FERRI T380D left Use And Maintenance Manual Download

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117

Rev. 1.0

T380D-T430D

TROUBLE SHOOTING

09-TROUBLESHOOTING (Generale)

9 TROUBLE SHOOTING CHART

Always wear safety footwear, overalls, safety gloves and, if necessary, earmuffs and a dust mask during
use and during machine maintenance, repair, handling and storage operations.

9.1 Trouble shooting chart

The maintenance operations authorised by FERRI srl are the ones indicated in Chapter 7 – “ROUTINE
MAINTENANCE”.

The content of this chapter is not exhaustive. Instead, it aims to provide information on the most common problems

in order to help specialised technicians to find the fault in question.

The suggestions provided under “REMEDIES” in the following tables

DO NOT AUTHORISE

interventions that may

compromise safety.

To replace damaged the parts or flails, contact the specialised personnel of the FERRI

Assistance Service or authorised dealers.

WARNING

9.1.1 General

The following information regards common problems that occur in all the machines (flail heads, shredders, flail hedge

mowers, etc) and problems typical of specific types of machine.

PROBLEMS

PROBABLE CAUSE

REMEDIES

Irregular cut

Worn, bent or broken flails

Replace

The machine is not positioned
parallel to the ground

Adjust the stabilizers connected to the tractor or

the flail head rotation hydraulic ram

Difficulty in unloading chopped

material caused by excessive
advance speed

Reduce advanced speed

The rotor turns at insufficient rpm

Check the rpm on the tractor PTO and adjust it to

the number of rpm required by the machine (see

the machine technical data)

Damaged motor and/or pump

Repair or replace the motor or the pump

Slipping of the belts on the pulleys

Correct the belt tension

Summary of Contents for T380D left

Page 1: ...ENGLISH EN GB HYDRAULIC FLAIL HEDGE MOWER ARM Translation of Original Instructions Rev 1 0 UM0100 06 03 2015 USE AND MAINTENANCE MANUAL Model Serial number T380D right 01 T430D right 01 T380D left 01 T430D left 01 ...

Page 2: ......

Page 3: ...fety decals 33 3 TECHNICAL CHARACTERISTICS 34 3 1 General description of the machine 34 3 1 1 Proper and improper use of the machine 34 3 2 Machine identification 35 3 3 Description of the parts 36 3 4 Technical specifications 37 3 5 Noise level 38 3 6 Radius of work 39 3 7 End tools 41 3 7 1 Flail heads 41 3 7 2 Cutter bar 42 3 8 Optional equipment 43 3 8 1 Flails 43 4 INSTALLATION AND HANDLING 4...

Page 4: ...tion 87 7 ROUTINE MAINTENANCE 89 7 1 General information 89 7 2 Checklist 90 7 2 1 Every 8 working hours or daily 90 7 2 2 Every 50 working hours or every month 91 7 2 3 Every 200 working hours 92 7 2 4 Every 500 working hours or every month 93 7 3 Oil table 94 7 4 Greasing 95 7 5 Changing the gearbox oil 96 7 6 Replacing the oil and the filters 99 7 6 1 Replacing oil filter cartridge 100 7 7 Clea...

Page 5: ...5 11 1 Voiding of the Warranty 125 12 OPTIONAL UNITS 126 12 1 Air oil heat exchanger 127 12 1 1 Assembly instructions 128 12 2 Boom hydro pneumatic suspension 132 12 2 1 Assembly instructions 133 12 3 1st boom dual effect kit 135 12 3 1 Assembly instructions 135 ...

Page 6: ...6 T380D T430D Rev 1 0 TABLE OF CONTENTS Page left intentionally blank INDICE ...

Page 7: ...on Requirements of the 2006 42 CE Directive and to the electromagnetic compatibility for models equipped with electro electronic devices according the 2004 108 CE Directive To answer to Conformity according to the above mentioned Directives following rules have been considerated As well as the technical detailed list Name and qualification of the delegate of the manufacturer Signature of the deleg...

Page 8: ...ty Requirements UNI EN ISO 4254 1 2010 Agricultural machinery Safety Part 1 General requirements UNI EN ISO 12100 2010 Safety of machinery General principles for design Risk assessment and risk reduction Technical Specifications UNI EN ISO 3767 2 1998 Tractors machinery for agriculture and forestry powered lawn and garden equipment Symbols for operator controls and other displays Part 2 Symbols fo...

Page 9: ...9 T380D T430D Rev 1 0 DECLARATION OF CONFORMITY Page left intentionally blank Norme DECESPUGLIATRICI ...

Page 10: ...ERS TO SAFE CONDUCT PRACTICES BOTH IN OPERATING AND MAINTENANCE TO BE IMPLEMENTED FOR ALL PERSONS PRESENT IN THE DANGER ZONE OF THE MACHINE IN ORDER TO PREVENT ACCIDENTS CAUTION THE WORD WARNING DENOTESAPOTENTIAL OR HIDDEN DANGER THAT CAN CAUSE ACCIDENTS OR DEATH IT IS USED TO ENCOURAGE OPERATORS AND THE OTHER PERSONS TO USE APPROPRIATE MEANS IN ORDER TO AVOID POSSIBLE ACCIDENTS WARNING THE WORD D...

Page 11: ...refer to qualified authorised adequately instructed and trained personnel 10 Maintain all the guards in a perfect state of efficiency All the technical measures for preventing the expulsion of objects adopted in the design of the machines do not allow absolute safety to be achieved Even if the machine is used correctly there is always the possibility that small stones splinters or other objects wi...

Page 12: ...12 T380D T430D Rev 1 0 PREFACE Page left intentionally blank Prefazione ...

Page 13: ... in this manual are intended for an authorised qualified technician appropriately instructed and trained on how to drive the tractor to which the machine is connected 1 1 2 Updates to the manual The information descriptions and illustrations contained in this manual reflect the state of the art at the moment of machine sale As part of the continuous commitment to improving its products and or for ...

