Fein KBM 50 Q Repair Instructions Download Page 9

Page: 9 / 79

KBM 50Q; JCM 200QX

All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation.

C-SC_CSSM

2013.02

9/79

Version 1.0

5. Lubricants and auxiliary substances required

Lubricants

Grease

0 40 106 0100 1

6 g

NILOS ring, sealing rings, shaft (spider), guide

Grease

0 40 118 0300 9

120 g

Gearbox

Summary of Contents for KBM 50 Q

Page 1: ...M 200QX All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 1 79 Version 1 0 Repair instructions ...

Page 2: ...n FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 2 79 Version 1 0 1 Models described 2 Technical data 3 Notes requirements 4 Tools required 5 Lubricants and auxiliary substances required 6 Disassembly 7 Assembly 8 Troubleshooting 9 Connection diagram Contents ...

Page 3: ...ial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 3 79 Version 1 0 These instructions describe how to repair the following models Model Order no KBM 50 Q 7 27 04 100 23 0 JCM 200QX 7 27 04 512 36 0 1 Models described ...

Page 4: ... data The complete technical data can be found in the operating instructions for the model Test data Up to date test data for all models can be found on the FEIN Extranet Customer Service Repair Guides Lubricants The lubricants and container sizes available from FEIN can be found on the FEIN Extranet Customer Service Repair Guides Lists of spare parts Lists of spare parts and exploded views are av...

Page 5: ...aining Only use original FEIN spare parts Requirements Please note that power tools may only be repaired maintained and checked by a trained electrician as improper repair can result in serious risks to the user The provisions set out in DIN VDE 0701 0702 should be observed after repairs The relevant accident prevention regulations of the employers liability insurance associations are to be observ...

Page 6: ...ross screwdriver Slotted screwdriver Socket wrenches sizes 2 5 3 4 5 Arbor press Plastic hammer Punch Rubber hammer Circlip pliers for inner and outer rings Inner bearing puller 6 10 mm Inner bearing puller 12 16 mm Inner bearing puller 18 22 mm Drift key 6 33 05 003 00 3 Press on fixture 6 41 01 019 00 8 Drawing off socket cap 6 41 04 150 00 8 Chuck cone 19 mm 26 mm 6 41 07 019 00 7 6 41 07 026 0...

Page 7: ...andard tool Sleeve Outer diameter Inner diameter 65 mm 55 mm Outer diameter Inner diameter 55 mm 40 mm Outer diameter Inner diameter 35 mm 25 mm Outer diameter Inner diameter 28 mm 21 mm Outer diameter Inner diameter 21 mm 10 mm Outer diameter Inner diameter 25 mm 15 mm Outer diameter Inner diameter 30 mm 15 mm Outer diameter Inner diameter 30 mm 26 mm NOTE You can only order special tools with an...

Page 8: ...tains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 8 79 Version 1 0 4 Tools required Standard tool Sleeve Outer diameter Inner diameter 53 mm 45 mm Ball bearing support 19 mm 26 mm Base Height Width 22 mm 20 mm NOTE You can only order special tools with an order number from FEIN ...

Page 9: ...ts registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 9 79 Version 1 0 5 Lubricants and auxiliary substances required Lubricants Grease 0 40 106 0100 1 6 g NILOS ring sealing rings shaft spider guide Grease 0 40 118 0300 9 120 g Gearbox ...

Page 10: ...served by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 10 79 Version 1 0 1 Remove container 1 6 Disassembly Disassembling container 1 ...

Page 11: ...strial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 11 79 Version 1 0 1 Loosen two screws 1 and take off cover 2 2 Remove switch insert 3 6 Disassembly Disassembling switch insert of drill unit 3 2 Tool Torx T20 1 ...

Page 12: ...etains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 12 79 Version 1 0 1 Loosen two screws 1 and remove housing half 2 2 Unlock plug 3 and pull off ribbon cable 4 3 Pull off plug 5 4 Remove electronics PCB 6 6 Disassembly Disassembling PCB of drill unit 1 2 Tool Torx T20 5 6 4 3 ...

