Fein 7 209 38 Repair Instructions Download

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GWP 10

Repair instructions

C-SC_CSSM

Version 1.0

2016-02-02

All rights reserved by FEIN, especially in case of property rights applications.
FEIN retains all rights of disposal, such as copying and circulation

Page

Summary of Contents for 7 209 38

Page 1: ...pair instructions C SC_CSSM Version 1 0 2016 02 02 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 1 of 39 ...

Page 2: ...y in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 2 of 39 1 Models described 2 Technical data 3 Notes and requirements 4 Tools required 5 Lubricants and auxiliary substances required 6 Removal 7 Fitting 8 Connection diagram ...

Page 3: ...l rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 3 of 39 These repair instructions describe how to repair the following models Model Order number GWP 10 7 209 38 ...

Page 4: ...l data All the technical data can be found in the operating instructions for the model Test data Up to date test data for all models can be found on the FEIN Extranet Customer Service Repair Guides Lubricants The lubricants and container sizes available from FEIN can be found on the FEIN Extranet Customer Service Repair Guides Lists of spare parts Lists of spare parts and exploded views are availa...

Page 5: ...training Only use original FEIN spare parts Provisions Please note that power tools may only be repaired maintained and checked by a trained electrician as improper repair can result in serious risks to the user The provisions set out in DIN VDE 0701 0702 should be observed after repairs The relevant accident prevention regulations of the employer s liability insurance associations are to be obser...

Page 6: ... 009 01 3 Slotted screwdriver small Drawing off socket cap 6 41 04 150 00 8 Combination pliers Chuck cone with 16 mm diameter 6 41 07 016 00 1 Plastic hammer Chuck cone with 17 mm diameter 6 41 07 017 00 0 Arbor press Chuck cone with 19 mm diameter 6 41 07 019 00 7 Punch 5 mm 6 mm 9 mm Long nosed pliers Slide hammer Inner puller Sleeve 11 mm inner diameter 26 mm outer diameter 7 mm inner diameter ...

Page 7: ...on 1 0 2016 02 02 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 7 of 39 Standard tools Sleeve 8 mm inner diameter 19 mm outer diameter ...

Page 8: ...equired C SC_CSSM Version 1 0 2016 02 02 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 8 of 39 Lubricants Grease 0 40 101 0100 4 25 g Housing ...

Page 9: ...pplications FEIN retains all rights of disposal such as copying and circulation Page 9 of 39 Removing the handle half shell 1 Unscrew the countersunk screw 1 2 Remove the switch pushbutton 2 3 Unscrew the three screws 3 4 Remove the handle half shell 4 Tools PH1 cross tip screwdriver PH2 cross tip screwdriver 2 1 4 3 ...

Page 10: ... of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 10 of 39 Removing the handle half shell 1 Unscrew the screw 1 2 Remove the cable clamping piece 2 3 Remove the cover 3 4 Remove the handle half shell 4 Tools PH2 cross tip screwdriver 3 2 1 4 ...

Page 11: ...circulation Page 11 of 39 Removing the carbon brushes 1 Lift the spring 1 to one side on both sides 2 Pull out the carbon brush 2 on both sides 3 Pull off the female push on connector 3 on both sides 4 Pull off the two female push on connectors 4 5 Unscrew the respective screw 5 6 Remove the carbon brush holders Tools Assembly aid Long nosed pliers PH2 cross tip screwdriver 1 2 3 5 4 ...

Page 12: ... retains all rights of disposal such as copying and circulation Page 12 of 39 Removing the speed setting switch 1 Actuate the terminal 1 and simultaneously pull out both stranded wires 2 2 Actuate the terminal 3 and simultaneously pull out the stranded wire 4 3 Separate the plug connection 5 Tools Slotted screwdriver small 1 5 3 4 2 ...

Page 13: ...l rights of disposal such as copying and circulation Page 13 of 39 Removing the carbon brushes and carbon brush holders 1 Loosen the two screws 1 and pull out the stranded wires 2 Actuate the terminal 2 and simultaneously pull out the stranded wire 3 3 Remove the cable grommet 4 Tools PH1 cross tip screwdriver Slotted screwdriver small 1 3 2 4 ...