Page 14: ...hnical features of the machine FERRI is not responsible for any damage or injuries to the machine persons or things due to the use of non original parts We recommend always using original spare parts and accessories In addition to invalidating warranty coverage the use of non original parts and accessories will reduce the duration and performance of the machine CAUTION ...

Page 15: ...macchina A A A A A 1 2 3 4 5 A Direction of movement 1 Left machine 2 Right machine 3 Rear version 4 Front version 5 Back face version 1 3 Machine versions During work the machine version varies depending on the running direction and the position of the machine in relation to the tractor ...

Page 16: ...ng device without which damage can be caused to the drive unit and the flail shaft Examine the safety decals applied on the machine and described in this manual To work safely clean them and if they are not legible replace them with new decals FERRI declines all liability for damage caused by improper use of the machine WARNING Carefully check the machine before each start up CAUTION Before starti...

Page 17: ...lowing are required 1 Personal protection equipment for the operator 2 Shielding from thrown objects 3 Roll Over Protective Structure ROPS for the self propelled vehicle DANGER Prolonged operations can cause physical and mental fatigue Never operate the machine and tractor when tired or in a bored mental state It is absolutely forbidden to climb or to ride on the machine when it is moving DANGER E...

Page 18: ...o as not to damage the flails DANGER Replace bent or broken flails with new flails Never straighten or weld the flails because doing so can reduce their strength and compromise safety DANGER Carefully inspect the area in which you will be operating and remove all debris or foreign material in order to avoid damage to the machine to persons and or things Any objects that cannot be removed must be c...

Page 19: ...affect the life of the equipment In such a case the user will be the only party responsible in case of damage or injury Do not tamper with remove or make inefficient the guards and or safety devices of the machine DANGER Use exclusively original FERRI spare parts FERRI declines all responsibility in case of Improper use of the machine or use by untrained personnel Serious shortcomings in the requi...

Page 20: ...etent Body must be adopted 3 Follow the machine with a vehicle positioned at a distance of approximately 20 30 metres in order to notify road traffic of the possible danger 4 Place appropriate notices ahead of the machine so that vehicles arriving on the other side of the road will be able to stay at a safe distance from the working range of the machine Do not allow anyone to ride on the tractor o...

Page 21: ...eep the rotor running during the lifting or lowering of the shredding flail head Read and carefully follow the Operator s Manual and all safety decals before operating servicing repairing and or replacing parts of the machine Never let anyone climb up onto the tractor or self propelled machine and or onto the equipment Check all guards and shields If they are damaged repair and or replace them bef...

Page 22: ...he operator to read this manual and instruct all operators before they begin working with this machine Risk analysis and accident prevention depend on the prudence attention and common sense of the personnel involved in operation transport maintenance and storage of the equipment or in its use and service maintenance Follow all the instructions from beginning to end Safety is in everybody s intere...

Page 23: ... gloves Oil under high pressure may seep into the skin causing serious infections or toxic reaction In this case contact a doctor immediately Check the state of wear of the hydraulic pipes If they are worn or at least every 6 years replace them Before working on the hydraulic system lower the end tool release all the pressure and turn off the tractor Dispose of used oil and greases in accordance w...

Page 24: ...that might cause fire in the vicinity Short circuits can cause fires Regularly check the conditions of the terminals to the batteries cables and electrical appliances Never store flammable substances in inappropriate places Never puncture or burn pressurised containers or canisters Never accumulate material soaked with flammable substances In order to reduce the risk of combustion to a minimum cle...

Page 25: ...head hazards Pay special attention when working under or near electric lines an electric arc may be released DANGER For the maximum working height of the tool see TAB 2 in Chapter 3 or the Maintenance and Use Manual of the machine to which the tool is combined CAUTION ...

Page 26: ...lent expulsion of splinters stones or other materials install on the driver s cab on the work side 1 or on the rear or front side 2 a single pane plexiglass or polycarbonate 10mm thick that prevents the bodies expelled from the end tool from Breaking the windows of the cab Causing injury to the operator Attach the machine only to tractors with approved type anti roll over driving cab ROPS ONLY IN ...

Page 27: ...is disconnected On completion of maintenance work make sure that all guards are in place properly secured and in good condition We advise the maintenance technician to refrain from wearing cumbersome clothing or accessories that could get caught in the machine sleeves without closed cuffs belts necklaces bracelets rings Check the pressure of the hydraulic circuit before servicing the machine or di...

Page 28: ...ce to severely injure people within the working range of the machine at least 50 metres Make sure that there are no persons near the machine when it is running Stay out of the working range of the machine Always know where all additional support personnel are located when the machine is operating Never allow anyone within the danger area of machine ...

Page 29: ...ng or illegible Whenever changing parts of the machine on which a safety decal is mounted remember to apply the decal again on the new part Safety decals can be ordered from your local dealer or directly from the Manufacturer Ensure that the safety decals are legible Clean them with a cloth soap and water Replace damaged safety decals with other of the same type make sure to apply such decals in t...

Page 30: ...efore switching on the PTO shaft 4 Danger of throwing materials Keep at a distance of at least 50 metres from the machine 5 Do not remove or open the casings until the belts have stopped completely 6 It is forbidden to climb or to ride on the machine 7 Danger of crushing the limbs Maintain safety distances 8 Take care when working near overhead electricity lines 9 Danger of injury to the limbs DO ...

Page 31: ...in the points indicated 15 Risk of falling of lifted parts of the machine Do not stand below the machine or in its vicinity during the work phases 16 Do not for any reason get in between the tractor and the machine with the engine running and or the power takeoff switched on 17 Ensure that the flails and the other parts of the machine are completely stopped before approaching 18 To handle the mach...

Page 32: ... series of warning labels described above 24 The machine has been designed to be driven by one single operator Never let children or other people up on top or operate the tractor or the machine 25 1801450 Risk of scalding Keep a safe distance from all heated surfaces 26 1801546 Single decal with a series of warning labels described above 27 1801544 Single decal with a series of warning labels desc...

Page 33: ...ve decal Align the decal over the specified area and carefully press the small exposed adhesive part Remove the remaining part of the protective paper from the adhesive part and carefully press all over the decal until it sticks to the surface completely The tiny blisters of air that may form and remain trapped beneath the surface of the decal can be eliminated by puncturing with a pin and then th...

