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1-1 

SECTION 1 

CHARACTERISTICS 

 

 

 

 

 

 

Figure 1-1. Model 2001DC. 

 
      1-1.  SCOPE OF THIS MANUAL.
 

 

 

This service manual describes the characteristics, specifications, installation, and 

service and maintenance of the Federal Model 2001DC Control Unit/Battery Box. 
 
 

1-2.  CONTROL UNIT/BATTERY BOX DESCRIPTION. 
 

 

The Control Unit/Battery Box consists of two cabinets, which are channel mounted for 

ease of installation (see figure 1-1). The upper cabinet (NEMA 4 enclosure) houses the 
necessary electronics and controls for producing the siren signals, and the charging system 
for the four 12 volt batteries. 
 
 

The lower cabinet (vented NEMA 4 enclosure) houses four maintenance free, lead-acid, 

deep-cycle, rechargeable batteries. The  lower  and upper cabinets are  interconnected via 
liquid-tight conduit, which is sealed to prevent harmful vapors from entering the control 
area.  Four  batteries are connected in series to provide 48VDC operating power to the siren. 
The chargers in the upper cabinet operate on 120VAC to keep the batteries charged. This 
arrangement, continues to provide power to the siren, as specified in section 2-1., even in the 
event of a power failure.  
 
 

The 2001DC has ten separately fused circuits to protect the siren controller.  Two AC 

power fuses (F1 & F2)  protect the chargers and optional battery warmers respectively.  The 
main siren motor is protected by F3, a 200A DC fuse.  The rotator motor is fused by an in line 
fuse connected to K1.  The contactor coils are fused with in line fuses.  The charger output 
wires are also individually protected with in line fuses (see fig. 3-6). 

 

 

 

 

Summary of Contents for 2001DC

Page 1: ...FEDERAL SIGNAL CORPORATION S MODEL 2001DC BATTERY OPERATED 2001 SIREN CONTROL SYSTEM WITH FEDERAL CONTROLLER ONE WAY SERIES DFC INSTALLATION OPERATION SERVICE MANUAL 255249 Rev H 07 01 ...

Page 2: ... that it is operating properly Test the system regularly to confirm that it will be operational in an emergency If future service personnel do not have these warnings and all other instructions shipped with the equipment to refer to the siren system may not provide the intended audible warning and service personnel may be exposed to death permanent hearing loss or other bodily injury File these in...

Page 3: ...e at all times to authorize the activation of the sirens When sirens are used out of doors people indoors may not be able to hear the warning signals Separate warning devices or procedures may be needed to effectively warn people indoors The sound output of sirens is capable of causing permanent hearing damage To prevent excessive exposure carefully plan siren placement post warnings and restrict ...

Page 4: ...fter examination by Federal discloses to be defective in material and or workmanship This warranty does not cover travel expenses the cost of specialized equipment for gaining access to the product or labor changes for removal and re installation of the product Batteries are not covered under warranty This warranty does not extend to any unit which has been subjected to abuse misuse improper insta...

Page 5: ...rstand the information contained in This manual before attempting to install or service The siren Pay careful attention to the following notices located on the equipment A NOTICES EXTERNALLY PLACED B NOTICES INTERNALLY PLACED ...

Page 6: ...AC Power Options 2 2 SECTION III INSTALLATION 3 1 Control Unit Battery Box Location 3 1 3 2 Control Unit Battery Box Installation 3 1 3 3 Electrical Connections 3 2 3 4 Pre operation Checkout 3 5 SECTION IV SERVICE AND MAINTENANCE 4 1 General 4 1 4 2 Preventive Maintenance 4 1 4 3 Problem Checklist 4 2 Parts Location Diagram 4 3 Parts List 4 4 SECTION V OPTIONS 5 1 Model 2001TR 5 1 5 2 Model 2001 ...

Page 7: ...able batteries The lower and upper cabinets are interconnected via liquid tight conduit which is sealed to prevent harmful vapors from entering the control area Four batteries are connected in series to provide 48VDC operating power to the siren The chargers in the upper cabinet operate on 120VAC to keep the batteries charged This arrangement continues to provide power to the siren as specified in...

Page 8: ...to operate when only a 208 220 240VAC power source is available C Model 2001HTR In locations where temperatures may drop below freezing for 72 hours or more the optional battery warmers are recommended to maintain battery efficiency On off control of the warmers is maintained by a thermostat that senses the inside temperature of the battery cabinet D Model 2001HR This option enables the control of...

Page 9: ...Discharge Sealed Lead Acid Maintenance Free Rechargeable BCI Group Size 24 Terminal Type TSM Load Test Current 200A Charging System Charger Output Current 3A nom 9A max Charging Voltage 13 6VDC each battery Operating Temperature 30 C to 60 C Service disconnect fusing is required Siren to be equipped with four Delco Voyager M24MF batteries which may be purchased locally T Th he e s si ir re en n c ...

