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Federal Signal Corporation Pathfinder, Installation And Maintenance Instructions Manual

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Federal Signal Corporation Pathfinder Installation And Maintenance Instructions Manual Download Page 35

Chapter 8: Servicing the Pathfinder

Pathfinder

TM

35

Returning a Product to Federal Signal

Before returning a product to Federal Signal, call 800-264-3578, 800-433-9132, or 800-824-0254 

to obtain a Returned Merchandise Authorization number (RMA number). To expedite the process, 

please be prepared with the following information:
•  Your Federal Signal customer or account number.
•  The purchase order number under which the items were purchased.
•  The shipping method.
•  The model or part number of the product being returned.
•  The quantity of products being returned.
•  Drop ship information as needed.
•  Any estimate required.
When you receive your RMA Number:
•  Write the RMA number on the outside of the box of returned items.
•  Reference the RMA number on your paperwork inside of the box.
•  Write the RMA number down, so that you can easily check on status of the returned equipment.
Send all material with the issued RMA Number to: 
Federal Signal Corporation 

2645 Federal Signal Drive 

University Park, IL 60484-3167 

Attn: Service Department 

RMA: #__________

Summary of Contents for Pathfinder

Page 1: ...PathfinderTM Installation and Maintenance Instructions 25500463 B0 0818 Printed in U S A Distributed By ...

Page 2: ...ederal Signal Drive University Park IL 60484 email to info fedsig com or call 1 708 534 3400 This limited warranty is in lieu of all other warranties express or implied contractual or statutory including but not limited to the warranty of merchantability warranty of fitness for a particular purpose and any warranty against failure of its essential purpose 2645 Federal Signal Drive University Park ...

Page 3: ...agnostics 11 System Specifications 12 Siren Specifications 12 Relay Specifications 12 Pathfinder Kit Contents 13 Chapter 3 Wiring the Pathfinder 15 General Guidelines for Wiring the Pathfinder on a Vehicle 15 Overview of the Pathfinder Connections 17 Convergence Network Ports 17 Relay Outputs 17 General Purpose Inputs 17 Park Input 17 Horn Ring Transfer 18 Speaker Connections 18 Speaker Diagnostic...

Page 4: ...mbler 16 Figure 3 3 Battery Connections 20 Figure 4 1 Pathfinder Dimensions 22 Figure 4 2 Mounting Hardward Dimensions 22 Figure 4 3 Bail Bracket Assembly 23 Figure 4 4 Bracket Attached to Back of Control Head 24 Figure 4 5 Brackets Attached to Control Head and Mounting Surface 24 Figure 5 1 Pathfinder Default Programming 25 Figure 6 1 Installing the Control Head Labels 28 Figure 6 2 Safety Messag...

Page 5: ...d below are some other important safety instructions and precautions you should follow Before Installation Qualifications To properly install an electronic siren you must have a good understanding of automotive electrical procedures and systems along with proficiency in the installation and service of safety warning equipment Always refer to the vehicle s service manuals when performing equipment ...

Page 6: ...be made to the NEGATIVE battery terminal Sound output will be severely reduced if any objects are in front of the speaker If maximum sound output is required for your application you should ensure that the front of the speaker is clear of any obstructions Install the speaker s as far forward on the vehicle as possible in a location which provides maximum signaling effectiveness and minimizes the s...

Page 7: ...e sealed with Motorcraft seam sealer T A 2 B or equivalent to prevent the potential exposure to carbon monoxide or other potentially harmful fumes Failure to observe this warning could cause serious injury or death After Installation After installation test the siren and light system to ensure that it is operating properly Test all vehicle functions including horn operation vehicle safety function...

Page 8: ...hting product at a close range or permanent damage to your eyesight may occur It is important that you fully understand how to safely operate this warning system before use You should only operate your vehicle and its light sound system in accordance with your department s Standard Operating Procedures If a selected function does not perform properly or if any of the lamps remain illuminated when ...

Page 9: ...he mounting surface and magnets must be kept clean dry and free of foreign particles that prevent good surface contact Ensure that the mounting surface is flat A magnet mounting system should not be used on vehicles with vinyl tops To prevent the light assembly from sliding on mounting surface avoid quick acceleration and hard stops Failure to follow these precautions may result in property damage...

Page 10: ...ia a USB cable that connects the siren amplifier System features include flash patterns siren tones and momentary push on push off timed relay operation as well as vehicle events Programming does not require disassembling or removing any hardware from the vehicle Siren PA and Speakers The Pathfinder produces wail yelp priority and as well as an air horn sound by default The horn ring transfer feat...

Page 11: ...for each relay can be set with the Convergence Network Configuration Software Programmable Input Circuits The Pathfinder has connections for four general purpose input circuits plus dedicated inputs for park horn and ign Ignition is an active high only input while all other inputs are programmable for active high or active low The inputs are most commonly used for switches that send a signal to th...