Page 34: ...han agriculture and road upkeeping The machine must be used by one operator Any use other than that specified is considered unauthorised and dangerous improper use WARNING 3 1 1 Proper and improper use of the machine FOR SAFETY REASONS IT IS STRICTLY FORBIDDEN TO USE THE MACHINE IN CONDITIONS OTHER THAN THOSE RECOMMENDED WARNING The materials used for construction were selected according to the sp...

Page 35: ...POWER loads kg lbs Connected 3 2 Machine identification There is an identification plate attached to the machine frame which includes the main technical data such as 1 Data of the Manufacturer 2 Series number 3 Year of manufacture 4 Weight of the machine 5 Transmission power 6 Maximum hydraulic pressure The data given on the identification plate are indispensable whenever asking for spare parts CA...

Page 36: ... 11 Tractor hitch 2 1st boom jack 12 1st boom suspension optional 3 Heat exchanger optional 13 2nd boom hydraulic jack 4 Oil filter 14 Control levers 5 Tank 15 2nd boom 6 Hydraulic jack control valve 16 Flail head orientation hydraulic jack 7 Flail head control valve 17 Flail head orientation levers 8 Support foot 18 Flail head hitch 9 Pump unit 19 End tool 10 Gearbox 20 Frame ...

Page 37: ...2000 4409 Min tractor width m ft 1 50 4 92 1 70 5 58 PTO speed RPM 540 Electrical system voltage Volt 12 Max absorbed power HP kW 23 16 9 Weight in standard version with TID100 Kg lbs 490 1080 495 1091 Tractor hitch cat I II HYDRAULIC SYSTEM Total system capacity l gal 70 18 49 Return filter micron 30 Hydraulic oil type ISO L HM 68 Max boom system pressure Bar PSI 190 2756 Max flail head system pr...

Page 38: ...ne country to another The information provided allows the user of the machine to make the best possible evaluation of the danger and risk to which he she is subject Sound pressure LPA Acoustic power LWA Closed cab 74 75 2 dB A 103 2 dB A Open cab 78 82 5 dB A The tests were performed on a tractor or self propelled machine selected by sample The data may vary according to the application Use person...

Page 39: ...CTERISTICS 3 3 G F E D I C M N B A H 03 Raggio di lavoro TPE 3 6 Radius of work The data relating to the width of cut covered by the machine are provided below The measurements may vary depending on the flail head and its fastening position ...

Page 40: ... 7 C m 0 9 1 2 ft 2 9 3 9 D m 2 3 2 5 3 03 3 5 ft 7 4 8 4 9 9 11 4 E m 4 2 4 7 4 3 4 8 ft 13 8 15 4 14 4 15 6 F m 1 15 0 9 0 73 0 73 ft 3 8 2 9 2 4 2 4 G m 1 5 1 7 1 5 1 65 ft 5 05 5 6 5 05 5 4 H m 3 4 3 9 3 44 3 95 ft 11 2 12 8 11 29 12 96 I m 1 1 1 1 1 1 1 1 ft 3 6 3 6 3 6 3 6 M m 0 7 0 7 0 7 0 7 ft 2 2 2 2 2 2 2 2 N m 0 4 0 4 0 4 0 4 ft 1 3 1 3 1 3 1 3 03 Raggio di lavoro TPE ...

Page 41: ...tools is applied to all those machines that can be combined to the flail hedge mower and that usually come with their own Use and maintenance manual that contain all the information technical data type of flails etc necessary for the correct use of the tool itself 3 7 1 Flail heads For combining the flail heads with the flail hedge mower consult TAB 3 ...

Page 42: ...50 Diameter of cut CSP150 m 1 50 ft 4 92 3 7 2 Cutter bar Cutter bar mod CSP150 to cut hedges and reed bed up to a maximum cutting diameter of 1 cm 0 39 in proper use In combination with this tool the dual effect kit is also provided see Chapter 12 to allow a better control for arm positioning ...

Page 43: ...Flails Depending on the different material to be cut the most appropriate flails may be used For more information consult the Use and maintenance manual of the respective tool flail head other tool etc If irregularities or strange noises are noticed after changing the flails contact the manufacturer WARNING ...

Page 44: ...and cables with a suitable lifting capacity to be inserted only in the points indicated for lifting identified by the decals applied on the machine WARNING The machine may be placed on a wooden board and suitably anchored to it The subsequent handling of the machine must be carried out exclusively by means of a fork lift truck The handling operation must be carried out by qualified and trained per...

Page 45: ...es away from the coupling point Position the tractor on a level compact area to avoid lateral loading of the machine on the tie rods WARNING Before connecting the machine to the three point hitch on the tractor position the safety device of the lifting boom in order to avoid involuntary and or accidental lifting or lowering The three point hitch on the tractor and the machine must coincide If they...

Page 46: ...sport position it is possible to move the machine backwards by 90 180mm moving the clamping device of the handlebar hitches by one two position s Always fasten the handlebar hitches using at least 3 bolts If the interference persists in transport position it is possible to turn the shredding flail head with the flails facing outwards The flails must be covered with a protective cover CAUTION ...

Page 47: ... ft 1 4 1 4 D m 0 3 0 3 ft 0 9 0 9 04 Posizione baricentro 4 2 1 Position of the centre of gravity Before mounting the machine on the tractor make sure that the tilting moments have compatible features The figure indicates the weight and position of the centre of gravity with the arm at its maximum extension in relation to the tractor centre line ...

Page 48: ...ground 4 When the shredding flail head is applied check to make sure that it rests parallel with the ground If it does not adjust the correct positioning using the third point stabiliser 4 5 Tighten the 2 arms of the lifting device by using the respective stabilisers 5 and set the machine in central position 6 Tighten the stabilisers 6 to the tractor coupling plate 7 7 Adapt the stabilisers 6 as f...

