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6

Step 2 - Prepare Railing Frame

Following driver installa  on, and a  er  rou  ng the starter 
cable, install all posts and top rail per DesignRail Installa  on 
Instruc  ons.  

For systems with ligh  ng installed into Series 200, 300, 350, or 
450 top rail:

 

A  ach 3/4” wide piece of standard in

fi

 ll to top of intermediate 

pickets using #10 x 3/4” screw

 

(See Figure 2.1).

Follow standard DesignRail installa  on instruc  ons for a  aching 
bo  om rail, or picket base plate, and install picket sub-assembly 
panels. 

Measure the opening between the picket and post face on each 
side of the picket

 (See Figure 2.2)

.  These dimensions should be 

equal.  Cut top rail insert for ligh  ng, to 

fi

 t on each side of the 

picket.

Install top rail insert on each side of picket.  Avoid pinching 
starter cable by star  ng insert at a slight angle and rota  ng up 
and snapping into top rail 

(See Figure 2.3).

Secure intermediate picket to top rail using (2x) #8 x 1” self-
tapping screws 

(See Figure 2.4)

.

For systems with ligh  ng installed into Series 150 top rail: 

Intermediate picket can be directly a  ached to 

fl

 ange of built-in 

channel.  Light strips will install directly into top rail, without an 
addi  onal insert

Figure 2.2

MEASURE

MEASURE

Figure 2.1

#10 x 3/4"
SCREW

3/4" WIDE PIECE 
OF STANDARD TOP 
RAIL INFILL FOR 
CABLERAIL

INTERMEDIATE
PICKET

Figure 2.3

STARTER CABLE
WITH LED CONNECTOR

TOP RAIL 
INSERT FOR 
LIGHTING

INTERMEDIATE

PICKET

TOP RAIL

Figure 2.4

#8 x 1" SELF-TAPPING 
SCREW

Summary of Contents for Feeney DesignRail 24V LED Lighting V2,

Page 1: ...aximum length of strip ligh ng that can be connected in one run is 55 feet Building codes vary by loca on and jurisdic on Consult all applicable codes before installing DesignRail LED Ligh ng DesignRail LED Ligh ng may not be suitable for every applica on and it is the sole responsibility of the installer to ensure that DesignRail LED Ligh ng is used for its intended purpose WARNING ELECTRIC SHOCK...

Page 2: ... 1x 60 Wa Dimmable Driver 1x Starter Cable 20 1x Wire Nuts Pair 1x Isola on Bushing 96W Driver Kit SKU LED 96W DK 1x 96 Wa Dimmable Driver 1x Starter Cable 20 1x Wire Nuts Pair 1x Isola on Bushing LED Light Strip SKU LED 05 to LED 55 LED EXTENSION CABLE 132 SKU LED EXT132 LED CONNECTOR PAIR includes tube of silicone SKU LED CONN LED CRIMP CONNECTOR 8 SKU LED CC8 LED SPLICE CONNECTOR 5 pack SKU LED...

Page 3: ... power source to loca on of driver Connect drivers to dimmer switch AC power source Connect 20 starter cable and route from driver to post using supplied wire nuts 1 Power by customer 2 Light Switch by customer 1 3 24v Dimmable Driver 2 4 LED Starter Cable 20 5 LED Connector Pair Female Connector 6 LED Light Strip LIGHTING COMPONENTS 1 Mount ver cally only See Switch Compatabilty Spec Sheet at www...

Page 4: ...Connector Female to Starter Cable See Figure 1 3 IMPORTANT NOTE Maintaining the polarity at all connec on points is cri cal Constant alignment verifica on of the of the posi ve and nega ve signs will guarantee less problems and rework Use masking tape to temporarily secure starter cable to outside of post to prevent retrac ng back into post WIRE COMES UP THROUGH DECKING AND INTO POST WIRE CAN BE R...

