Ferroli Optimax 25C- Modena HE Replacement Manual Download Page 2

BOILER REPLACEMENT: OPTIMAX 25C TO MODENA 32C HE 

The Installation must comply with the following

Gas Safety (Installation & Use)
Regulations

The Building Regulations

The Building Regulations (Scotland)

Building Regulations (Northern Ireland)

The Water Fittings Regulations or Water
Byelaws in Scotland

The Current I.E.E. Wiring Regulations

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BS 5440: Part 1 - Flues.

BS 5440: Part 2 - Ventilation.

BS 6798 - Installation of gas fired hot
water boilers

BS 7671: - Electrical wiring

BS 6891 - Gas Installation

BS 5546 - Installation of hot water
supplies for domestic purposes.

BS 5449 - Forced circulation hot water
systems

BS 7074 - Expansion vessels / sealed
systems

BS 7593 - Treatment of water in domestic
central heating systems.

Introduction 

The  new  Ferroli  Modena  32C  HE  high  efficiency  condensing  combination  boiler  is  an  ideal 
replacement  for the earlier Ferroli Optimax 25C. 
The Ferroli Modena 32C HE is smaller, weighs less, has built-in frost protection and an IP protection 
rating of IPX5D. This allows direct replacement wherever the existing boiler is legitimately installed 
(i.e. Kitchen, Garage, Bathroom, etc.) 

Although the actual position of the pipe-work connections differ slightly, the configuration remains 
the same, thereby requiring only limited pipe-work alteration.  

The electrical connection remains the same, i.e. all models supplied with a factory fitted three core 
fly - lead to provide a permanent live connection and all models use the same volt free contacts for 
any external system controls. 

The flue connection the Optimax 25 C is to the right of centre but providing that there is a minimum 
clearance  of  35mm  to  the  right  of  the  existing  boiler,  no  alteration  to  the  existing  flue  position  is 
necessary.  

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Please note: 

This  guide  refers  to  the  fitting  of  a  replacement  boiler 
with  a  standard  horizontal  flue  application  only  (minor 
adjustments  may  be  necessary  for  other  flue 
applications – refer to boiler installation instructions) 

The  work  procedures  described  in  this  document  must 
be  completed  strictly  in  accordance  with  the 
manufacturer’s 

installation 

instructions, 

current 

regulations  and  relevant  standards,  and  only  by 
competent  person/persons  as  stated  in  the  Gas  Safety 
(Installation & Use) Regulations. 

Prior to fitting the replacement boiler the entire system 
must be thoroughly cleansed and flushed in accordance 
with Building Regulations L1A/L1B & BS 7593.  

Summary of Contents for Optimax 25C- Modena HE

Page 1: ...ferroli Boiler Replacement Optimax 25C Modena HE...

Page 2: ...Bathroom etc Although the actual position of the pipe work connections differ slightly the configuration remains the same thereby requiring only limited pipe work alteration The electrical connection...

Page 3: ...by undoing the two case securing screws A on the underside of the boiler Lower the drop down controls cover panel B to clear the controls facia ease the bottom of outer case forward and lift off the...

Page 4: ...e wall Fig 5 6 Finally check that the wall surface is sound flat and capable of supporting the weight of the boiler Make any necessary repairs before installing the new boiler 7 It is suggested that w...

Page 5: ...h the existing flue hole ensuring it is level both horizontally and vertically Check for required minimum clearances then mark the most suitable fixing points for the hanging bracket It is advisable t...

Page 6: ...boiler frame Fig 6 FOR STANDARD HORIZONTAL TELESCOPIC FLUE INSTALLATIONS UNPACK THE NEW TELESCOPIC FLUE KIT CODE 041049G0 7 Remove the protective adhesive cover from the top of the boiler to expose t...

Page 7: ...pe connections 11 Fit the valve kit to the connections on the underside of the boiler using the washers provided Fig 10 and reconnect to the existing pipe work 12 Connect the temporary filling loop be...

Page 8: ...ntrols to the volt free terminal block in the boiler To access the connections remove the securing screw and hinge the controls cover to the left Connect the external controls to terminal block 72 as...

Page 9: ...ined with all other gas appliances operating Please note there may be a pressure loss across the isolation valve to the gas valve inlet test point of up to 1 3 mbar at maximum Remove the manometer re...

Page 10: ...installers are the key to a safe and efficient heating system We offer a choice of training and product awareness courses on our key product range including the Modena HE at Ferroli s fully equipped...

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