Page 49: ...e into axis with the lifting pins 3 Slowly raise the lifting device until automatic connection occurs 4 Check that it is closed correctly 5 Insert the safety pins 6 Proceed in reverse order to detach the machine from the tractor Insert the safety pins into the pin hole and make sure that they are locked in place Also lock the third point coupling anti unscrew device CAUTION Never use the tractor h...

Page 50: ... 0 TRANSPORT AND INSTALLATION 4 5 04 Attacco DELTA 4 2 4 DELTA coupling Upon request the company FERRI provides a kit called DELTA coupling which allows the stabilisers to be coupled without any adaptation by the Customer ...

Page 51: ...lel to the ground or sloping slightly upwards 2 Fix part 3 to component 1 using pin 4 3 Prepare the right size stabilisers 5 and fix them first to the delta coupling and then to the anchoring points on the frame 4 After preparing the size of the third point stabiliser fix it to the delta coupling and to the third point of the flail hedge mower frame so that the machine frame is parallel to the gro...

Page 52: ...n different tractors with and without Quick Hitch you must use different drivelines A Quick Hitch will change the distance between coupling tractor and coupling equipment Check the distance between the two couplers CAUTION Use only PTO transmission shafts with unbroken protections The length of the PTO shaft must be suited to the type of tractor used When the PTO shaft is detached from the tractor...

Page 53: ...potential disengagement from causing accidents or damaging the protections Clean and lubricate the power takeoff and the gearbox coupling Lubricate the PTO shaft if necessary Follow the indications supplied by the PTO manufacturer see PTO Use and Maintenance Manual Using the tractor hydraulic lifting device position the machine at the closest point between the respective power takeoffs and check t...

Page 54: ...nes with those of the PTO coupling Push the coupling inside that of the PTO and release the locking collar Move the coupling until it is inserted as well as possible to the PTO shaft Push and pull the PTO shaft back and forth to ensure a secure attachment Check that the PTO shaft slides easily and that the couplings rotate freely If the PTO shaft does not slide easily pull it apart and clean the s...

Page 55: ... M mass of the fully loaded machine The front axle of the tractor is lightened according to the weight attached at the time of coupling to the shredder THE LOAD ON THE FRONT AXLE MUST BE AT LEAST 20 of the total mass tractor equipment ready to be used Check the lifting capacity and the stability of the tractor to avoid its tipping and or losing the grip of the steering wheels WARNING Lift the mach...

Page 56: ...he symbols and DANGER Symbol Colour Polarity Heat exchanger wire thickness Control box wire thickness blue 2x6 mm2 2x2 5 mm2 brown When making the connections it is vitally important to make sure of the following 1 DO NOT INVERT THE POLARITY 2 DO NOT ALTER THE WIRE THICKNESS 3 CHECK THAT THE VOLTAGE IS 12 V CAUTION Once the connections have been made before supplying voltage to the electrical syst...

Page 57: ...57 Rev 1 0 T380D T430D TRANSPORT AND INSTALLATION 4 12 04 Collegamento Elettrico TSP COD 2301208 Codice Disegno Denominazione AIR OIL COOLER OPZIONALE ...

Page 58: ...mente Sono vietate a norma di legge la riproduzione e la cessione a terzi del presente disegno Controllato Approvato Indice revisione Codice Disegno UFF TECNICO Denominazione T430 1 di 1 8A COD 3101172 COD 3101260 COD 3101259 Comandi movimenti elettrici Comandi rotore cavi Comandi movimenti elettrici Comandi rotore elettrici AIR OIL COOLER OPZIONALE COBO 2 POLI 25 033 100 PORTA MASCHIO COBO 2 POLI...

Page 59: ...instructed personnel WARNING The end tool is normally supplied already fitted to the arm It may happen that for packing reasons or because it is interchangeable with other features the end tool has to be assembled afterwards Ensure that the hydraulic pipes are correctly fitted respecting the colour recognition code and remembering that inverting them causes opposite movements to those ordered with...

Page 60: ...r the end of the arm see the use and maintenance manual for the location of the lifting points of the flail head 5 Lower the arm so that the tie plate fits with the flail head 6 Secure the flail head with the 4 screws 1 M16x40 and their washers 7 Switch off the engine apply the parking brake and remove the ignition key from the dashboard 8 Make sure that there is no pressure inside the hydraulic s...

Page 61: ... see the relevant use and maintenance manual and pre tighten the belts of the lifting device 4 Switch off the engine apply the parking brake and remove the ignition key from the dashboard 5 Make sure that there is no pressure inside the hydraulic system 6 Disconnect the pipes A B and C from the hydraulic motor 2 of the flail head and clean them removing any dirt and or impurities 7 To avoid excess...

Page 62: ... cutter bar the arm end plate 3 Secure the cutter bar with the four screws 1 and their washers 4 Switch off the engine apply the parking brake and remove the ignition key from the dashboard 5 Make sure that there is no pressure inside the hydraulic system 6 Connect the hose A for the take IN and the hose B for the let OUT and the hose C for the discharge 7 To disconnect the cutter bar proceed in i...

Page 63: ... machine on the ground using the tractor hydraulic lifting device 5 Switch off the tractor PTO 6 Switch off the tractor engine 7 Remove the ignition key from the control panel 8 Remove the PTO shaft by working on the anti removal triggers and place it on the corresponding support 9 Release the stabilizer of the third coupling point and remove the respective peg and pin 10 Fasten the third coupling...

Page 64: ...f necessary earmuffs and a dust mask during use and during machine maintenance repair handling and storage operations 5 1 Working speed adjustment Safe working speed depends on terrain condition grass type to be cut density height of cut and the degree of chopping required In any case the optimum speed ranges from 1 2 5 Km h 0 62 1 55 Mph ...

Page 65: ...65 T380D T430D Rev 1 0 ADJUSTMENTS Page left intentionally blank 05 Regolazione velocità di lavoro ...

Page 66: ...ce repair handling and storage operations 6 1 Controls Set the machine control levers inside the cab in an ergonomic position for the driver and fastened to a solid support on the tractor Always keep all parts of your body inside the cab in order to minimise the risk of exposure to any possible external hazards Before operating the machine familiarise yourself with all the controls and their funct...