Page 13: ...al such as copying and circulation C SC_CSSM 2013 02 13 79 Version 1 0 6 Disassembly Disassembling PCB of drill unit 1 2 Tool Two screwdrivers 1 Remove second housing half 1 2 Disconnect and remove all cables which are connected on the PCB 2 3 Use two screwdrivers to remove the electronics PCB 2 4 Pull cable shoes off brush holders ...

Page 14: ...headed screw 1 and loosen drill unit with the two levers 2 CAUTION Risk of injury and damage to the tool Once the levers have been loosened the drill unit has nothing to stop it from falling out This may result in hand injuries and damage to the tool Hold drill unit firmly when loosening levers 2 Slide up drill unit 3 and remove 3 Remove pressure piece 4 6 Disassembly Disassembling drill unit 3 4 ...

Page 15: ...ins all rights of disposal such as copying and circulation C SC_CSSM 2013 02 15 79 Version 1 0 1 Loosen the four socket head screws 2 Disconnect gearbox housing from motor housing with intermediate bearing 6 Disassembly Disconnecting gearbox housing from motor housing Tool Size 5 socket wrench Plastic hammer ...

Page 16: ...osal such as copying and circulation C SC_CSSM 2013 02 16 79 Version 1 0 1 Remove seal 1 2 Pull off spur gear shaft 2 by hand 3 turn the switch pushbutton 3 in position two 4 Pull off second gear wheel 4 by hand 5 Remove circlip 5 6 Remove rotary switch 6 6 Disassembly Disassembling gearbox housing Tool Circlip pliers 1 2 4 6 5 3 ...

Page 17: ...industrial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 17 79 Version 1 0 1 Loosen circlip 1 and remove gear wheel 2 2 Remove feather key 3 6 Disassembly Disassembling gearbox housing Tool Circlip pliers 2 1 3 ...

Page 18: ...and circulation C SC_CSSM 2013 02 18 79 Version 1 0 CAUTION Risk of injury due to tensioned spiral spring When loosening circlip hold cover with hand 1 Remove circlip 1 2 Remove cover 2 3 Remove spring 3 4 Remove inner and outer sleeves 4 and 5 5 The two pins 6 6 Disassembly Disassembling Weldon mounting shaft accessory Tool Circlip pliers 1 3 5 4 2 6 ...

Page 19: ...as copying and circulation C SC_CSSM 2013 02 19 79 Version 1 0 CAUTION Risk of injury due to tensioned spiral spring When loosening circlip hold cover with hand 1 Remove circlip 1 2 Remove disc 2 3 Remove sleeve 3 and spiral spring 4 4 Remove circlip 5 6 Disassembly Disassembling Weldon mounting shaft accessory Tool Circlip pliers 2 1 4 3 5 ...

Page 20: ...hts registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 20 79 Version 1 0 1 Press shaft 1 out of gearbox housing 6 Disassembly Disassembling Weldon mounting shaft accessory Tool Circlip pliers Arbor press Sleeve outer 65 mm inner 55 mm 1 ...

Page 21: ...gistration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 21 79 Version 1 0 1 Remove circlip 1 2 Press grooved ball bearing 2 off shaft 6 Disassembly Disassembling Weldon mounting shaft accessory Tool Circlip pliers Sleeve outer 55 mm inner 40 mm 2 1 ...

Page 22: ... such as copying and circulation C SC_CSSM 2013 02 22 79 Version 1 0 CAUTION Risk of injury due to tensioned spiral spring When loosening circlip hold cover with hand 1 Remove circlip 1 2 Remove cover 2 3 Remove spring 3 4 Remove inner and outer sleeves 4 and 5 6 Disassembly Disassembling gearbox housing Tool Circlip pliers 1 3 5 4 2 ...

