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BOP 6 (A); BOP 10 (A); BOP 10-2 (A); BOP 13-2 (A) 

 

6.  Removal 

 

C-SC_CSSM 

Version 1.0 

2017-10-12 

All rights reserved by FEIN, especially in case of property rights applications.  
FEIN retains all rights of disposal, such as copying and circulation

Page 

24

 of 

65

 

 

Removing the gearbox housing [applies to: BOP 13-2 (A)] 

 

 

 

 

1.  Remove the circlip (1). 

2.  Remove the three draw keys (2). 

3.  Remove the disc (3). 

4.  Remove the two gear wheels (4). 

Tools: 

-  Circlip pliers 

 

 

 

Summary of Contents for BOP 6

Page 1: ...A BOP 13 2 A Repair instructions C SC_CSSM Version 1 0 2017 10 12 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and...

Page 2: ...ecially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 2 of 65 1 Models described 2 Technical data 3 Notes and requirements 4 Tools re...

Page 3: ...ved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 3 of 65 These repair instructions describe how to repair the fol...

Page 4: ...of 65 Technical data All the technical data can be found in the operating instructions for the model Test data Up to date test data for all models can be found on the FEIN Extranet Customer Service R...

Page 5: ...and electrical training Only use original FEIN spare parts Provisions Please note that power tools may only be repaired maintained and checked by a trained electrician as improper repair can result in...

Page 6: ...h 4 mm 17 mm Drawing off socket cap 6 41 04 150 00 8 Socket head wrench 10 mm Chuck cone 15 mm diameter 6 41 07 015 00 1 Arbor press Chuck cone 19 mm diameter 6 41 07 019 00 7 Punch 7 mm diameter Asse...

Page 7: ...circulation Page 7 of 65 Standard tools Sleeve 30 mm inner diameter 40 mm inner diameter 12 mm inner diameter 30 mm inner diameter 20 mm inner diameter 28 mm inner diameter 55 mm inner diameter 65 mm...

Page 8: ...2017 10 12 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 8 of 65 Lubricants BOP 6 A Grease 0 4...

Page 9: ...ations FEIN retains all rights of disposal such as copying and circulation Page 9 of 65 Removing the gearbox housing 1 Insert the socket head wrench into the quick action chuck 2 Turn the quick action...

Page 10: ...ty rights applications FEIN retains all rights of disposal such as copying and circulation Page 10 of 65 Removing the gearbox housing applies to BOP 6 A 1 Pull off the grooved ball bearing 1 2 Remove...

Page 11: ...roperty rights applications FEIN retains all rights of disposal such as copying and circulation Page 11 of 65 Removing the gearbox housing applies to BOP 6 A 1 Remove the clutch ring 1 2 Remove the si...

Page 12: ...in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 12 of 65 Removing the gearbox housing applies to BOP 6 A 1 Remove the circlip 1 2 Press...

Page 13: ...f property rights applications FEIN retains all rights of disposal such as copying and circulation Page 13 of 65 Removing the gearbox housing applies to BOP 10 A 1 Pull off the grooved ball bearing 1...

Page 14: ...se of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 14 of 65 Removing the gearbox housing applies to BOP 10 A 1 Remove the gear wheel 1 2 Remove...

Page 15: ...case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 15 of 65 Removing the gearbox housing applies to BOP 10 A 1 Press out the shaft 1 2 Remov...

Page 16: ...n case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 16 of 65 Removing the gearbox housing applies to BOP 10 A 1 Press down on the grooved ba...

Page 17: ...2 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 17 of 65 Removing the gearbox housing applies...

Page 18: ...al such as copying and circulation Page 18 of 65 Removing the gearbox housing applies to BOP 13 2 A 1 Remove the plate 1 2 Remove the switch pushbutton 2 NOTE The two leaf springs 5 are tensioned and...