Page 67: ...67 Rev 1 0 T380D T430D USE AND OPERATION 6 1 06 Comandi teleflessibili TM FLOAT G A C D E 6 1 1 Cable controls CLASSIC ...

Page 68: ...s with hydro pneumatic suspension of the arms see section 11 2 Controls the lifting dark arrow and lowering white arrow of the 2nd arm Controls the direction of the head To select the float system move the lever beyond the normal control position until the mechanical lock clicks into place The float system allows the flail head to follow the profile of the soil autonomously without requiring adjus...

Page 69: ... with respect to the tractor s driver seat and fastened to a support integral with the tractor The control valve is fitted with progressive electronic ON OFF controls for all functions The control circuit input voltage is 12V 40 Amp Never reverse the power socket polarity WARNING If the machine is parked outside cover the control console with a strong plastic bag Pay attention NOT to aim water jet...

Page 70: ...atic suspension of the booms see section 11 2 Controls the lifting dark arrow and lowering white arrow of the 2nd boom Controls the direction of the head Press the M button to switch on the floating control that allows the flail head to follow the profile of the soil independently without requiring any adjustment by the operator Press one of the E buttons to return to the normal position Avoids th...

Page 71: ...actor The control valve is fitted with progressive electronic ON OFF controls for all functions The control circuit input voltage is 12V 40 Amp The control valve is fitted with ON OFF controls for all functions The control circuit input voltage is 12V 40 Amp Never reverse the power socket polarity WARNING If the machine is parked outside cover the control console with a strong plastic bag Pay atte...

Page 72: ...allows the flail head to follow the profile of the soil independently without requiring any adjustment by the operator Press one of the E buttons to return to the normal position Activates the floating control see E control DEAD MAN S CONTROL Required to run all controls EMERGENCY BUTTON If pressed the controls voltage is cut off Controls the lifting dark arrow and lowering white arrow of the firs...

Page 73: ...re the same as those required by the machine see the sticker on the gearbox If applied on a self propelled machine check the number of motor revolutions and the available oil flow necessary for the hydraulic motor of the shredding flail head Make sure that there are no people and or animals present within a range of 50 metres Grease all the parts of the machine Move the rotor control lever A to th...

Page 74: ...oises and or vibrations occur immediately uncouple the PTO CAUTION 5 Accelerate the tractor slowly and smoothly until optimum work speed is reached see Chapter 5 6 Use all the controls progressively in order to keep the machine running smoothly 7 Always run the machine at an advance speed that is equal to or slightly lower than optimum speed Do not allow the PTO to exceed the maximum allowed value...

Page 75: ...ractor rpm The lever A controls the rotation direction of the rotor Engage the lever G in order to enable control for lever A Lever G is a safety device that prevents the accidental inversion of rotation direction with the use of only one lever WARNING Before inverting rotation wait for the rotor to stop about 30 seconds in order to avoid breakage of the hydraulic motor WARNING Wait for a few seco...

Page 76: ...EVER stop or rapidly clutch the motor even if in the same rotational direction WARNING 6 2 4 Starting the cutter bar Keep the engine running at minimum Increase tractor rpm Bring the rotor control lever A into position P1 Positioning lever A in position P2 could damage the hydraulic system CAUTION ...

Page 77: ...fter a few seconds the rotor will stabilise its rotation speed and be ready to work 6 2 6 Starting up the cutter bars FULL ELECTRA version Turn the selector switch A to the position indicated in the figure to start up the cutter bars This manoeuvre has to be performed with the tractor PTO running at low rpm Then increase the rpm gradually up to the indicated operating level If you turn the selecto...

Page 78: ...any other operation apply the parking brake and switch off the engine Remove the ignition key from the dashboard and wait until all the moving parts have stopped WARNING In the operation of extending and closing the machine lift it slightly from the ground to avoid damage to the structure WARNING To avoid damages to the structure of the machine or the arms during changes of direction or when rever...

Page 79: ...hapter 5 The rotational direction of the rotor A Cutting grass B cutting bushes thorns and branches Lever 1 controls the rotation direction of the rotor after shifting lever 2 which must be activated to allow lever 1 to carry out the command Lever 2 prevents the accidental reversal of rotation direction with the use of only one lever WARNING Before reversing rotation wait for the rotor to stop abo...

Page 80: ...A version Prepare the machine for the work to be carried out and the type of material to be cut adjusting The cutting height see Chapter 5 The rotor s direction of rotation A Cutting grass B cutting bushes thorns and branches Before reversing rotation wait for the rotor to stop about 30 seconds in order to avoid breakage of the hydraulic motor WARNING ...

Page 81: ...bstacle The device is equipped with an accumulator that allows automatic repositioning of the arms in the work position To activate deactivate the device use the PSS pushbutton on the console COMFORT COMFORT PLUS EP TRONIC version the tap located under the accumulator CLASSIC version CAUTION The setting of the safety valve is regulated to guarantee arm safety whether the arm is reduced or extended...

Page 82: ...ound Work with extreme caution outside built up areas and stop work immediately if there are people and or animals within a radius of 100 metres DANGER Cut the hedge in a side and at its foot Points 1 and 2 In this way a lateral barrier is left that is sufficient to avoid detritus being expulsed through the flail head Move to the other side of the hedge with the tractor to carry out cutting Points...

Page 83: ...83 Rev 1 0 T380D T430D USE AND OPERATION 6 12 06 Lavoro su siepe 5 6 3 4 1 2 NO 7 ...

Page 84: ... machine to adjust to the rugged terrain without damaging the arm hydraulic rams CAUTION If the machine is equipped with an electric anti rollover device the control of the dual effect system is performed in automatic mode The automatic anti rollover kit improves the sensitivity of the end tool and makes it possible to work close to a vertical position and avoids the instability problems to the tr...

Page 85: ...rotor drive and wait till the rotor has completely stopped approx 30 sec 3 Turn off the tractor take the starting key out and apply the parking brake 4 If the ground is sloping insert wedges to block the tractor wheels 5 Wait for all the moving parts to stop completely before switching off the tractor or moving the tractor to another place machine not in operation ...