Page 12: ...ications Speakers One or two 100 W 11 ohm speakers or One 100 W 11 ohm speaker and two Rumbler speakers Operating Current 100 W One 11 ohm speaker 8 A 200 W Two 11 ohm speakers 16 A 13 6 V battery No Relays active Frequency Range 182 to 1600 Hz Nominal Cycle Rate Wail 12 cycles per minute Yelp 180 cycles per minute Priority 370 cycles per minute High Low 60 cycles per minute Nominal Voltage Output...

Page 13: ... missing call Federal Signal Customer Support at 1 800 264 3578 7 a m to 5 p m Monday through Friday Central Time Table 2 1 PF200 Kit Contents Qty Description Part Number 1 100 200 Watt Siren Light Controller Self Cont 862302144 1 Keypad Legend Stickers 8572294 1 Bracket Bail Pathfinder 862302132 1 Cable Assy RS485 25ft 1751357 02 1 Wire Assy Relay Pathfinder 17501359 1 Wire Assy I O Pathfinder 17...

Page 14: ...59 1 Wire Assy I O Pathfinder 17501360 1 Cable USB 2 0 A male to Mini B 17501813 1 Term 8 6 Awg 19001363 1 Kit Hardware Pathfinder 77700765 Siren Mount Kit Contains 2 Bolt Carriage 1 4 20 SS 7004A020 12 2 Nut Ext Keps 1 4 20 Stl 7058A005 2 Washer Flat 1 4 7072A028 2 Screw Pan Sems M4 70000451 06 2 Lockwasher Int Tth 1 4 7075A016 1 Kit Hardware Control Head Pathfinder 77700992 Control Head Kit Cont...

Page 15: ...must be sealed with Motorcraft seam sealer T A 2 B or equivalent to prevent the potential exposure to carbon monoxide or other potentially harmful fumes Failure to observe this warning could cause serious injury or death Before permanently installing the Pathfinder system plan all wire routings and select the mounting locations for the siren amplifier relay module Read and understand all instructi...

Page 16: ...ITE 20AWG CUT WIRE GREEN 20AWG GREEN WHITE 20AWG RADIO SPEAKER GROUND BATTERY SPST RELAY INSTALLER SUPPLIED VEHICLE HORNS STEERING COLUMN TWO WAY RADIO Figure 3 2 100W Siren with Integrated Rumbler FS VEHICLE INTEGRATION BATTERY GROUND SW TWO WAY RADIO TO BATTERY SPST RELAY INSTALLER SUPPLIED 11 OHM 100 WATT SPEAKER 2 RUMBLER SPEAKERS BLUE 20AWG BROWN 20AWG BROWN WHITE 20AWG BLUE WHITE 20AWG TO HO...

Page 17: ...Relays 7 12 can each provide up to 5A switched from the battery terminal on the Pathfinder Each relay has a software programmable current limit set that can be set By default the current limit setting is disabled Each relay also can also be programmed to flash various patterns and dim levels See the Convergence Network Configuration Software for all available programming options available for the ...

Page 18: ...in step 1 3 Splice the white wire from the power cable to the horn side of the cut wire 4 Mount the SPST relay in a suitable location 5 Connect the horn side of the wire cut in step 1 to the relay contact terminal 6 Determine the sense of the vehicle s horn ring activation circuit Does the horn circuit require a switched positive active low voltage or switched ground active high for activation 7 C...

Page 19: ...rogramming options If using FS Vehicle Integration discrete wiring inputs may not be required for park horn ring and or ignition By default the PathFinder has the FS Vehicle Integration port disabled Ignition Input The ignition input a programmable active high input that can be used to turn on and off the Pathfinder system This input can be programmed to keep the system alive for a set time after ...

Page 20: ...Chapter 3 Wiring the Pathfinder PathfinderTM 20 Figure 3 3 Battery Connections ...

Page 21: ...AL PRECAUTION If a vehicle seat is temporarily removed verify with the vehicle manufacturer if the seat needs to be recalibrated for proper airbag deployment UNIT REQUIRES AIR FLOW Do not install the siren in areas where the air flow is restricted Do not mount the unit near a heater duct or under the hood MODULE IS NOT WATERPROOF The housing of the siren is NOT waterproof Select a mounting locatio...

Page 22: ...nting the Pathfinder PathfinderTM 22 Figure 4 1 Pathfinder Dimensions 2 5 in 6 35 cm 6 0 in 15 24 cm 7 0 in 17 78 cm 1 4 in 3 55 cm Figure 4 2 Mounting Hardware Dimensions 4 37 in 11 09 cm 47 in 1 19 cm 28 in 71 cm ...