Page 23: ...f disposal such as copying and circulation C SC_CSSM 2013 02 23 79 Version 1 0 CAUTION Risk of injury due to tensioned spiral spring When loosening circlip hold cover with hand 1 Remove circlip 1 2 Remove disc 2 3 Remove sleeve 3 and spiral spring 4 6 Disassembly Disassembling quick release chuck Tool Circlip pliers 2 1 4 3 ...

Page 24: ...FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 24 79 Version 1 0 1 Remove four balls 1 2 Remove circlip 2 3 Press shaft 3 out of gearbox housing 6 Disassembly Disassembling quick release chuck Tool Circlip pliers Arbor press Sleeve outer 65 mm inner 55 mm 2 3 1 ...

Page 25: ...ial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 25 79 Version 1 0 1 Remove circlip 1 2 Press grooved ball bearing 2 off shaft 6 Disassembly Disassembling shaft Tool Circlip pliers Sleeve outer 55 mm inner 40 mm 2 1 ...

Page 26: ...n FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 26 79 Version 1 0 1 Remove grooved ball bearings 1 2 Remove the two sealing rings 2 with hook 6 Disassembly Disassembling gearbox housing Tool Inner bearing puller 6 10 mm Inner bearing puller 12 16 mm Hook 1 2 ...

Page 27: ...ights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 27 79 Version 1 0 1 Remove circlip 1 2 Remove gear wheel 2 3 Remove second gear wheel 3 and feather key 4 6 Disassembly Disassembling gearbox housing Tool Circlip pliers 4 3 1 2 ...

Page 28: ...of industrial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 28 79 Version 1 0 1 Press gear wheel 1 off shaft 2 6 Disassembly Disassembling gearbox housing Tool Arbor press Sleeve outer 35 mm inner 25 mm 1 2 ...

Page 29: ...g and circulation C SC_CSSM 2013 02 29 79 Version 1 0 1 Remove cover 1 and take out spring 2 2 Pull out carbon brushes 3 with hook Only pull carbon brush out to point where it no longer scrapes the armature 3 Loosen four screws 4 4 Take off intermediate bearing 5 5 Remove armature 6 6 Disassembly Disassembling motor Tool Torx T15 Hook 6 1 2 3 4 4 5 ...

Page 30: ...f industrial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 30 79 Version 1 0 1 Remove bearings 1 6 Disassembly Disassembling gearbox housing Tool Inner bearing puller 6 10 mm Inner bearing puller 12 16 mm 1 1 ...

Page 31: ...f disposal such as copying and circulation C SC_CSSM 2013 02 31 79 Version 1 0 1 Unscrew two screws 1 and take off air guide ring 2 2 On both sides loosen screw 3 and take off carbon brush holder 3 Remove supply cable 4 to stator 4 Remove stator 6 Disassembly Disassembling stator Tool Torx T15 Torx T20 Plastic hammer 2 1 3 4 ...

Page 32: ...ing and circulation C SC_CSSM 2013 02 32 79 Version 1 0 6 Disassembly Tool 2 x screwdriver Drawing off socket cap Chuck cone 19 mm 26 mm Disassembling armature 1 Pull off insulating sleeve and magnet ring 1 2 Pull off grooved ball bearing 2 3 Remove sealing ring 3 4 Remove NILOS ring 4 5 Pull off grooved ball bearing 5 6 Remove plate 6 2 6 5 3 4 1 ...

Page 33: ...al such as copying and circulation C SC_CSSM 2013 02 33 79 Version 1 0 6 Disassembly 1 Loosen the four socket head screws 1 and take off cover 2 2 Disconnect all connecting cables mains and magnet cables To loosen the plugs press down clip 3 and hold 3 Remove earthing conductors 4 Tool Torx T20 Disassembling the electronics 2 1 4 3 ...

Page 34: ...ion C SC_CSSM 2013 02 34 79 Version 1 0 6 Disassembly 1 Loosen screw 1 and remove cover 2 2 Loosen screw 3 and remove strain relief 4 3 Remove supply cable 5 4 Loosen four screws 6 and remove PCBs 7 and 8 Just one PCB 8 is fitted in the 110 V 120 V variant of the tool Tool Torx T15 Disassembling the electronics 3 4 6 7 8 8 230 V variant 110 V 120 V variant 5 2 1 ...

