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Dustex 25L; 35L

7. Assembly

C-SC_CSSM

Version 1.0

2015-02-27

All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation

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Page

29

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35

Assembling cover (applies to: Turbo I; Turbo II)

1. Insert housing (1).

2. Insert electronics (2).

3. Fit cover (3).

1

3

2

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Summary of Contents for 92027223000

Page 1: ... Repair instructions C SC_CSSM Version 1 0 2015 02 27 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 1 of 35 ...

Page 2: ... of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 2 of 35 1 Models described 2 Technical data 3 Notes and requirements 4 Tools required 5 Lubricants and auxiliary substances required 6 Disassembly 7 Assembly 8 Troubleshooting 9 Connection diagram ...

Page 3: ...EIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 3 of 35 These instructions describe how to repair the following models Model Order number Dustex 25L Turbo I 9 20 27 223 00 0 Dustex 35L Turbo II 9 20 28 223 00 0 ...

Page 4: ...ical data The complete technical data can be found in the operating instructions for the model Test data Up to date test data for all models can be found on the FEIN Extranet Customer Service Repair Guides Lubricants The lubricants and container sizes available from FEIN can be found on the FEIN Extranet Customer Service Repair Guides Lists of spare parts Lists of spare parts and exploded views ar...

Page 5: ...ical training Only use original FEIN spare parts Provisions Please note that power tools may only be repaired maintained and checked by a trained electrician as improper repair can result in serious risks to the user The provisions set out in DIN VDE 0701 0702 should be observed after repairs The relevant accident prevention regulations of the employers liability insurance associations are to be o...

Page 6: ...rights registration FEIN retains all rights of disposal such as copying and circulation Page 6 of 35 WARNING Damage from electrostatic charging Failure to comply with the safety regulations for ESD protection may cause damage to the electronics Only perform assembly disassembly work on electronics on a workstation with ESD protection ...

Page 7: ...N especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 7 of 35 Standard tools Special tools Torx T15 length 89 mm Pressure gauge 6 41 08 010 01 0 Torx T20 length 89 mm 152 mm Side cutting pliers Cross tip screwdriver PH1 ...

Page 8: ...2 27 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 8 of 35 Note No lubricants or auxiliary substances are required for assembly of the Dustex 25L Turbo I and Dustex 35L Turbo II tools ...

Page 9: ... of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 9 of 35 Removing hood 1 Unscrew the three screws 1 2 Remove cover 2 3 Remove handle 3 4 Unscrew the four screws 4 and remove hood 5 Open clips 5 and remove holder Tools Torx T20 length 152 mm 5 4 1 2 3 ...

Page 10: ...N retains all rights of disposal such as copying and circulation Page 10 of 35 Disassembling base plate and electronics 1 Disconnect cables at socket 1 2 Pull cables off switch 2 3 Disassemble socket and switch 4 Pull out the electronics 3 5 Pull out connected cables 4 from electronics Tools Torx T15 length 89 mm Cross tip screwdriver PH1 1 2 3 4 ...

Page 11: ... in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 11 of 35 Disassembling electronics applies to Turbo l Turbo ll 1 Remove cover 1 2 Pull out connected cables 2 from electronics 3 Take electronics out of housing 4 Remove housing 3 1 2 3 ...

Page 12: ...f disposal such as copying and circulation Page 12 of 35 Disassembling base plate 1 Unscrew sensor 1 2 Unscrew sensor 2 3 Remove the two filters 3 4 Remove ferrite sleeve 4 with cable 5 Unscrew the seven screws 5 and remove housing 6 Pull cable 6 off motor 7 Remove motor 7 8 Remove motor bearing ring 8 Tools Torx T20 length 152 mm Torx T20 length 89 mm 3 2 1 4 7 5 8 6 ...

Page 13: ...n case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 13 of 35 Disassembling base plate 1 Remove pressure piece and lug 1 on both sides 2 Remove two inserts 2 3 Remove filter 3 4 Remove cable clamping piece 4 Tools Torx T15 length 89 mm 3 4 1 2 ...

Page 14: ...ghts reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 14 of 35 Disassembling base plate 1 Remove seal 1 2 Remove four circlips 2 3 Remove seal 3 Tools Side cutting pliers 2 1 3 ...

Page 15: ...Version 1 0 2015 02 27 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 15 of 35 Disassembling motor 1 Remove seal 1 2 Remove seal 2 2 1 ...

Page 16: ...lly in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 16 of 35 Disassembling base plate 1 Open clips 1 and remove housing with filter 2 Remove two brackets 2 3 Remove seal 3 4 Pull out the four rollers 4 5 Remove holder 5 3 1 4 2 2 5 ...

Page 17: ...f industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 17 of 35 Assembling container 1 Fit holder 1 2 Fit the four rollers 2 3 Fit seal 3 4 Insert filter 4 into housing 5 Attach holder 5 6 Push the plate in until you hear the holder s clips engage 3 2 1 5 4 ...