Page 5: ...stalled into Bo om Rail Drill an 11 16 dia hole at 9 16 below and centered between the bo om rail RCB holes See Figure 1 6 Repeat this step for each post which will have light strips running through it For stair posts pre drill bo om rail RCB holes as needed and then pre drill 11 16 diameter hole Pull starter cable out through drilled hole between RCB holes and a ach LED Connector Female to Starte...

Page 6: ...ions should be equal Cut top rail insert for ligh ng to fit on each side of the picket Install top rail insert on each side of picket Avoid pinching starter cable by star ng insert at a slight angle and rota ng up and snapping into top rail See Figure 2 3 Secure intermediate picket to top rail using 2x 8 x 1 self tapping screws See Figure 2 4 For systems with ligh ng installed into Series 150 top ...

Page 7: ...rt to fit between posts Trim channel por on of isert at both ends to clear RCBs This can be done by cu ng the top of the channel to a point just above the flanges then snipping the sides to remove See Figure 2 6 Install bo om rail insert between posts See Figure 2 7 Figure 2 6 1 1 4 Figure 2 7 BOTTOM RAIL BOTTOM RAIL INSERT STARTER CABLE WITH LED CONNECTOR Figure 2 5 MEASURE Step 2 Con nued ...

Page 8: ...the end of the light strip just enough so that it is out of the way of where the connector will be placed Use the provided silicone and affix the clear plas c sleeve to the end of the light strip make sure window opening is oriented so that the copper dots are aligned in opening See Figure 3 3 The end of the light strip is now ready to be snapped into the connector Snap the light strip onto the star...

Page 9: ... nue the en re light strip along the length of the top rail passing the light strip over the top of the posts and pickets For systems with ligh ng installed into Series 150 top rail Con nue the en re light strip along the length of the top rail passing the light strip over the intermediate pickets through the pre drilled holes and RCBs in the channel of the Series 150 top rail For systems with lig...

Page 10: ...el Post with Series 200 300 350 450 top rail and bo om rail on level and Series 150 and bo om rail on stairs Single Corner Post with Series 200 300 350 450 top rail and bo om rail Double Corner Post with Series 200 300 350 450 top rail and bo om rail Ligh ng in Series 200 300 350 or 450 Top Rail and Bo om Rail Details ...

Page 11: ...ble Corner Posts with Series 150 top rail Single Corner Post with Series 150 top rail Intermediate Post with series 150 top rail At the exposed termina on end of the light strip where no more connec ons will be made roll back the adhesive tape Use the provided silicone and affix an end cap See Figure 3 4 END CAP Figure 3 4 ...

Page 12: ...s shown See Figure 4 2 For systems with ligh ng installed into Series 150 top rail Follow the same instruc ons for measuring and cu ng diffuser lens to length as for other top rails shown above Trim 1 1 4 of the tension flanges at the end of the diffuser lens that will be under the top rail RCB Trimming is best done with a small backsaw or sharp u lity knife This will keep the diffuser lens from inte...

Page 13: ...6 Step 4 Con nued LED Ligh ng Troubleshoo ng Scenario 1 If all loca ons do not illuminate there could be a polarity issue 1 Turn off AC circuit breaker prior to con nuing the next procedure 2 Swap the wires at the driver terminals 3 Replace cover on driver unit 4 Turn on AC circuit breaker 5 Power up the driver and check all LED loca ons for illumina on Scenario 2 Some LED loca ons are illuminated ...

Page 14: ...s Top Rail Bottom Rail Starter Cable Diffuser Lens Light Strip Bottom Rail Insert LED Connector Pair Female Top Rail Top Rail Insert LED Connector Female Diffuser Lens Starter Cable 20 Starter Cable Light Strip www feeneyinc com 1 800 888 2418 2021 Feeney Inc 09 21 EXPLODED ISOMETRIC VIEWS Star ng Post with Top Rail and Bo om Rail Ligh ng shown with series 150 top rail ...

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