FEDERAL INDUSTRIES RSSL378 Installation & Operation Instructions Download Page 46

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Refrigerated Self-Serve Merchandiser (High Profile)

Page 46

WIRING DIAGRAM 208-240V - SELF CONTAINED

RSSL378SC, RSSL478SC, RSSL578SC & RSSL678SC
RSSL360SC, RSSL460SC, RSSL560SC & RSSL660SC

AFTER 01/01/2020

BLK

Y/G

BLK

CONDENSING UNIT

PTC HEATER

18GA.

BLK

FAN

BLK

PLUG

BLK RIBBED

BLK

DUAL PRESSURE CONTROL

12GA.

14GA.

CON DENSATE EVAPORATOR

PTC HEATER

BLK

14GA.

BLK/BL

SWITCH

LIGHT

12GA.

BLK

14GA.

POWER IN

R
BLK

OPTIONAL POWER SWITCH

USE COPPER CONDUCTORS

UNIT MUST BE GROUNDED

SUPPLY CONNECTIONS

ONLY FOR POWER

FIELD WIRING BOX

RED/WHITE

LIGHTING CIRCUIT

ANTI-SWEAT HEATER

TEMP. PROBE PBI

DEFROST PR OBE PB2

14GA.

18GA.

BLK
OR
RED

BLK

ELECTRON IC

CONTROLLER

11 109 8

76 5

BLK
OR
RED

208 - 240 VOLTS
50/60 HERTZ
1 PHASE

OPTIONAL
POWER CORD WITH
NEMA# 6-20P PLUG

CONDENSER
FAN

COMPRESSOR
RELAY

FAN MOTOR LEAD REMOVED FROM TERMINAL 5
AND WIRED TO RUN 100%
(FAN MOTOR TO RUN 100%
DOES NOT CYCLE WITH COMPRESSOR)

BLK

18GA.

14GA.

BL (OR) W

FLOAT SWITCH

BLK

BR (OR) BLK

CON DENSATE PU MP, OPTIONAL

COND ENSATE PUMP

CON DENSATE EVAPORATOR

AS PER O RDER

14GA.

18GA.

BLK

POWER
SUPPLY
24V. OUTPUT

B -
R +

POWER IN

W = WHITE
R = RED

BR = BROWN

G = GREEN

BL = BLUE
Y = YELLOW

COLOR CODE

BLK = BLACK

Y/G = YELLOW/GREEN STRIPE

BLK/BL = BLACK/BLUE STRIPE

PLUG & SOCKET

PLUG

SHELF LIGHT LED

TOP LIGHT LED

STANDARD TOP LIGHT &
OPTIONAL SHELF LIGHTS
QTY ( 2 TO 5 ) PER CASE

PLUG & SOCKET

PLUG

SHELF LIGHT LED

OPTIONAL SHELF LIGHTS
6' CASE ONLY QTY ( 2 TO 5 )
PER CASE SIDE

PTC HEATER

Y/G

HOT GAS PAN W/PTC HEATER

BLK

FLOAT SWITCH

SELF CONTAINED 208-240V 50/60HZ
RSSM/RSSL/RSSD/ERSSHP 3,4,5,&6
ELECTRONIC CONTROL CIRCUIT
& LED LIGHT CIRCUIT
91-21065-1 10/16/18

PLUG & SOCKET

PLUG

TOP LIGHT LED

VERTICLE LIGHT LED

+ R

-B

LIGHTING CIRCUIT FOR
ERSSHP, RSSD & RSSM
WITH VERTICAL LIGHTS

Summary of Contents for RSSL378

Page 1: ...s NSSL378 NSSL478 NSSL578 NSSL678 Non Refrigerated INSTALLATION OPERATION INSTRUCTIONS KEEP THIS MANUAL FOR FUTURE REFERENCE Engineering and technical data are subject to change without notice FEDERAL...

Page 2: ...ing Requirements 9 Optional permanent connection 9 OPERATING INSTRUCTIONS 10 Initial Start Up 10 Light Switch Lights 10 LED Light Replacement 10 Digital Display 10 Placing Product in Case 10 Energy Sa...

Page 3: ...ing The Condenser Coil 22 Cleaning The Condensate Pump 22 Cleaning The Acrylic Air Deflector 23 Daily Cleaning 23 Weekly Cleaning 24 SHELVES 25 Installation Removal 25 SERVICE INFORMATION 26 Pre Servi...