Page 35: ...dustrial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 35 79 Version 1 0 6 Disassembly 1 Pull protective hose 1 up and out 2 Remove sealing ring 2 Tool Torx T15 Cross screwdriver Disassembling protective hose 2 1 ...

Page 36: ...y in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 36 79 Version 1 0 1 Unscrew the four socket head screws 1 6 Disassembly Disassembling magnetic foot Tool Size 5 socket wrench 1 ...

Page 37: ...IN retains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 37 79 Version 1 0 1 Move guide up to stop with help of spider 2 Unscrew socket head screw 1 until spider can be turned one more revolution 3 Remove guide 2 6 Disassembly Disassembling guide Tool Size 4 socket wrench 2 1 ...

Page 38: ...ights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 38 79 Version 1 0 1 Unscrew socket head screws 1 2 Remove gear rack 2 3 Unscrew flat headed screw 3 6 Disassembly 2 Disassembling guide 1 Tool Size 4 socket wrench Screwdriver 3 ...

Page 39: ...ts of disposal such as copying and circulation C SC_CSSM 2013 02 39 79 Version 1 0 1 Unscrew screw 1 and remove together with spider 2 Loosen screw 2 and remove leaf spring 3 3 Unscrew handles 4 from connecting piece 4 Remove scale 5 6 Disassembly Disassembling spider 4 5 1 2 3 Tool Cross screwdriver Size 5 socket wrench ...

Page 40: ...stration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 40 79 Version 1 0 1 Remove circlip 1 2 Slide out shaft 2 3 Remove spring washer 3 4 Remove two bushes 4 6 Disassembly 3 Disassembling spider 2 1 Tool Circlip pliers Inner bearing puller 18 22 mm 4 ...

Page 41: ...etains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 41 79 Version 1 0 1 Unscrew six socket head screws 1 on each of the guide rails 2 Remove pressure piece and guide rails 3 Unscrew the six thread bolts 2 6 Disassembly 1 1 Disassembling guide rails Tool Size 2 5 socket wrench 2 ...

Page 42: ...Q JCM 200QX All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 42 79 Version 1 0 7 Assembly ...

Page 43: ...tains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 43 79 Version 1 0 1 Slide pressure piece 1 behind guide rail 2 Secure each guide rail with six socket head screws 2 Tighten socket head screws to torque of 2 0 Nm 7 Assembly 2 2 Assembling guide rails Tool Size 3 socket wrench 1 ...

Page 44: ...ng and circulation C SC_CSSM 2013 02 44 79 Version 1 0 1 Press in both plastic bushes 1 2 Slide spring washer 2 over shaft 3 3 Coat shaft 3 with thin layer of grease and slide through bushes 4 Secure shaft on opposite side with a circlip 4 7 Assembly 2 Assembling spider 3 4 Tool Sleeve outer 30 mm inner 26 mm Circlip pliers Grease 0 40 106 0100 1 1 ...

Page 45: ...all rights of disposal such as copying and circulation C SC_CSSM 2013 02 45 79 Version 1 0 1 Screw handles 1 on to connecting piece 2 Slide scale 2 on to connecting piece 3 Screw down spider 3 with screw 4 Spider can be assembled on the left or right 7 Assembly 3 4 Assembling spider 1 2 Tool Size 5 socket wrench ...

Page 46: ...rculation C SC_CSSM 2013 02 46 79 Version 1 0 1 Fit gear rack 1 on guide 2 2 Support screw 3 with circlip so that gear rack runs over shaft s gear wheel 3 Screw down screw 4 with circlip Tighten screw to torque of 3 Nm 4 Screw on flat headed screw 5 Tighten screw to torque of 1 2 Nm 7 Assembly 1 2 Assembling guide 3 Tool Size 4 socket wrench Screwdriver 5 4 ...

