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FEC AFC3000, Manual

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FEC AFC3000 Manual Download Page 13

                                   

 

Ethernet-I/P Fieldbus Expansion Unit 

   

 

     

PAGE  13 

 

Fieldbus Message Setting (MFC Unit 

￫

￫

￫

￫

  PLC) 

The message information output from the MASTER Spindle for PC communication and I/O (PLC) control 
is  set  in  the  AFC3000  User  Console  software.  The  maximum  size  of  the  message  output  that  can  be 
handled is 4096 bytes. 
The output order of the message data is: “Multi Format Data” 

￫

  “Spindle format data of Spdl. No. 1” 

￫

 

“Spindle format data of Spdl. No. 2” 

￫

 

･･･

 

￫

  “Spindle format data of Spdl. No. 32.” 

The  message  output  format  is  selectable  (in  the  AFC3000  Software)  to  output  either  BCD  format  or 
ASCII format, both examples are listed below. 
Please contact the PLC manufacturer regarding the setting at the PLC side. 
 

●

 Multi Format Output Items (BCD Format) 

Output 

Items 

Number 

of Bytes 

Fastening 

Data 

Multi Format 

LSB (1word) 

PLC Input Data 

MSB (16word) 

Date 

4 

2013

／

5

／

28 

20 

13 

5 

28 

- 

- 

- 

~ 

- 

Time 

4 

12:34:56 

12 

34 

56 

00 

- 

- 

- 

- 

ID *1 

32 

ABCDEF 

A 

B 

C 

D 

E  F  NUL 

NUL 

SEQ No. 
(1 to 32) 

2 

2 

00 

02 

- 

- 

- 

- 

- 

- 

SEQ 
Judgment 
*2 

2 

REJECT 

00 

01 

- 

- 

- 

- 

- 

- 

ACCEPT 

00 

02 

- 

- 

- 

- 

- 

- 

ABNORMAL  00 

04 

- 

- 

- 

- 

- 

- 

STOP 

00 

08 

- 

- 

- 

- 

- 

- 

RESET 

STOP 

00 

10 

- 

- 

- 

- 

- 

- 

BYPASS 

00 

20 

- 

- 

- 

- 

- 

- 

START OFF 

00 

40 

- 

- 

- 

- 

- 

- 

IN CYCLE 

00 

80 

- 

- 

- 

- 

- 

- 

SEQ 
Cycle 
Count 

4 

123456 

00 

12 

34 

56 

- 

- 

- 

- 

*1:  The ID is fixed at 32 bytes (16 words) and is output in ASCII format. NULL letters are set as unset 

values. 

*2:  Please  refer  to  AFC3000  Operation  Manual,  “Sequence  Judgment”  regarding  the  details  of  SEQ 

Judgment. 

････

 Do not use the following characters when inputting the ID data. 

“

“

“

“

∖

∖

∖

∖

”: backslash (yen mark), “/”: slash, 

“

“

“

“

:”: colon, “*”: asterisk, “?”: question mark, 

“””

“””

“””

“””

: double quotation, “<” “>”: inequality signs, “|”: pipe sign 

Caution

 

Summary of Contents for AFC3000

Page 1: ...AFC3000E FB EN 3 MFC EN Ethernet I P Fieldbus expansion Unit...

Page 2: ...FEC Automation Systems This document shall not be released to or copied for any person and or organization without the expressed prior consent of FEC Automation Systems Unauthorized reproduction or di...

Page 3: ...thernet I P Control of tools and transactions of message information are executed by Ethernet I P explicit message communication Due to conformance with the open field network Ethernet I P System conn...

Page 4: ...Ethernet I P Fieldbus Expansion Unit PAGE 4 Description of the Hardware Ethernet I P Module Status LED Network Status LED Ethernet I P Connector Link Activity LED...

Page 5: ...the AFC3000 User Console or may be downloaded from the FEC website Please refer to the instruction manual for the Ethernet I P configuration software concerning the appropriate method for using the ED...

Page 6: ...e or more connection timeout has occurred B Module Status LED Off Off Power OFF Power is not supplied Green Lit up Online Controlled by a scanner in RUN state Flash Communication not established Incom...

Page 7: ...T BIT 2 6 SEQ SELECT No 23 7 SEQ SELECT BIT 3 7 SEQ SELECT No 24 8 SEQ SELECT BIT 4 8 SEQ SELECT No 25 9 CYCLE COUNT UP 9 SEQ SELECT No 26 10 CYCLE COUNT CLEAR 10 SEQ SELECT No 27 11 SEQ SELECT No ENA...

Page 8: ...on Manual Section 5 3 2 and 5 3 3 for description of the respective signals The allocation of the input signals is fixed cannot be changed The unused area of the inputs is also secured and cannot be u...

Page 9: ...SELECTED 4 TOTAL BUSY 4 SEQ No 21 SELECTED 5 END 5 SEQ No 22 SELECTED 6 SEQ SELECT BIT 0 6 SEQ No 23 SELECTED 7 SEQ SELECT BIT 1 7 SEQ No 24 SELECTED 8 SEQ SELECT BIT 2 8 SEQ No 25 SELECTED 9 SEQ SEL...