Page 4: ...ions intended only for persons qualified to perform electrical work DANGER Improper or faulty hookup of electrical components in the case can result in severe injury or death All electrical wiring hoo...

Page 5: ...y or death will occur if you ignore the message WARNING Severe injury or death can occur if you ignore the message CAUTION Minor injury or damage to your case can occur if you ignore the message NOTIC...

Page 6: ...radiators or ceiling fans nor should it be located near open doors or main door entrances Avoid locations where there is excessive air movement or air disturbances and avoid high humidity locations s...

Page 7: ...ump Check the level of the case along the front rail and along the top of the display pan Shim under the case frame as needed to level the case It is recommended that the leveled case be sealed to the...

Page 8: ...air discharge honey comb Optional Shelf Lights If optional shelf lights are furnished make certain that the shelf light cords are completely inserted into the sockets in the back panel and end of led...

Page 9: ...national electrical standards A separate circuit for each display case is required to prevent other appliances on the same circuit from overloading the circuit and causing malfunction The electrical...

Page 10: ...ights are installed they are also controlled by this switch Led Light Replacement The light is attached to the shelf with plastic spring clips To remove a light un plug cord from end of bulb and pull...

Page 11: ...l To turn refrigeration control power on press and hold for approx three seconds The display will read On while the button is depressed When the control powers on the display will read the current set...

Page 12: ...initiate a defrost by two different methods involving time and temperature as outlined in the Defrost Cycle section Pg Error Bookmark not defined of ELECTRONIC CONTROL PARAMETERS AND EXPLANATION OF O...

Page 13: ...on the display If there are multiple codes the display will continuously cycle through them The following photo shows error code E0 as an example Mute You may mute the alarm by pressing and releasing...

Page 14: ...Minimum condenser fan off time in progress On Alarm occurring See error code section below On Indicates temperature unit of measure Powering on control To turn refrigeration control power on press an...

Page 15: ...conds The defrost is initiated when the defrost mode indicator illuminates on the display The control display will then return to reading the probe temperature When the defrost mode indicator turns of...

Page 16: ...rve Merchandiser High Profile Page 16 TEMPERATURE PROBE COMMON RESISTANCE CHART Probe Temp Maximum Resistance Normal Resistance Minimum Resistance 32 F 0 C 27 83 27 28 26 74 77 F 25 C 10 1 10 9 9 212...

Page 17: ...material and is labeled TEMP The sensor location is critical for proper operation on the unit Do not move or relocate this sensor The coil sensor is strapped to the evaporator coil and is labeled DEF...

Page 18: ...ually changed in the field Control parameter changes can only be made by downloading a new set of parameters using a program chip supplied by Federal Industries TAB PARAMETER DESCRIPTION RSSM CONFIGUR...

Page 19: ...nt temperature and relative humidity conditions REFRIGERATION OPERATION Self Contained Models Refrigeration R404A Charge Prior To 01 01 2020 See Refrigeration And Electrical Data Pages Refrigeration R...

Page 20: ...changes to the control unless another refrigerant is used Note Check your State and Local regulations for approved refrigerants for your install location Federal Industries is not liable for any alter...

Page 21: ...ical The refrigeration line should be as short as possible and should not exceed 100 feet 2 Refrigeration parts between condensing unit and case are typically supplied by installing contractor 3 Route...

Page 22: ...Condenser coil or optional air filter is cleaned twice per month to insure proper refrigeration performance and to prevent compressor failure In some environments it may be necessary to clean more fre...

Page 23: ...r to prevent electrical damage to the case NOTICE Shut off lights and power switches and remove all products from case Allow sufficient time for the unit to reach room temperature before proceeding wi...

Page 24: ...anual 2 Dip rag in warm soapy water and ring out thoroughly Clean all shelves and shelf brackets and dry with soft dry towel 3 Lift the display decks up and out of evaporator tub 4 Clean the display d...

Page 25: ...alled it will be necessary to unplug the shelf light cord before repositioning the shelf brackets The shelves can be installed horizontally or slanted at a 10 downward angle To change the shelf slant...

Page 26: ...ical Support please contact Phone 800 356 4206 and choose the Tech Support Warranty Option Email Service federalind com For Warranty Compressors please contact the Parts Department Phone 800 356 4206...