Page 23: ...e bracket and loosely install the washers and Keps nuts 5 Slide the siren onto the bracket assembly and tighten the nuts Do not overtighten Mounting the Control Head PF200R The control head comes with two mounting brackets and mounting hardware To mount the control head 1 Secure a bracket to the control head with the 6 32 x Phillips screws and 6 lock washers Figure 4 4 on page 23 2 Using a 7 16 nu...

Page 24: ...ol Head and Mounting Surface 4 With an 11 64 bit drill two mounting holes at the drill position marks 5 Secure the mounting bracket to the mounting surface with the 10 thread forming screws Figure 5 3 6 To adjust the angle of the control head loosen the hinge screws tilt the control head forward or backward then securely tighten the screws ...

Page 25: ... any vehicle safety functions or circuits Do not test the sound and light system of the vehicle while driving Operating the vehicle warning system may pose a hazard to the operator and other drivers if the system does not function as expected Test the vehicle only in a controlled environment After testing is complete provide a copy of this manual to the instructional staff and all operating person...

Page 26: ...ghtbar Pattern 26 Flash White Enable Rotary Radio Radio Re Broadcast Rotary Manual Standby Rotary Wail Wail Horn Ring Transfer Rotary Yelp Yelp Horn Ring Transfer Rotary HF Horn Siren Control Horn Ring Transfer Rotary Tone 1 Priority Rotary Tone 2 Dual Tone Wail Yelp Volume Switch Turns Off Keypad Backlighting Siren Tones Dependent on Slide Switch 3 Table 5 2 Pathfinder Button Default Programming ...

Page 27: ...le 5 3 Pathfinder Input Default Programming Button Default Function Ignition System Enable Park Siren Mute Relay 4 Cutoff Lightbar White Light Cutoff Horn Ring Siren Tone Override Control Input 1 Relay 9 ON Input 2 Relay 10 ON Input 3 Relay 11 ON Input 4 Relay 12 ON ...

Page 28: ...o guard against hearing loss when operating the siren part no 1612339 A safety message card for operators of Federal Signal Sound and Light System part no 256B691 Applying the Replaceable Control Head Legends To apply the legends 1 Peel the appropriate legends from the sheet and apply them to the control head buttons 2 Verify that the label is properly tucked under the retaining ridge on the butto...

Page 29: ...or reference Applying the Siren Safety Labels in the Vehicle The kit includes a sheet of two labels with siren safety messages part no 1612339 Figure 6 2 These labels must be installed in the vehicle in which the system is installed Install these labels in areas that are clearly visible to operators and passengers Do not install the labels in locations that would impair the operators abilities to ...

Page 30: ...rvation guidance refer to federal state or local recommendations OSHA Standard 1910 95 offers guidance on Permissible Noise Exposure All effective sirens and horns produce loud sounds 120 dB that may cause permanent hearing loss Always minimize your exposure to siren sound and wear hearing protection Do not sound the siren indoors or in enclosed areas where you and others will be exposed to the so...

Page 31: ...tch in the siren there are no other user serviceable parts within the unit After servicing the system test it to ensure that it is operating properly Replacing the Slide Switch The slide switch can be removed from the siren without removing the siren from the vehicle in most installations STATIC SENSITIVE DEVICE The circuitry of the control head can be damaged by electrostatic discharge Follow ant...

Page 32: ...ead screws securing the slide switch bezel to the control head assembly Unplug and remove old switch 6 Place the new switch assembly in position with the knob in the same orientation as the old switch 7 Secure the switch bezel to the control head assembly with the two 4 40 x 5 16 Phillips head screws 8 Reinstall the knob and tighten set screw Do not over tighten screws 9 Plug the slide switch conn...

Page 33: ...RS485 25ft 1751357 02 Wire Assy Relay Pathfinder 17501359 Wire Assy I O Pathfinder 17501360 Term 8 6AWG 19001363 Slide Switch Assy 122290 Bezel Slide Switch 8573060 Knob Aluminum Slide Switch 85361185 Screw 4 40 Flat Head Phillips 7000259 06 Knob Volume 141134 Keypad Assy 862302143 Screw 8 32 Shoulder Fillister HD 6 Lobe 70000738 10 ...

Page 34: ... by a Return Material Authorization number The RMA number can be obtained from your local distributor or Federal Signal Please provide a brief explanation of the service requested or the nature of the malfunction Contact your local dealer distributor for replacement parts availability or contact the Federal Signal Service Department 7 a m to 5 p m Monday through Friday Central Time at Service Depa...

Page 35: ... items were purchased The shipping method The model or part number of the product being returned The quantity of products being returned Drop ship information as needed Any estimate required When you receive your RMA Number Write the RMA number on the outside of the box of returned items Reference the RMA number on your paperwork inside of the box Write the RMA number down so that you can easily c...

Page 36: ...PathfinderTM 36 2645 Federal Signal Drive University Park IL 60484 3167 Tel 800 264 3578 708 534 3400 Fax 800 682 8022 www fedsig com 2018 Federal Signal Corporation ...

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