Page 47: ... 2013 02 47 79 Version 1 0 1 Screw leaf spring 1 to housing 2 Apply thin layer of grease to guide 2 and thread in to guide strips 3 3 Turn spider to move guide down a little 4 Tighten socket head screw 4 again Tighten screw to torque of 3 Nm Socket head screw serves as stop 7 Assembly Assembling guide Tool Cross screwdriver Size 4 socket wrench Grease 0 40 106 0100 1 1 2 3 4 ...

Page 48: ...trial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 48 79 Version 1 0 1 Install the six set screws 1 The guide is adjusted after the drill motor is assembled 7 Assembly Assembling guide Tool Size 2 5 socket wrench 1 ...

Page 49: ...istration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 49 79 Version 1 0 2 Screw magnetic foot down to housing with four socket head screws 1 Tighten socket head screws to torque of 8 Nm 7 Assembly Assembling magnetic foot Tool Size 5 socket wrench 1 ...

Page 50: ...M 2013 02 50 79 Version 1 0 7 Assembly 1 Insert sealing ring 1 For better assembly coat sealing ring with thin layer of grease 2 Install protective hose 2 3 Secure the two PCBs 4 and 5 with four screws 3 Just one PCB 6 is fitted in the 110 V 120 V variant of the tool Tool Torx T15 Grease 0 40 106 0100 1 Assembling the electronics 3 4 5 1 6 230 V variant 110 V 120 V variant 2 ...

Page 51: ...l such as copying and circulation C SC_CSSM 2013 02 51 79 Version 1 0 7 Assembly 1 Insert cover half 1 in housing 2 Install feed cable and fit strain relief 2 Tighten screw to torque of 0 9 Nm 3 Attach cover 3 and secure with screw 4 Tighten screw to torque of 0 9 Nm Tool Torx T15 Cross screwdriver Assembling the electronics 1 2 4 3 ...

Page 52: ...C_CSSM 2013 02 52 79 Version 1 0 7 Assembly 1 Wire all connecting cables in accordance with connection diagram When installing the electronics ensure that the protective hose lies in the recess as shown 2 Connect earthing conductors 1 2 as shown Comply with order shown when connecting earthing conductor see photo on right Tool Torx T15 Assembling the electronics 1 2 1 2 ...

Page 53: ... registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 53 79 Version 1 0 7 Assembly 1 Attach second cover half 1 2 Use the four socket head screws 2 to screw down the first and second cover halves Tool Torx T20 Assembling the electronics 1 2 ...

Page 54: ...in shaft 1 2 Slide gear wheel 3 on to shaft 1 3 Slide second gear wheel 4 on to shaft and secure with a circlip 5 4 Press gear wheel 7 on to shaft 6 Repeatedly pressing gear wheel on and off reduces the force which can be transferred at the press connection Do not press gear wheel on and off more than 2 3 times 7 Assembly Assembling gearbox housing Tool Circlip pliers Arbor press Sleeve outer 25 m...

Page 55: ...n FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 55 79 Version 1 0 1 Press grooved ball bearing 1 on to shaft 2 Slide circlip 2 on to shaft 7 Assembly Assembling Weldon mounting shaft accessory Tool Circlip pliers Arbor press Sleeve outer 55 mm inner 32 mm 1 2 ...

Page 56: ...tip when the grooved ball bearings are pressed in 2 Apply thin layer of grease to the two sealing rings 2 and insert Do not assemble sealing rings with a sharp tool as this could damage them 3 Press shaft and grooved ball bearings in to housing 3 7 Assembly Assembling Weldon mounting shaft in gearbox housing accessory Tool Circlip pliers Arbor press Sleeve outer 21 mm inner 10 mm Sleeve outer 28 m...