Page 27: ...f open refrigerated merchandisers is critical to case performance Make sure that warm product is not being installed inside the case All product must be pre chilled prior to loading for proper case pe...

Page 28: ...d for persons walking by or working in the general area of the case Any case malfunction or housekeeping problem that creates a slip fall hazard around or under a case should be corrected immediately...

Page 29: ...the rear of the case for Maximum Fuse Size and Minimum Circuit Ampacity REFRIGERATION Self Contained Models Refrigeration R449a Charge Self Contained After 01 01 2020 3 Pounds Refrigeration R404A Cha...

Page 30: ...Condensate Pan Heater 5 0 120 5 0 208 240 Condensate Pump 1 0 120 5 208 240 1 0 120 0 5 208 240 Refer to the rating plate data attached to the rear of the case for Maximum Fuse Size and Minimum Circui...

Page 31: ...0 Refer to the rating plate data attached to the rear of the case for Maximum Fuse Size and Minimum Circuit Ampacity REFRIGERATION Self Contained Models Refrigeration R404A Charge Self Contained 4 Pou...

Page 32: ...of the case for Maximum Fuse Size and Minimum Circuit Ampacity REFRIGERATION Self Contained Models Before 11 24 2021 Refrigeration R449a Charge Self Contained 4 Pounds After 11 24 2021 Refrigeration...

Page 33: ...the case for Maximum Fuse Size and Minimum Circuit Ampacity REFRIGERATION Self Contained Models Refrigeration R404A Charge Self Contained 4 Pounds The self contained models are shipped from the facto...

Page 34: ...f the case for Maximum Fuse Size and Minimum Circuit Ampacity REFRIGERATION Self Contained Models Before 11 24 2021 Refrigeration R449a Charge Self Contained 4 25 Pounds After 11 24 2021 Refrigeration...

Page 35: ...ase for Maximum Fuse Size and Minimum Circuit Ampacity REFRIGERATION Self Contained Models Refrigeration R404A Charge Self Contained 4 25 Pounds The self contained models are shipped from the factory...

Page 36: ...ELECTRICAL Power Supply Volts 120Volts or 208 240Volts Frequency 60 Hertz 60 Hertz Phase 1 Phase 1 Phase Number of Wires 2 ground 2 ground AMPS VOLTS AMPS VOLTS Lights 0 7 120 0 3 208 240 Includes Opt...

Page 37: ...35 42 20871 25C35 42 20871 25C35 Power Supply Led 24V 39 20986 39 20986 39 20986 Light Switch On Off 41 11066 41 11066 41 11066 Heater Wire Assembly 43 14892 43 14892 43 19467 Condensate Pan SA5406 1...

Page 38: ...4892 43 14892 43 19467 Condensate Pan SA5406 1 SA5406 1 SA5406 2 Condensate Pump 47 15686 47 15686 47 15687 Cord Plug RSSL378 43 30818 43 19090 Cord Plug NSSL378 43 11302 Miscellaneous Components Pric...

Page 39: ...Power Supply Led 24V 39 20986 39 20986 39 20986 39 20986 39 20986 Light Switch On Off 41 11066 41 11066 41 11066 41 11066 41 11066 Heater Wire Assembly 43 14891 43 14891 43 15926 43 15926 Condensate P...

Page 40: ...11066 41 11066 Heater Wire Assembly 43 14891 43 14891 43 15926 Condensate Pan SA5406 1 SA5406 1 SA5406 2 Condensate Pump 47 15686 47 15686 47 15687 Cord Plug RSSL478 43 30818 43 19090 Cord Plug NSSL4...

Page 41: ...48C35 42 20871 48C35 42 20871 48C35 Power Supply Led 24V 39 20986 39 20986 39 20986 Light Switch On Off 41 11066 41 11066 41 11066 Heater Wire Assembly 43 20356 43 18043 Condensate Pan SA5406 2 SA540...

Page 42: ...066 Heater Wire Assembly 43 20356 43 18043 Condensate Pan SA5406 2 SA5406 12 Condensate Pump 47 15687 47 15686 Cord Plug RSSL578 43 19090 Cord Plug NSSL578 43 11302 Miscellaneous Components Price Tag...

Page 43: ...871 25C35 42 20871 25C35 42 20871 25C35 Power Supply Led 24V 39 20986 39 20986 39 20986 Light Switch On Off 41 11066 41 11066 41 11066 Heater Wire Assembly 43 19113 43 19113 Condensate Pan SA5406 2 SA...

