 

 

Fig.3         

Manual Handling 

 

When lifting take suitable safety precautions: keep your back straight, bend knees, do not turn your 
body, avoid bending forward or sideways and keep the load as close as possible to your body. Ideally 
seek assistance in lifting the boiler. 
If  possible,  use  a  trolley  or  other  suitable  means  to  carry  the  boiler  to  site.  Use  appropriate 
protective clothing and gloves to avoid injury from any sharp edges etc.  
 
REMOVING THE EXISTING OPTIMAX 25C  

 

1.

 

Remove  the  outer  case  by  undoing  the 
two  case  securing  screws  (A)  on  the 
underside  of  the  boiler.  Lower  the  ‘drop 
down  controls  cover  panel’  (B)  to  clear 
the  controls  facia,  ease  the  bottom  of 
outer  case  forward  and  lift  off  the 
retaining lugs (Fig.1)  

 

 

2.

 

Safely  isolate  the  electricity,  gas  and 
water 

supplies 

to 

the 

appliance. 

Completely  drain  the  boiler  and  central 
heating system and disconnect all existing 
pipe-work 

connections 

from 

the 

underside of the boiler (Fig.2)

 

 

 

 

3.

 

Disconnect  the  electrical  supply  to  the 
boiler at the 3 pin plug or fused spur. 
Undo  the  securing  screw  on  the 
underside  of  the  boiler  and  remove  the 
cover  to  access  the  terminal  block. 
Disconnect  the  mains  electrical  supply 
lead 

and 

any 

external 

controls 

connections  at  the  terminal  block  (Fig.3) 
 

 

 

 

 

 

 

 

Fig.3 

 

Summary of Contents for Optimax 25C- Modena HE

Page 1: ...ferroli Boiler Replacement Optimax 25C Modena HE...

Page 2: ...Bathroom etc Although the actual position of the pipe work connections differ slightly the configuration remains the same thereby requiring only limited pipe work alteration The electrical connection...

Page 3: ...by undoing the two case securing screws A on the underside of the boiler Lower the drop down controls cover panel B to clear the controls facia ease the bottom of outer case forward and lift off the...

Page 4: ...e wall Fig 5 6 Finally check that the wall surface is sound flat and capable of supporting the weight of the boiler Make any necessary repairs before installing the new boiler 7 It is suggested that w...

Page 5: ...h the existing flue hole ensuring it is level both horizontally and vertically Check for required minimum clearances then mark the most suitable fixing points for the hanging bracket It is advisable t...

Page 6: ...boiler frame Fig 6 FOR STANDARD HORIZONTAL TELESCOPIC FLUE INSTALLATIONS UNPACK THE NEW TELESCOPIC FLUE KIT CODE 041049G0 7 Remove the protective adhesive cover from the top of the boiler to expose t...

Page 7: ...pe connections 11 Fit the valve kit to the connections on the underside of the boiler using the washers provided Fig 10 and reconnect to the existing pipe work 12 Connect the temporary filling loop be...

Page 8: ...ntrols to the volt free terminal block in the boiler To access the connections remove the securing screw and hinge the controls cover to the left Connect the external controls to terminal block 72 as...

Page 9: ...ined with all other gas appliances operating Please note there may be a pressure loss across the isolation valve to the gas valve inlet test point of up to 1 3 mbar at maximum Remove the manometer re...

Page 10: ...installers are the key to a safe and efficient heating system We offer a choice of training and product awareness courses on our key product range including the Modena HE at Ferroli s fully equipped...

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