Page 19: ...property rights applications FEIN retains all rights of disposal such as copying and circulation Page 19 of 65 Removing the gearbox housing applies to BOP 13 2 A 1 Pull off the ball bearing 1 2 Remov...

Page 20: ...in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 20 of 65 Removing the gearbox housing applies to BOP 13 2 A 1 Remove the clutch ring 1...

Page 21: ...FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 21 of 65 Removing the gearbox housing applies to BOP 13 2 A 1 Press ou...

Page 22: ...case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 22 of 65 Removing the gearbox housing applies to BOP 13 2 A 1 Remove the circlip 1 2 Pres...

Page 23: ...ty rights applications FEIN retains all rights of disposal such as copying and circulation Page 23 of 65 Removing the gearbox housing applies to BOP 13 2 A 1 Pull off the grooved ball bearing 1 2 Pres...

Page 24: ...cially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 24 of 65 Removing the gearbox housing applies to BOP 13 2 A 1 Remove the circlip...

Page 25: ...ersion 1 0 2017 10 12 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 25 of 65 Removing the gear...

Page 26: ...case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 26 of 65 Removing the handle half shell 1 Unscrew the three screws 1 2 Unscrew the counter...

Page 27: ...roperty rights applications FEIN retains all rights of disposal such as copying and circulation Page 27 of 65 Removing the cable with plug 1 Unscrew the screw 1 2 Remove the cable clamping piece 2 3 R...

Page 28: ...s reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 28 of 65 Removing the speed setting switch 1 Remove the c...

Page 29: ...ved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 29 of 65 Removing the speed setting switch 1 Disconnect all cabl...

Page 30: ...disposal such as copying and circulation Page 30 of 65 Removing the carbon brushes and carbon brush holders 1 Remove the two cables 1 2 Lift the spring 2 to one side on both sides 3 Disconnect the co...

Page 31: ...1 0 2017 10 12 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 31 of 65 Removing the motor housi...

Page 32: ...hts of disposal such as copying and circulation Page 32 of 65 Removing the armature 1 Press out the armature 1 2 Pull off the grooved ball bearing 2 3 Pull off the grooved ball bearing 3 4 Remove the...

Page 33: ...case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 33 of 65 Removing the motor housing 1 Remove the air guide ring 1 2 Unscrew the two screw...

Page 34: ...ons FEIN retains all rights of disposal such as copying and circulation Page 34 of 65 Fitting the armature 1 Press on the grooved ball bearing 1 2 Press on the grooved ball bearing 2 3 Press in the ar...

Page 35: ...s all rights of disposal such as copying and circulation Page 35 of 65 Fitting the motor housing 1 Put the carbon bush holder 1 in place and use the screw 2 to fasten it 0 6 Nm 0 1 Nm 2 Connect the ca...

Page 36: ...ghts applications FEIN retains all rights of disposal such as copying and circulation Page 36 of 65 Fitting the motor housing 1 Remove the cables 1 from the stator 2 Use the two screws 2 to fasten the...

Page 37: ...EIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 37 of 65 Fitting the carbon brush on both sides 1 Insert the carbon brus...

Page 38: ...tions FEIN retains all rights of disposal such as copying and circulation Page 38 of 65 Fitting the electronics 1 Connect the long radio shielding cables 1 to the brush holders See Connection diagram...

Page 39: ...applications FEIN retains all rights of disposal such as copying and circulation Page 39 of 65 Fitting the electronics 1 Slide the cable grommet 1 onto the cable 2 2 Connect the cable and the capacito...

Page 40: ...opying and circulation Page 40 of 65 Fitting the switch 1 Connect the two black connection cables 1 from the stator to the speed setting switch 2 Connect all cables to the toggle switch 2 Start with t...

Page 41: ...nic components in place in the housing half as shown in the first photograph 2 Route all the cables as shown in the first photograph 3 Fit the cable clamping piece 1 and use the screw 2 to screw it in...