Page 18: ...reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 18 of 35 Assembling base plate 1 Fit seal 1 2 Insert seal 2 into cut out 3 Insert the insert 3 4 Fit the four circlips 4 1 4 3 2 ...

Page 19: ...1 0 2015 02 27 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 19 of 35 Assembling motor 1 Place seal 1 on motor 2 Place seal 2 on motor 1 2 ...

Page 20: ...all rights of disposal such as copying and circulation Page 20 of 35 Assembling base plate 1 Thread cable with plug into opening 1 2 Position cable clamping piece 2 and screw down 3 Wind cable of sensor and from motor around ferrite sleeve 3 twice 4 Wind cable of sensor through ferrite sleeve 4 three times Tools Torx T15 length 89 mm 2 1 110 120V GB 3 4 ...

Page 21: ... copying and circulation Page 21 of 35 Assembling base plate applies to Turbo I Turbo II 1 Thread cable with plug into opening 1 2 Position cable clamping piece 2 and screw down 3 Wind cable from motor through ferrite sleeve 3 twice 4 Wind cable of sensor through ferrite sleeve 4 three times 5 Wind cable of sensor through ferrite sleeve 5 twice Tools Torx T15 length 89 mm 2 1 3 4 5 ...

Page 22: ...e of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 22 of 35 Assembling base plate 1 Position holder 1 and screw down with sensor 2 with cable 2 Insert cables of both sensors in cable ducts 3 Tools Torx T15 length 89 mm Torx T20 length 152 mm 1 2 3 ...

Page 23: ...y FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 23 of 35 Assembling base plate 1 Insert filter 1 2 Insert the two inserts 2 all the way in the correct position 3 Insert two pressure pieces 3 1 3 2 ...

Page 24: ...lly in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 24 of 35 Assembling motor 1 Position motor bearing ring 1 2 Position motor 2 on motor bearing ring 3 Align nose 3 on motor with arrow 4 4 Connect two cables 5 to motor 1 5 2 4 3 ...

Page 25: ... of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 25 of 35 Assembling motor applies to Turbo I Turbo II 1 Position motor bearing ring 1 2 Position motor 2 on motor bearing ring Align motor nose with the arrow 3 Connect two cables 3 to motor 1 2 2 3 ...

Page 26: ...etains all rights of disposal such as copying and circulation Page 26 of 35 Assembling housing 1 Fit cover 1 2 Position the two ferrite sleeves 2 in the intended cut outs There are three ferrite sleeves on Turbo I Turbo II in total 3 Fit filters 3 4 Screw down housing with the seven screws 4 Tools Torx T20 length 89 mm 2 Turbo I Turbo II 4 2 3 1 ...

Page 27: ...ial rights registration FEIN retains all rights of disposal such as copying and circulation Page 27 of 35 Assembling control 1 Fit socket 1 2 Fit switch 2 3 Wire socket and switch as shown in circuit diagram 4 Wire electronics 4 as shown in circuit diagram Tools Torx T15 length 89 mm Cross tip screwdriver PH1 3 2 4 1 ...

Page 28: ...2 27 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 28 of 35 Assembling control 1 Slide electronics 1 into holder 2 Place control 2 on base plate 2 1 ...

Page 29: ...rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 29 of 35 Assembling cover applies to Turbo I Turbo II 1 Insert housing 1 2 Insert electronics 2 3 Fit cover 3 1 3 2 ...

Page 30: ...tion FEIN retains all rights of disposal such as copying and circulation Page 30 of 35 Assembling base plate 1 Place hood 1 on base plate 2 Fit holder 2 3 Insert handle 3 into cut out 4 Place holder 4 in cut out 5 Screw down holder with the three screws 5 6 Screw down hood with the four screws 6 Tools Torx T20 length 152 mm 4 1 3 2 6 5 ...

Page 31: ...nsors Operating mode selector switch is set to Start Stop Automatic Set the operating mode selector switch to the Extract symbol and switch on the power tool connected to the socket Check replace device switch Check socket Check replace PCB Container is full in wet operation Empty container Empty container Suction turbine switches off Switch off extractor and wait 5 seconds before switching on aga...

Page 32: ...ctor top correctly and close locks Check suction system for leaks Change fleece filter bag Change flat filter Check vacuum with Pressure gauge On tool collar on used device max volume flow approx 30l s max vacuum approx 200mbar Dust escapes when extracting Check correct installation of the flat fold filter Change flat fold filter Automatic shut down wet extraction does not respond Clean the fill l...

Page 33: ...ights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 33 of 35 Fault Remedy Power tool not running Check function of power tool replace Check PCB and socket replace if necessary ...

Page 34: ...9 Connection diagram C SC_CSSM Version 1 0 2015 02 27 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 34 of 35 ...

Page 35: ...9 Connection diagram C SC_CSSM Version 1 0 2015 02 27 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation Page 35 of 35 ...

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