Page 86: ...with the selector switch A FIG 6 8 moving it to the 0 position and then wait until it has come to a complete standstill Approximately 30 seconds Close the booms and rest the flail head onto the ground Disengage the power takeoff Turn off the tractor remove the ignition key and pull the parking brake If the ground is sloping insert wedges to block the tractor wheels ...

Page 87: ...head with its flails facing the inside of the machine Raise the machine using the tractor rear lifting device When PTO is disengaged make sure that the cardan shaft does not exceed 30 inclination to avoid damage to the shaft CAUTION Check that the tractor hydraulic lifting levers are blocked to avoid the machine coming down during transport If the machine profile covers the tractor tail lights fit...

Page 88: ...1404 When flexible controls are fitted Close the hydraulic tap 1 turning it to POS A The tap is located above the distributor and its purpose is to lock the flail head in a pre set position when road transfer is required When re opening the machine open the tap turning it to POS B CAUTION ...

Page 89: ...its potential For specific repair or maintenance operations where it may be necessary to lift the machine from the ground or to tilt it always use proper tools lifters or hoists that are appropriate for this purpose see Chapter 4 Always use authorised dealerships and workshops For the replacement of machine parts use only genuine spare parts supplied by the Manufacturer or by authorised dealers Be...

Page 90: ...anufacturer recommends keeping the original document attached to the instruction manual and creating personal copies for every authorised technician to make a note of the interventions carried out on the machine 7 2 1 Every 8 working hours or daily Check that screws and nuts are tightened Check that the tools are not worn and are intact Check that the accident prevention protections are intact Gre...

Page 91: ...the transmission belts where fitted Check the oil level of the tank or gearbox Visually check the machine to identify the presence of any breakages or damage Check that the heat exchanger is clean and free from debris or leaves Check that the rotor bearings do not overheat during operation Intervention date Manager Intervention date Manager ...

Page 92: ...Every 200 working hours Check the rotor flails are not worn Check the balancing of the rotor Check the conditions of the oil filter cartridge outlet and inlet where fitted Check the correct adjustment of the controls Intervention date Manager Intervention date Manager ...

Page 93: ...n the gearbox Replace the oil filter cartridge outlet and inlet where fitted Check the seal of the oil filling cap if necessary replace Check that the support roller bearings are not worn if necessary replace Check that the rotor bearings are not worn if necessary replace Intervention date Manager Intervention date Manager ...

Page 94: ...YDROIL GF 68 ISO 11158 DIN 51524 litres gallons 60 15 82 TYPE CLASSIFICATION HYDROIL GF 68 ISO 11158 DIN 51524 litres gallons 60 15 82 OIL QUANTITY IN THE GEAR BOX TYPE CLASSIFICATION BLASIA 220 ISO VG 220 Kilograms Pounds 0 2 0 05 7 3 Oil table The following table lists the oils to be used for topping up the levels ...

Page 95: ...ditions perform lubrication operations more frequently than the every 8 hours usually adopted Replace or repair damaged or broken nozzles immediately If the nozzles will not take grease remove and clean them thoroughly Also clean the lubricant passageway Replace the nozzle if necessary In the event of long inactivity repeat these operations before using the machine again INCREASE THE FREQUENCY OF ...

Page 96: ...cked every 50 working hours or each month by checking the indicator 1 Pay attention not to exceed the recommended oil level during topping up and change of the oil in the gearbox to avoid spillages CAUTION NEVER DISPOSE OF USED OIL INTO THE ENVIRONMENT DELIVER IT TO THE APPROPRIATE COLLECTION CENTRES WARNING Replace the oil of gearbox every 500 hours CAUTION ...

Page 97: ...he studs 6 that fix the gearbox 3 to the frame 5 extract the gearbox 3 from the frame 6 unscrew the vent cap A from the upper side and the blind cap B on the right side of the gearbox 7 let the exhausted oil come out of the gearbox collecting it in appropriate containers and deliver it to the special oil collection centres the screw the blind cap B 8 top up using the vent hole A 9 position the gea...

Page 98: ...98 T380D T430D Rev 1 0 ROUTINE MAINTENANCE 7 4 07 Sostituzione olio moltiplicatore Decespugliatrice 1 2 3 3 5 4 3 6 A C B ...

Page 99: ... the firsts 20 hours and then every 200 work hours and every 6 months The oil level in the tank must be checked using the thermometer on the tank itself It must be checked when the machine has the arms closed and the level must be between the two marks that indicate the minimum and maximum level After 1000 hours of operation or in any case every 5 years change all the hydraulic oil letting it flow...

Page 100: ...remove the cartridge replace the cartridge replace the O ring close the filter cover The use of inadequate filters or the incorrect assembly of the same compromises the operation of the machine s hydraulic system After maintenance and repair operations have been concluded eliminate the spent filters in compliance with the anti pollution regulations in force WARNING Carry out more demanding operati...

Page 101: ...lean the heat exchanger if present every 8 working hours Use only compressed air at a maximum pressure of 2 Bar 29 PSI Keep a safe distance of around 10 cm 4 Clean both the front and rear sides of the heat exchanger Do not use water under pressure in order to avoid possible damage to the heat exchanger fins and obstruction of the passage of air WARNING ...

Page 102: ...uration and performance of the machine CAUTION Prior to changing a blown fuse switch off the machine Replace a fuse only after the cause of the fault has been eliminated Check the correct polarity and connection of the cables before connecting them to the tractor s battery Disconnect all the electrical connections of the machine s controls before performing any welding operation on the machine or ...

Page 103: ...ED blinks 4 times and stays off for 3s The general input valve is electrically damaged problem with the coil the connector or the wire The console does not provide any command Check that the emergency mushroom pushbutton is not pressed If the problem persists check that the LED on the electronic control unit is blinking normally If the LED is not blinking check that the fuse on the connecting cabl...