Page 42: ...IN retains all rights of disposal such as copying and circulation Page 42 of 65 Fitting the gearbox housing applies to BOP 6 A 1 Press on the grooved ball bearing 1 2 Fit the circlip 2 Replace the cir...

Page 43: ...especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 43 of 65 Fitting the gearbox housing applies to BOP 6 A 1 Press in the shaf...

Page 44: ...s reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 44 of 65 Fitting the gearbox housing applies to BOP 6 A 1...

Page 45: ...as copying and circulation Page 45 of 65 Fitting the gearbox housing applies to BOP 6 A 1 Position the spring washer 1 2 Place the gear wheel z 43 2 in the correct position 3 Fit the circlip 3 Replace...

Page 46: ...ghts of disposal such as copying and circulation Page 46 of 65 Fitting the gearbox housing applies to BOP 10 A 1 Press on the grooved ball bearing 1 2 Fit the circlip 2 Replace the circlip during each...

Page 47: ...especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 47 of 65 Fitting the gearbox housing applies to BOP 10 A 1 Press in the shaf...

Page 48: ...ecially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 48 of 65 Fitting the gearbox housing applies to BOP 10 A 1 Press on the gear wh...

Page 49: ...s reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 49 of 65 Fitting the gearbox housing applies to BOP 10 A...

Page 50: ...retains all rights of disposal such as copying and circulation Page 50 of 65 Fitting the gearbox housing applies to BOP 10 A 1 Place the spring washer 1 on the shaft 2 Position the gear wheel 2 3 Fit...

Page 51: ...y rights applications FEIN retains all rights of disposal such as copying and circulation Page 51 of 65 Fitting the gearbox housing applies to BOP 10 A 1 Position the disc 1 2 Press on the grooved bal...

Page 52: ...ially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 52 of 65 Fitting the gearbox housing applies to BOP 13 2 A 1 Press on the gear wh...

Page 53: ...ially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 53 of 65 Fitting the gearbox housing applies to BOP 13 2 A 3 Press on the gear wh...

Page 54: ...isposal such as copying and circulation Page 54 of 65 Fitting the gearbox housing applies to BOP 13 2 A 1 Press on the grooved ball bearing 1 2 Fit the circlip 2 Replace the circlip during each fittin...

Page 55: ...property rights applications FEIN retains all rights of disposal such as copying and circulation Page 55 of 65 Fitting the gearbox housing applies to BOP 13 2 A 1 Press in the shaft 1 2 Fit the circl...

Page 56: ...All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 56 of 65 Fitting the gearbox housing applies to...

Page 57: ...erty rights applications FEIN retains all rights of disposal such as copying and circulation Page 57 of 65 Fitting the gearbox housing applies to BOP 13 2 A 1 Apply a layer of grease to the six balls...

Page 58: ...N especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 58 of 65 Fitting the gearbox housing applies to BOP 13 2 A 1 Fit the circl...

Page 59: ...lly in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 59 of 65 Fitting the gearbox housing applies to BOP 13 2 A 1 Position the spring wa...

Page 60: ...hts reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 60 of 65 Fitting the gearbox housing applies to BOP 13...

Page 61: ...N especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 61 of 65 Fitting the gearbox housing applies to BOP 13 2 A 1 Insert the bo...

Page 62: ...ons FEIN retains all rights of disposal such as copying and circulation Page 62 of 65 Fitting the gearbox housing applies to BOP 13 2 A 1 Insert the switch pushbutton 1 2 Insert the plate 2 3 Press on...

Page 63: ...ications FEIN retains all rights of disposal such as copying and circulation Page 63 of 65 Fitting the gearbox housing 1 Fit the pin 1 2 Position the seal 2 3 Fit the gearbox housing 3 on the motor ho...

Page 64: ...A 8 Troubleshooting C SC_CSSM Version 1 0 2017 10 12 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation...

Page 65: ...BOP 13 2 A 9 Connection diagram C SC_CSSM Version 1 0 2017 10 12 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and...

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