Page 14: ... of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 14 of 39 Removing the motor housing 1 Unscrew the three screws 1 2 Remove the gearbox head 2 together with the intermediate gearbox 3 Remove the armature 3 Tools Torx T20 Plastic hammer 2 3 1 ...

Page 15: ...operty rights applications FEIN retains all rights of disposal such as copying and circulation Page 15 of 39 Removing the motor housing 1 Remove the air guide ring 1 2 Unscrew the two screws 2 3 Remove the stator 3 4 Pull off the connecting cable 4 Tools PH2 cross tip screwdriver Plastic hammer 3 1 2 4 ...

Page 16: ...hts applications FEIN retains all rights of disposal such as copying and circulation Page 16 of 39 Removing the armature 1 Pull off the grooved ball bearing 1 2 Pull off the grooved ball bearing 2 together with the seal Tools Drawing off socket cap Chuck cone with 17 mm diameter Chuck cone with 19 mm diameter 1 2 ...

Page 17: ...tions FEIN retains all rights of disposal such as copying and circulation Page 17 of 39 Removing the gearbox housing 1 Pull off the intermediate gearbox 1 2 Remove the seal 2 Replace the seal 2 after each removal 3 Pull out the pin 3 4 Remove the bush 4 Replace the bush 4 after each removal Tools Combination pliers 1 2 3 4 ...

Page 18: ...case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 18 of 39 Removing the gearbox housing 1 Remove the grease 1 2 Remove the spiral spring 2 3 Remove the two discs 3 4 Remove the gearbox from the gearbox head Tools Plastic hammer 1 3 2 ...

Page 19: ...s applications FEIN retains all rights of disposal such as copying and circulation Page 19 of 39 Removing the gearbox 1 Remove the disc 1 2 Remove the disc 2 3 Remove the needle sleeve 3 Remove only defective needle sleeves because the needle sleeve is destroyed during removal Tools Slide hammer Inner puller 1 2 3 ...

Page 20: ...02 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 20 of 39 Removing the shaft 1 Remove the gear wheel z 46 1 2 Remove the gear wheel z 46 2 1 2 ...

Page 21: ...tions FEIN retains all rights of disposal such as copying and circulation Page 21 of 39 Removing the gear wheel 1 Pull off the grooved ball bearing 1 2 Press the two gear wheels Z 25 Z 38 2 off the shaft Tools Drawing off socket cap Chuck cone 16 mm Arbor press Punch 5 mm Sleeve 11 mm inner diameter 20 mm outer diameter 1 2 ...

Page 22: ...pecially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 22 of 39 Removing the gear wheel 1 Press the gear wheel Z 30 1 off the shaft Z 8 Tools Arbor press Punch 6 mm Sleeve 11 mm inner diameter 26 mm outer diameter 1 ...

Page 23: ...erty rights applications FEIN retains all rights of disposal such as copying and circulation Page 23 of 39 Fitting the gearbox 1 Press the gear wheel z 30 1 onto the shaft z 8 Press on the gear wheel up to the relief groove 2 Tools Arbor press Punch 6 mm Sleeve 7 mm inner diameter 30 mm outer diameter 2 1 ...

Page 24: ...ying and circulation Page 24 of 39 Fitting the gearbox 1 Press the two gear wheels Z 25 1 onto the shaft Press the gear wheel flush onto the shaft 2 Press the two gear wheels Z 38 2 onto the shaft 3 Press the grooved ball bearing 3 onto the shaft Tools Arbor press Punch 6 mm Sleeve 7 mm inner diameter 30 mm outer diameter Sleeve 19 mm inner diameter 30 mm outer diameter 1 3 2 ...

Page 25: ...reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 25 of 39 Fitting the gearbox 1 Slide the gear wheel z 46 1 onto the shaft 2 Slide the gear wheel z 46 2 onto the shaft 1 2 ...

Page 26: ...ecially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 26 of 39 Fitting the gearbox 1 Press in the needle bearing 1 2 Position the disc 2 on the needle bearing 3 Position the disc 3 Tools Arbor press Punch 9 mm 1 2 3 ...