Page 57: ...C_CSSM 2013 02 57 79 Version 1 0 1 Secure shaft with a circlip 1 2 Insert spiral spring 2 and sleeve 3 in shaft 3 Press down spiral spring with disc 4 4 Secure disc 4 with circlip 5 5 Insert two pins 6 6 Insert outer and inner sleeves 7 and 8 7 Insert spiral spring 9 7 Assembly Assembling Weldon mounting shaft in gearbox housing accessory Tool Circlip pliers 3 5 4 2 1 6 ...

Page 58: ...N retains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 58 79 Version 1 0 1 Insert outer and inner sleeves 1 and 2 2 Insert spiral spring 3 3 Attach cover 4 and fit circlip 5 7 Assembly Assembling Weldon mounting shaft in gearbox housing accessory Tool Circlip pliers 2 3 1 4 5 ...

Page 59: ...ion FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 59 79 Version 1 0 1 Insert feather key 1 in shaft 2 Press gear wheel 2 on to shaft and secure with circlip 3 7 Assembly Assembling Weldon mounting shaft in gearbox housing accessory Tool Circlip pliers 2 1 3 ...

Page 60: ...istration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 60 79 Version 1 0 1 Press grooved ball bearing 1 on to shaft 2 Slide circlip 2 on to shaft 7 Assembly Assembling gearbox housing Tool Circlip pliers Arbor press Sleeve outer 55 mm inner 32 mm 1 2 ...

Page 61: ... tip when the grooved ball bearings are pressed in 2 Apply thin layer of grease to the two sealing rings 2 and insert Do not assemble sealing rings with a sharp tool as this could damage them 3 Press shaft and grooved ball bearings in to housing 3 4 Secure shaft with a circlip 4 7 Assembly Assembling gearbox housing Tool Circlip pliers Arbor press Sleeve outer 21 mm inner 10 mm Sleeve outer 28 mm ...

Page 62: ...as copying and circulation C SC_CSSM 2013 02 62 79 Version 1 0 1 Insert spiral spring 1 and sleeve 2 in shaft 2 Press down spiral spring with disc 3 3 Secure disc 3 with circlip 4 4 Insert four balls 5 5 Insert outer and inner sleeves 6 and 7 6 Insert spiral spring 8 7 Assembly Assembling gearbox housing Tool Circlip pliers 2 4 6 7 3 8 5 1 ...

Page 63: ...ts of disposal such as copying and circulation C SC_CSSM 2013 02 63 79 Version 1 0 1 Place cover 1 on spiral spring and press down 2 Secure cover 1 with circlip 2 3 Insert feather key 3 in shaft 4 Press gear wheel 4 on to shaft and secure with circlip 5 7 Assembly Assembling gearbox housing Tool Circlip pliers 4 3 5 1 2 ...

Page 64: ...of grease to switch pushbutton 1 insert in gearbox housing and secure with circlip 2 2 Insert first shaft with gear wheel 3 Insert gear wheel such that dowel pin of switch pushbutton sits in gear wheel s guide 3 Insert spur gear shaft 4 4 Insert seal 5 in the correct position The seal is inserted such that it is fixed by the dowels 7 Assembly Assembling gearbox housing Tool Circlip pliers Grease 0...

Page 65: ...013 02 65 79 Version 1 0 7 Assembly Tool Arbor press Pressing fixture Ball bearing support D 26 Ball bearing support D 19 Assembling armature 1 2 3 6 7 3 1 Fit end plate 1 2 Press on grooved ball bearing 2 3 Press on sealing ring 3 and attach NILOS ring 4 4 Press on grooved ball bearing 5 5 Press in insulating sleeve 6 until stop is reached 6 Press on magnet ring 7 by hand 2 5 ...

Page 66: ... motor housing Insert stator such that the two connecting cables 2 are on the right as shown Press stator in to motor housing until stop is reached 2 Lead stator s connecting cables on the right upwards when looking at type plate 3 Thread blue connecting cable in to recess 2 4 Use screw 3 to fit one brush holder 4 on each side 5 Insert air guide ring 5 and screw down 7 Assembly Assembling stator T...

