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Ferris IS3100Z, Manual

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Ferris IS3100Z Manual Download Page 2

IS3100Z Series - 4 Wheel IS - 61” & 72” Mower Deck

2

Quick Setup List -

Page

Setup Procedure

Steps to Perform

3

Uncrating

❏

Remove Crate & Banding.

❏

Loosen Hydraulic Release Valves.

❏

Release Parking Brake and Roll Tractor forward off skid.

❏

Tighten Hydraulic Release Valves.

3

Connect Battery

❏

Connect Battery.

4

Tractor Assembly

❏

Assemble the Motion Control Handles.

❏

Assemble the Seat.

5

Roll Bar Assembly

❏

Assemble the Retainer Pins.

❏

Assemble the Top Loop.

❏

Install the Roll Bar.

7

Check Fluid Levels

❏

Check Engine Oil level.

❏

Check Hydraulic Oil level.

❏

Check Engine Coolant level.

❏

Check Tire Pressure.

8

Mower Assembly

❏

Check Blade Bolt Torque.

❏

Install Deck Pusher Bars.

❏

Install the Mower Deck.

❏

Check & Adjust Deck Lift Rod Timing

❏

Check & Level Mower Deck.

❏

Install & Check Deck Drive Belt.

15

Lubrication &

❏

Lubricate all grease & oil points.

Fuel Preparation

❏

Add Fuel.

❏

Start the Engine.

17

SAFETY CHECKS

❏

Check for LOOSE HARDWARE.

❏

Check all OPERATOR CONTROLS.

❏

Perform SAFETY INTERLOCK SYSTEM CHECK.

Summary of Contents for IS3100Z

Page 1: ...Quick Setup List is provided on page 2 of this booklet to help you identify and check that the items have been performed Additional information concerning functional tests general adjustment procedure...

Page 2: ...Assembly Assemble the Retainer Pins Assemble the Top Loop Install the Roll Bar 7 Check Fluid Levels Check Engine Oil level Check Hydraulic Oil level Check Engine Coolant level Check Tire Pressure 8 M...

Page 3: ...T NOTE When cutting crate from bottom skid use caution around tractor tires and mower rollers Figure 2 Disengaging the Parking Brake lever shown in engaged position A Parking Brake Lever A Figure 1 Hy...

Page 4: ...washers C Prior to tightening the bolts align the handles with each other NOTE There is a LEFT HAND and a RIGHT HAND control handle When assembled to the base the handle base should be pointing toward...

Page 5: ...C Lanyard D Lanyard Anchor E Clevis Pin A B C D E Snap End Loop End Assemble the Top Loop 1 Install the plastic cap B Figure 6 into the end of the top loop tube A Repeat for other end of tube 2 Make...

Page 6: ...upright tubes 5 Tighten the 1 2 x 3 bolts and hex side lock nuts C E securing the top loop A to the upright tubes B Do not over tighten The top loop should pivot snugly with the retainer pins removed...

Page 7: ...nal oils Make sure area around the filler neck is free of dust dirt or other debris Check Engine Coolant Level Liquid Cooled Model Only The engine coolant level and quality should be checked before ea...

Page 8: ...afety do not handle mower blades with bare hands Careless or improper handling of blades may result in serious injury Blade mounting bolts must each be installed with a flat washer then securely tight...

Page 9: ...outside of the cross tube to the center of the ball joint This should be 16 5 8 42 2cm See insert in Figure 19 Adjust if necessary prior to installing the pusher bars onto the deck 1 Holding the pushe...

Page 10: ...lt washer rod end seals and the 3 4 nut see Figure 20 Using a 1 1 16 wrench and 1 1 8 socket tighten the assembly Repeat for other side 5 See Figure 21 Place 2 x 4 blocks under each corner of the mowe...

Page 11: ...that the deck is in the lowest position push the pedal by hand towards the rear of the unit and install the height adjustment pin in the 3 7 6cm position to hold in place See Figure 16 7 Block up the...

Page 12: ...en jam nuts See Figure 19 5 Loosen the nuts and allow the rear of the deck to rest on the 2 x 4 s and 1 4 spacers Slide the chains in the slots until the chains are tight and tighten the nuts See Figu...

Page 13: ...Lift Spring A Deck Lift Spring The deck lift springs A Figure 22 are factory set to provide optimal lifting performance Although it is fastened with an adjustable anchor this is NOT AN ADJUSTMENT POI...

Page 14: ...ey located in the end of the idler arm Carefully rotate the wrench CLOCKWISE which will relieve the tension on the belt exerted from the idler arm 3 Seat the belt and carefully release the tension on...

Page 15: ...is recommended Automotive type high temperature lithium grease may be used when this is not available Oil Generally all moving metal parts should be oiled where contact is made with other parts Keep...

Page 16: ...ake sure the PTO switch is disengaged and the motion control handles are locked in the NEUTRAL position 2 Make sure the fuel valve B is in the ON position 3 Set the engine throttle control to FAST thr...

Page 17: ...SAFETY Checks Test 1 Engine should NOT crank if PTO switch is engaged OR Parking brake is not engaged OR Motion control handles are not in the NEUTRAL position OR Operator is not on the seat Test 2 E...

Page 18: ...Seat Adjustment Lever Figure 31 Seat Adjustment Figure 33 Control Lever Adjustment A Alignment Hardware B Placement Hardware C Ground Speed Control Lever C B A SUSPENSION SEAT See Figure 32 In additio...

Page 19: ...CLOCKWISE 3 Lock the jam nut B against the clevis when neutral is achieved NOTE This adjustment should not be performed while the machine is running It may take several attempts to achieved neutral d...

Page 20: ...be shorter than 2 5 0 cm when compressed This may damage the brake caliper Figure 38 Parking Brake Adjustment A Lower Brake Spring B Adjustment Clevis C Caliper Lever A B C Figure 36 Return To Neutral...

Page 21: ...armature may vary even after performing the adjustment procedure This is due to dimensional variations on component parts and is an acceptable condition 6 Check the mower blade stopping time The mowe...

Page 22: ...o the notch in the pre load adjuster While holding the wrench with both hands turn CLOCKWISE to decrease the pre load turn COUNTER CLOCKWISE to increase the pre load Make sure that for each pair of sh...

Page 23: ...IS3100Z Series 4 Wheel IS 61 72 Mower Deck 23 Notes...

Page 24: ...C Copyright 2008 Briggs Stratton Corporation Milwaukee WI USA All Rights Reserved The Ferris logo is a trademark of Briggs Stratton Corporation Milwaukee WI USA Briggs Stratton Power Products Group LL...

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