Page 27: ...lications FEIN retains all rights of disposal such as copying and circulation Page 27 of 39 Fitting the gearbox housing 1 Insert all gearbox parts into the gearbox housing 2 Press in the gear wheel 1 3 Insert the two discs 2 4 Insert the spring 3 5 Fill the gearbox housing with grease Tools Arbor press Punch 5 mm 1 2 3 ...

Page 28: ...culation Page 28 of 39 Fitting the gearbox housing 1 Press in the sleeve 1 Always use a new sleeve during each fitting 2 Insert the dowel pin 2 3 Place the seal 3 on the intermediate gearbox in the correct position Always use a new seal during each fitting 4 Place the intermediate gearbox 4 on the gearbox housing Tools Arbor press Sleeve 16 mm inner diameter 19 mm outer diameter 1 4 3 2 ...

Page 29: ... FEIN retains all rights of disposal such as copying and circulation Page 29 of 39 Fitting the armature 1 Press on the grooved ball bearing 1 2 Press on the grooved ball bearing 2 3 Press on the sealing ring 3 Tools Arbor press Sleeve 8 mm inner diameter 17 mm outer diameter Sleeve 8 mm inner diameter 19 mm outer diameter 1 2 3 ...

Page 30: ...ts applications FEIN retains all rights of disposal such as copying and circulation Page 30 of 39 Fitting the motor housing 1 Connect the connecting cable 1 2 Position the stator 2 in the motor housing 3 Thread all stranded wires through the recesses 3 Position the connecting cable so that it is not crushed 2 1 3 ...

Page 31: ...case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 31 of 39 Fitting the motor housing 1 Drive in the two screws 1 1 0 0 4 Nm 2 Position the air guide ring 2 3 Press the armature 3 into the housing Tools PH2 cross tip screwdriver 3 2 1 ...

Page 32: ...se of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 32 of 39 Fitting the housing 1 Place the gearbox housing 1 on the motor housing 2 2 Drive in the screw 68 mm 3 1 8 0 2 Nm 3 Secure the two screws 55 mm 4 1 8 0 2 Nm Tools Torx T20 1 2 3 4 ...

Page 33: ...culation Page 33 of 39 Fitting the carbon brush holders 1 Place the carbon brush holder 1 on the motor housing in the correct position on both sides 2 Fasten the carbon brush holders with the two screws 2 0 6 0 1 Nm 3 Fit the stranded wires 3 in the motor housing 4 Connect the stranded wires 4 to the carbon brushes as shown in connection diagram Tools PH2 cross tip screwdriver 2 1 3 3 4 ...

Page 34: ...N especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 34 of 39 Fitting the carbon brush 1 Insert and connect the carbon brush 1 on both sides 2 Place the spring 2 on the carbon brush Tools Assembly aid 1 2 ...

Page 35: ... rights of disposal such as copying and circulation Page 35 of 39 Fitting the electronics 1 Slide the cable grommet 1 onto the cable with plug 2 Connect the capacitor 2 to the speed setting switch as shown in connection diagram 3 Connect the cable 3 to the speed setting switch as shown in connection diagram Tools PH1 cross tip screwdriver 1 2 3 ...

Page 36: ...cations FEIN retains all rights of disposal such as copying and circulation Page 36 of 39 Fitting the switch 1 Fit the handle half shells 1 to the motor housing 2 Connect the connecting cable to the capacitor 2 3 Connect the stranded wires from the stator to the speed setting switch 3 as shown in connection diagram 2 3 1 ...

Page 37: ...e cover 1 2 Position all electronic components in the handle half shell 3 Lay all cables 4 Insert the cable clamping piece 2 and use the screw 3 to screw it in place 0 7 0 1 Nm 5 Fit the second housing half 6 Tighten the two screws 9x22 4 1 2 0 2 Nm 7 Tighten the screw 4x30 5 1 2 0 2 Nm 8 Fit the switch pushbutton 6 and use the countersunk screw 7 to fasten it 0 6 0 2 Nm Tools PH1 cross tip screwd...

Page 38: ...onnection diagram C SC_CSSM Version 1 0 2016 02 02 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 38 of 39 ...

Page 39: ...onnection diagram C SC_CSSM Version 1 0 2016 02 02 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 39 of 39 ...

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