Page 104: ...re is no voltage coming out of the control unit the problem is located inside the control unit Contact an Authorised Ferri Assistance Centre 4 If there is no voltage check that the wiring is intact Check whether the command on the console is followed by a corresponding voltage on the connector of the coil of the solenoid valve of the same command If no voltage reaches it the problem is with the wi...

Page 105: ... the manoeuvre identify the solenoid valve that corresponds to this manoeuvre In order to identify the correspondence between the solenoid valves and the manoeuvres refer to the list below Unscrew the pawl of the solenoid valve Carry out this operation very carefully keeping your hand on the pawl It is not necessary to completely unscrew the pawl since the speed of the manoeuvre can be regulated b...

Page 106: ...106 T380D T430D Rev 1 0 ROUTINE MAINTENANCE 7 7 07 Diagnostica Impianto elettrico Fp A1 EVP P A2 A3 Fp T B1 Vmax B2 B3 EVA3 EVA2 EVA1 EVB3 EVB2 EVB1 ...

Page 107: ... slowly to allow the membrane or sack to adapt gradually to the variation in pressure Check the preloading pressure by means of a pressure gauge Increase the preloading pressure up to a value slightly higher than the desired value Unscrew the needle opening knob Turn off the tap on the cylinder Empty the flexible pipe by opening and closing the valve Wait a few minutes Screw down the needle openin...

Page 108: ... 12 14 1 4 14 16 3 8 25 28 1 2 45 60 5 8 55 70 3 4 90 110 1 120 140 1 1 4 170 190 1 1 2 200 245 Tightening torque table for the cylindrical screw thread GAS UNI ISO 228 1 83 BSPP CAUTION TAB 3 Screw thread type Tightening torque N m M12 x 1 5 20 M14 x 1 5 38 M16 x 1 5 45 M18 x 1 5 51 M20 x 1 5 58 M22 x 1 5 74 M24 x 1 5 74 M26 x 1 5 105 M30 x 2 135 M36 x 2 166 M45 x 2 290 M52 x 2 330 Tightening tor...

Page 109: ...109 Rev 1 0 T380D T430D ROUTINE MAINTENANCE 7 8 07 Serraggio viti T460 15 Nm 20 Nm 10 Nm 90 Nm 10 Nm 15 Nm 20 Nm ...

Page 110: ... 69 72 97 101 116 121 42 45 53 56 64 67 85 89 119 125 143 150 M14 22 2 0 1 5 55 59 68 74 82 89 110 118 154 166 185 199 68 74 84 92 101 111 135 148 190 208 228 250 M16 24 2 0 1 5 85 90 106 112 128 135 128 180 240 253 287 303 106 113 132 141 159 170 212 226 298 318 357 382 M18 27 2 5 2 0 118 124 147 155 176 186 235 248 330 349 397 419 145 155 182 194 218 233 290 310 402 436 490 523 M20 30 2 5 2 0 16...

Page 111: ...ions it is advised to refer to the values corresponding to the coefficient of 0 14 The couplings are to be considered orientative in that they can notably vary in measurement in relation to the type of joint rigid semi rigid elastic etc the material on which the screws are tightened the length of the screws the type of screwdriver employed for tightening impulse friction continuous torque etc the ...

Page 112: ...worn replace them Check the integrity of the accident prevention guards of the machine Replace and or repair any damaged guards Inspect all hydraulic hoses couplers and fittings Tighten any loose fittings Replace any hose that is damaged abraded or cut or if the fitting crimping is damaged Check that the original safety decals are intact legible and in their correct positions Immediately replace a...

Page 113: ...e operations Before carrying out any type of maintenance 1 Wait until all moving parts come to a complete stop 2 Lower the machine to ground level 3 Disconnect the power takeoff 4 Switch off the engine of the tractor or self propelled machine 5 Apply the parking brake 6 Take out the ignition key 7 Get off the tractor to check the extent of the problem 8 Wait for the oil and the hot surfaces to coo...

Page 114: ... parts When fastening be careful not to twist them and bear in mind their complete range of movement Do not spill any oil when replacing pipes Collect the oil in containers and deliver it to the special oil collection centres Check the state of wear of the hydraulic pipes every day Replace them in the case of abrasions or cracks WARNING Change the hydraulic pipes at least every 6 years WARNING Rem...

Page 115: ...to be carried out by specifically instructed personnel WARNING The flexible pipes refer to the hydraulic rams for moving the arms 1 Open the arms in order to lower the end tool onto the ground 2 Switch off the engine apply the parking brake and remove the ignition key from the dashboard 3 Make sure that there is no pressure inside the hydraulic system 4 If the pipe to be replaced is burst support ...

Page 116: ...TENANCE 08 Sostituzione dei perni 8 2 Pin replacement Carry out this operation by means of a lifting device or hoist to avoid parts that are not fixed from falling or causing a loss of balance When replacing parts clean and grease their housing ...

Page 117: ...damaged the parts or flails contact the specialised personnel of the FERRI Assistance Service or authorised dealers WARNING 9 1 1 General The following information regards common problems that occur in all the machines flail heads shredders flail hedge mowers etc and problems typical of specific types of machine PROBLEMS PROBABLE CAUSE REMEDIES Irregular cut Worn bent or broken flails Replace The ...

Page 118: ...moving parts unbalanced and correct the defect Worn bearings Replace Gearbox noise Lack of oil Fill to level Worn or damaged gears Repair or replace Worn or damaged bearings Repair or replace Premature flail wear Flails touch the ground or work on rocky soil Adjust height of cut Breakage of roller bearings Violent impact on the ground when the machine is lowered Lower it gently Dirty or little gre...

Page 119: ...two ends of the PTO shaft out of parallel alignment Check the coupling of the machine to the tractor and check the adjustments Flails blocked Stop the machine and free them Plant waste or foreign objects wrapped around the rotor shaft and or the cutting flails or encrustation visible on the cutting tools or supports Remove waste foreign objects or replace cutting tools in this case always replace ...

Page 120: ...t max pressure valve setting Have valve pressure setting checked at authorised Ferri workshops Leakage of oil from hydraulic ram Check the hydraulic ram oil seals and sealing in general and have repairs or replacements made at authorised Ferri workshops Advance speed excessive for the type of working being performed Reduce advanced speed Arm lower involuntarily Excessive oil leakage from the hydra...