Page 67: ... as copying and circulation C SC_CSSM 2013 02 67 79 Version 1 0 1 Insert armature 1 Insert armature such that the connection plate is fitted as shown Ensure that carbon brushes are pulled to the rear 2 Insert carbon brushes 2 and fit springs on both sides 3 Insert cover 3 and screw down 7 Assembly Assembling field coil Tool Torx T20 1 3 2 ...

Page 68: ...Version 1 0 1 Press grooved ball bearings 1 in to intermediate bearing 2 2 Fit intermediate bearing on motor housing 3 Use four screws 3 and sealing rings to screw intermediate bearing down on motor housing Sealing rings must be replaced during each assembly 7 Assembly Assembling motor housing Tool Torx T20 Arbor press Sleeve outer 30 mm inner 15 mm Sleeve outer 21 mm inner 10 mm 2 3 3 1 1 ...

Page 69: ... C SC_CSSM 2013 02 69 79 Version 1 0 1 Fill gearbox housing with 120g of grease 2 Assemble motor housing with intermediate bearing 1 on gearbox housing 2 3 Use socket head screws to connect two assemblies together Tighten socket head screws to torque of 7 5 Nm 7 Assembly Assembling gearbox housing on motor housing 1 2 Tool Grease 0 40 118 0300 9 Size 5 socket wrench ...

Page 70: ...trial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 70 79 Version 1 0 1 Insert pressure piece 1 2 Slide drill unit 2 on to guide rails 3 3 Use two levers 4 to fix drill unit 7 Assembly Assembling drill unit 2 4 1 3 ...

Page 71: ... of industrial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 71 79 Version 1 0 1 Screw down flat headed screw 1 Tighten screw to torque of 1 2 Nm 7 Assembly Assembling drill unit 1 Tool Slotted screwdriver ...

Page 72: ...rculation C SC_CSSM 2013 02 72 79 Version 1 0 1 Insert electronics PCB 1 in correct position 2 Press connecting cables in to the intended holders 2 3 Connect connecting cables 3 to carbon brush holders For correct connection of connecting cables see connection diagram 4 Install connecting cables correctly 4 7 Assembly Assembling PCB of drill unit 1 2 4 2 3 ...

Page 73: ...ains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 73 79 Version 1 0 1 Connect connecting cables 1 2 Attach first housing half 2 3 Position protective hose 3 and install connecting cables 4 and 5 as shown 4 Position ribbon cable 6 7 Assembly Assembling PCB of drill unit 4 5 3 2 1 6 ...

Page 74: ...SSM 2013 02 74 79 Version 1 0 1 Ensure that end of yellow mark 1 is in correct position on mark 2 2 Connect plug 3 to electronics PCB 3 Slide ribbon cable 4 in to connection 5 and seal connection 4 Attach second housing half 6 5 Screw the two housing halves together 7 6 Place electronics PCB 8 on housing 7 Assembly Assembling PCB of drill unit 6 8 Tool Torx T20 1 5 4 3 7 2 ...

Page 75: ...registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 75 79 Version 1 0 1 Place switch insert 1 on electronics PCB 2 Place cover 2 on housing and switch insert and screw down 7 Assembly Assembling switch insert of drill unit 1 2 Tool Torx T20 ...

Page 76: ...h as copying and circulation C SC_CSSM 2013 02 76 79 Version 1 0 1 Use six stud bolts 2 to set zero backlash on the guide To check the drill unit move it up and down with the spider At the places where the drill unit moves too fast or too slowly screw the stud bolts in or out 7 Assembly Assembling drill unit Tool Size 2 5 socket wrench 2 ...

Page 77: ...reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 77 79 Version 1 0 1 Assemble container 1 7 Assembly Assembling container 1 ...

Page 78: ... by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 78 79 Version 1 0 8 Troubleshooting See separate file on Extranet or retail partner portal ...

Page 79: ...rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation C SC_CSSM 2013 02 79 79 Version 1 0 9 Connection diagram Only for 230V variant ...

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