Page 10: ... POWER OPTIONS Step down Battery Charging Transformer Model 2001 240 Input Voltage 208 220 240VAC single phase 60Hz Output Voltage 120VAC Current Requirements 2A nom KVA 1 25 Dimensions HWD 12 75 x 6 37 x 6 06 324mm x 162mm x 154mm AC Primary Operation Model 2001TR Operating Voltage 208 220 240VAC nom single phase Current Requirements 30A approx 50A service recommended KVA 6 5 primary 9 2 secondar...

Page 11: ...The method of activation should first be considered when determining the best location for the Control Unit Battery Box In addition to the push buttons provided inside the Control Unit cabinet land line or radio can be used for remote activation Control by land line is through normally open switches or dry contract closures connected directly to the terminal block in the Control Unit Additional in...

Page 12: ... In addition the mounting method used must be able to withstand external mechanical stresses that may be applied to the assembly 2 Locate the Control Unit Battery Box when possible within a 50 ft wire run of the siren Attach the Control Unit Battery Box assembly to the mounting surface using the appropriate user supplied hardware The Control Unit Battery Box can be mounted indoors as well as outdo...

Page 13: ... or punching an appropriate sized hole in the cabinet install a 1 user supplied electrical conduit fitting in the bottom of the Control Unit cabinet and in the bottom of the siren rotator housing 2 Install 1 user supplied electrical conduit between the conduit fitting in the bottom of the siren rotator housing and the conduit fitting at the bottom of the Control Unit cabinet 3 Route the interconne...

Page 14: ... and black wires provide 48VDC operating power to the siren The AC power cord is used with the optional battery warmers The multiple conductor cable provides the charge current for the batteries Several white wires with lugs on each end are also packaged with the batteries These wires are used to connect the batteries in series See figure 3 4 for proper wiring 8 Apply user supplied grease or other...

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Page 17: ...ke sure all connections in the Control Unit Battery Box are correct and properly tightened 2 Make sure no one is within 300 of the siren if they are above ground level Sound levels on the ground are not excessive when the siren is mounted at least 40 above the ground 3 Activate each siren function from all control points Check for proper rotation and sound of siren signals After confirming that th...

Page 18: ...3 8 ...

Page 19: ... Park Illinois 60466 1 800 524 3021 Refer to Section 4 3 4 2 PREVENTIVE MAINTENANCE Test the 2001DC for proper operation at least once a month A daily test at noon curfew or other selected time is preferred This not only enhances the usefulness of the siren but instills public confidence in the reliability of the warning system and provides additional confirmation of it being prepared for operatio...

Page 20: ... devices be padlocked to discourage tampering and vandalism 4 3 PROBLEM CHECKLIST DANGER Electrocution or severe personal injury could occur when working on this equipment Service should only be performed by service technicians familiar with 240VAC power and only after reading this manual The following checklist should be completed if the unit fails to operate properly A VOM is required for some m...

Page 21: ......

Page 22: ...or primary AC operation with battery backup and allows the siren to operate from a 208 220 240VAC power source without the use of the batteries During a power failure an automatic switch over to battery operation will occur to maintain the siren s normal operation B MOUNTING LOCATION Keep wire lengths to a minimum Mount the transformer assembly as close as possible to the Control Unit Battery Box ...

Page 23: ...ck to relay K3 3 of the control unit cabinet 3 Connect a black wire from the transformer terminal block to terminal block TB2 2 of the control unit cabinet 4 Connect AC line across the appropriate taps of transformer H1 H2 H3 See figures 5 1A and 5 1B 5 Cap the unused tap NOTE When using the model 2001TR it is also necessary to provide a 120VAC power source to provide power to the battery chargers...

Page 24: ...5 3 Figure 5 2 Transformer Rectifier Wiring To Control Unit Figure 5 3 2001tr Transformer Rectifier Parts List ...

Page 25: ...tery chargers B MOUNTING LOCATION Keep wire lengths to a minimum Mount the transformer as close as possible to the control Unit Battery Box C SPECIFICATIONS Input Voltage 208 220 240VAC 60Hz single phase Output Voltage 120VAC 60Hz single phase 1 25 KVA D WIRING NOTE This product is to be installed in accordance with national and local electrical codes To perform the wiring proceed as follows see F...

Page 26: ...with 4 battery warmers that are wrapped around each of the 4 batteries in the battery cabinet The warmers are plugged into the cube taps which plug into the thermostat cube which is plugged into a 120VAC outlet that is provided for in the battery box No other connection or mounting is required for this option 5 4 Radio Controller Refer to the FC Installation manual 255294 and the FC Users manual 2...

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