Page 44: ...066 Heater Wire Assembly 43 19113 43 14893 Condensate Pan SA5406 2 SA5406 12 Condensate Pan 1800W OPTIONAL SA5406 3 SA5406 13 Condensate Pump 47 15687 47 15686 Cord Plug RSSL678 43 19090 Cord Plug NSS...

Page 45: ...UBIC FT SQUARE INCHES PERSHELF SQUARE INCHES DISPLAY DECK TOTAL SQUARE INCHES RSSL378 360 RSSL478 460 RSSL578 560 468 0 418 0 2290 1354 622 0 555 0 3043 1799 3865 2285 705 0 790 0 2 2 11 5 7 1 2 7 3 6...

Page 46: ...OTOR LEAD REMOVED FROM TERMINAL 5 AND WIRED TO RUN 100 FAN MOTOR TO RUN 100 DOES NOT CYCLE WITH COMPRESSOR R G BLK BLK 18GA 14GA 14GA 14GA R BL OR W G FLOAT SWITCH M G BLK BR OR BLK CONDENSATE PUMP OP...

Page 47: ...DENSATE PUMP FLOAT SWITCH OPTIONAL FIELD INSTALLED CONDENSATE EVAPORATOR G SEPERATE 120V 15A CIRCUIT REQUIRED BLK BASE FAN INSTALLED WHEN OPTIONAL CONDENSATE PAN IS USED STANDARD ON ALL REMOTES BLK R...

Page 48: ...GHT LED SHELF LIGHT LED SHELF LIGHT LED SHELF LIGHT LED SHELF LIGHT LED SHELF LIGHT LED FAN FAN M PLUG PLUG M PLUG BLK BLK RIBBED W BLK 14GA 12GA BLK RED WHITE W W W BLK BLK BL SWITCH LIGHT ANTI SWEAT...

Page 49: ...CH OPTIONAL FIELD INSTALLED CONDENSATE EVAPORATOR G SEPERATE 120V 15A CIRCUIT REQUIRED BLK BASE FAN INSTALLED WHEN OPTIONAL CONDENSATE PAN IS USED STANDARD ON ALL REMOTES LIGHTING CIRCUIT R B R B PLUG...

Page 50: ...ELF LIGHT LED SHELF LIGHT LED SHELF LIGHT LED SHELF LIGHT LED BLK BLK BL G POWER SUPPLY 24V OUTPUT B R REMOTE 120V 60HZ NSSM NSSL 3 4 5 6 LED LIGHT CIRCUIT 91 21065 4 10 16 18 W BLK POWER IN W G BLK 1...

Page 51: ...BLK OR RED W W BLK BLK ELECTRONIC CONTROLLER 11 109 8 76 5 4 BLK OR RED BLK OR RED 208 240 VOLTS 60 HERTZ 1 PHASE OPTIONAL POWER CORD WITH NEMA 6 20P PLUG CONDENSER FAN COMPRESSOR RELAY 4 5 2 1 FAN M...

Page 52: ...1 FAN MOTOR LEAD REMOVED FROM TERMINAL 5 AND WIRED TO RUN 100 FAN MOTOR TO RUN 100 DOES NOT CYCLE WITH COMPRESSOR W G BLK BLK 18GA 14GA 14GA 14GA W BL OR W G FLOAT SWITCH M G BLK BR OR BLK CONDENSATE...

Page 53: ...11 10 9 8 7 6 5 4 3 2 1 LIGHTING CIRCUIT R B R B PLUG SOCKET PLUG R B R B PLUG SOCKET PLUG SHELF LIGHT LED SHELF LIGHT LED SHELF LIGHT LED SHELF LIGHT LED SHELF LIGHT LED TOP LIGHT LED SHELF LIGHT LE...

Page 54: ...ge 54 California Residents Only WARNING This product can expose you to chemicals including chromium which is known to the State of California to cause cancer and birth defects or other reproductive ha...

Page 55: ...TS PAGES 11 12 BJW 02 17 20 H ADDED RSSL360 RSSL460 RSSL560 RSSL660 BJW 10 21 21 3732 I ADDED BEFORE AFTER DATES FOR C U ON 5 6 C U BEFORE 1 1 2022 30 17889 AFTER 1 1 2022 30 21493 ADC 11 9 2021 3742...

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