Page 121: ...ydraulic system Check the condition of the oil in the tank and change if necessary Pump makes excessive noise Pump worn out or damaged Repair or replace the pump at authorised Ferri workshops Check the condition of the discharge filter and replace if necessary Wrong oil in the hydraulic system Check the condition of the oil in the tank and change if necessary Difficulty in sliding out the PTO shaf...

Page 122: ...c hoses Make sure that the discharge filter or delivery filter if present is not clogged If it is clogged replace it Check the rotor distributor flexible hose control cable Adjust the cable Mechanical transmission missing Check bevel gear pair box operation Repair or replace Leakage of oil from the pump Oil excided from the pump Check the condition of the joints seals and hoses especially for drai...

Page 123: ...il disposal centres Before scrapping the machine separate plastic or rubber parts electric and electronic material The materials that make up the machine and which must be disposed of in a differentiated manner are Steel Mineral oil Rubber Plastic Electrical system wires The parts consisting exclusively of plastic aluminium and steel can be recycled at appropriated differentiated collection centre...

Page 124: ...124 T380D T430D Rev 1 0 SCRAPPING AND DISPOSAL Page left intentionally blank 10 DEMOLIZIONE E SMALTIMENTO ...

Page 125: ...as been carried out by unqualified personnel The power limit of the machine has been exceeded Spare parts are used that are not original and at any rate not supplied or authorised by FERRI The instructions contained in this manual have not been followed CE Declaration of Conformity According to EC 98 37 CE Regulation that abrogate and includes 89 392 CEE 91 368 CEE 93 44 CEE 93 68 CEE The undersig...

Page 126: ...ore carrying out any type of maintenance 1 Wait until all moving parts come to a complete stop 2 Lower the machine to ground level 3 Disconnect the power takeoff 4 Switch off the engine of the tractor or self propelled machine 5 Apply the parking brake 6 Take out the ignition key 7 Get off the tractor to check the extent of the problem 8 Wait for the oil and the hot surfaces to cool down 9 Proceed...

Page 127: ...e elements might not graphically correspond to those actually fitted to the machine CAUTION The heat exchanger 1 is particularly useful when the machine undergoes long periods of demanding work or is exposed to hot climates When the hydraulic oil reaches a temperature of 50 C the thermostat trips and the 12V 25A electrofan powered by the tractor switches on ...

Page 128: ...le the kit are the following 1 Secure the heat exchanger support 2 to the frame using the nuts 3 2 Secure the heat exchanger 1 to the heat exchanger support 2 using the nuts 5 For the left version during assembly add an elbow of 90 in the lower outlet A of the heat exchanger 2 3 Remove the caps from the heat exchanger 1 and fit the thermostat 6 ...

Page 129: ...2 Scambiatore di calore aria olio T430 7 7 7 1 1 1 B B A D D F 4 For convenience purposes A and B are referred to as the ends of the hose 7 that are connected to the filter F and control valve D respectively Disconnect the hose 7 from the filter F ...

Page 130: ... 2 1 A C D D F 5 Couple the end A of the pipe 7 with the exchanger 1 lower side outlet 6 Couple the 90 elbow end of the hose 8 provided with the kit with the exchanger 1 upper side outlet end C 7 Couple the free end of the hose 8 with the filter F in the position in which the end A of the hose 7 was previously fastened ...

Page 131: ...AL UNITS 12 5 12 Scambiatore di calore aria olio T430 N E 13 1 2 8 Perform the electrical connections N and E as indicated in the picture Connect the cable provided 13 directly to the battery taking care NOT TO REVERSE THE POLARITY ...

Page 132: ...the possibility to follow the profile of the ground more easily To obtain boom suspension open the valve turning the lever 1 to position A To eliminate the boom suspension effect close the valve turning the lever 1 to position B For correct use of the hydro pneumatic suspension and to obtain an immediate movement return keep the 1st boom jack pressurised at all times Proceed as follows rest the fl...

Page 133: ...e oleopneumatica dei bracci T430 2 4 3 5 12 2 1 Assembly instructions Secure the accumulator support 2 to the frame into the provided hole using screws 3 and washers 4 Fit the pipe fittings to the accumulator 5 following the diagram illustrated in the figure ...

Page 134: ...ect Point A the hose 6 from the control valve Fit the elbow and T fitting 8 provided with the kit in the position that was previously taken by the hose 6 Point A Connect the hose 6 to the T fitting 8 point C Connect the hose 9 provided with the kit from the accumulator 4 Point B to the control valve on the T joint 8 Point D as shown in the figure ...

Page 135: ...without the boom falling into rest position This device improves the sensitivity of the tool 12 3 1 Assembly instructions Identify the control valve element A that controls the 1st boom easily recognisable since it has only one hose then fully unscrew the lock nut 1 of the cable pulling device and the four screws 2 that fasten the slider upper cover 3 Then tighten the cable adjuster until the cove...

Page 136: ...il it comes out of the control valve a certain oil amount will come out Fit the spring placed on the lower side of the slider then re fit it on the slider provided with the kit Insert the new slider in the control valve reconnect the control cable by means of the retainer 6 then re fit the lower 4 and upper cover 3 Adjust the stroke of the first boom control lever so that it does NOT move idle Uns...

Page 137: ...ided with the kit to Point C and make sure you observe the assembly sequence shown in the figure below Connect the end part of the hose 9 as shown in the figure Point B Install the components provided with the kit on the control valve Point D and make sure you observe the assembly sequence shown in the figure below Connect the hose 10 provided with the kit as shown in the figure Points D E ...

Page 138: ...NOTES ...

Page 139: ... FE ITALY Tel Phone 39 0532 866866 Fax 39 0532 866851 http www ferrisrl it e mail info ferrisrl it FERRI FRANCE Plaine de FONTGRAVE 81800 RABASTENS Tél 05 63 40 84 00 Fax 05 63 40 84 08 http www ferri france fr e mail contact ferri france fr ...

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