Page 10: ...Output word No 6 Output Signal Setting Example 0 SNUG TQ HI REJ No 5 Output word No 8 Thru No 16 Output Signal Setting Example 0 1 TQ INHIBIT HI REJ No 5 1 2 F ANGLE HI REJ No 5 2 3 F ANGLE LO REJ No...

Page 11: ...is a special reason Be sure to perform backup before changing the fieldbus settings of the Unit Bus Type Select The type of bus is selected from the list Also when Upload is executed the bus type is...

Page 12: ...Setting Data Length FEC OUTPUTS MFC Unit to PLC 32 bytes 256 bits Message Data Length PLC to MFC Unit 32 bytes Message Data Length MFC Unit to PLC 4096 bytes The number of message block bytes is fixe...

Page 13: ...r regarding the setting at the PLC side Multi Format Output Items BCD Format Output Items Number of Bytes Fastening Data Multi Format LSB 1word PLC Input Data MSB 16word Date 4 2013 5 28 20 13 5 28 Ti...

Page 14: ...C C ABNORMAL A B N STOP S T O P RESET STOP R S T BYPASS B Y P START OFF S O F F IN CYCLE I N C Y SEQ Cycle Count 8 123456 1 2 3 4 5 6 1 The number of output bytes of the ID is fixed at 32 bytes 16 wor...

Page 15: ...23 13 Rate 2 Increment Torque 2 4 12 34 00 12 34 02 Rate 2 Increment Angle 2 4 123 4 00 12 34 01 Rate 3 2 4 0 123 00 01 23 03 Rate 3 Increment Torque 2 4 12 34 00 12 34 02 Rate 3 Increment Angle 2 4...

Page 16: ...ber of Digits to the right of the Decimal Point Indication Details Indication Details 0 value 0 No digits right of decimal point 1 value 1 1 digit right of the decimal point 2 2 digits right of the de...

Page 17: ...te 2 3 10 0 123 0 1 2 3 Judgment Occurrence Rate 2 Increment Torque 6 12 34 1 2 3 4 Rate 2 Increment Angle 6 123 4 1 2 3 4 Rate 3 3 10 0 123 0 1 2 3 Judgment Occurrence Rate 3 Increment Torque 6 12 34...

Page 18: ...ode Indication Details Indication Details Space 20H value Space 20H Within high and low limit no warning peak current 2DH value H 48H Outside high limit high limit warning peak current L 4CH Outside l...

Page 19: ...Reject Items Torque Reject Peak torque low limit Reject peak torque high limit Reject Final torque low limit Reject final torque high limit Reject Snug torque high limit Reject Start torque inhibit h...

Page 20: ...g Standard Torque will cause a Final Angle High Limit reject Note If the fastening reaches the end of the fastening cycle and rejects no data will be reported in this data item The BCD output format d...

Page 21: ...T 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 Logic OR OR OR OR OR OR OR OR OR OR OR OR OR OR OR OR ACCEPT REJECT ABNORMAL BYPASS STOP RESET STOP Peak Torque High Limit REJECT Peak Torque Low Limit REJECT Final T...

Page 22: ...1st Reject Item Spindle Judgment 02 02 00 02 Also if the fieldbus message is unset the following contents are output Data Format Output Item Number of Bytes BCD Format Spindle cycle count 4 digits 2by...

Page 23: ...rmat PLC Input ASCII Format Sequence Cycle Count 216 C00 00 00 C00 to C07 _____216 C01 02 16 Date 2013 06 21 C02 20 13 C08 to C17 2013 06 21 C03 06 21 Time 10 23 36 C04 10 23 C18 to C25 10 23 36 C05 3...

Page 24: ...o C53 __9 012___ C11 12 03 1st Time sec 12 345 C12 01 23 C54 to C63 _12 345___ C13 45 03 2nd Time sec 6 789 C14 00 67 C64 to C73 __6 789___ C15 89 03 2 Peak Torque N m 23 45 C16 00 23 C17 45 02 3 Peak...

Page 25: ...E If the system is not the same as listed above setup may be different Please contact to PLC manufacturer for detail as each PLC may be different 1 Register MASTER Spindle Fieldbus unit to network In...

Page 26: ...module and IP address then click Change button for editing I O Size Edit Input and Output size NOTE These values must match with the controller s setup set at page 4 of this document I O Size Setup f...

Page 27: ...Port 2 O Data 5 5 SEQ NO 30 Select O Data 9 5 Spindle 24 BYPASS O Data 1 6 Input Wait Port 3 O Data 5 6 SEQ NO 31 Select O Data 9 6 Spindle 25 BYPASS O Data 1 7 Input Wait Port 4 O Data 5 7 SEQ NO 32...

Page 28: ...Ethernet I P Fieldbus Expansion Unit PAGE 28 AFC3000 Output signals are programmable as it was mentioned in page 4 of this document Open PLC Output Layout Setup AFC3000 software...

Page 29: ...Ethernet I P Fieldbus Expansion Unit PAGE 29 In the AFC3000 software edit the PLC output signal as desired Enter the Tag Table Description as it was mapped in AFC3000 Userconsole Software...

Page 30: ...data to the controller and exporting fastening result data to the PLC Transfer part ID Data to AFC3000 controller using MSG function AFC3000 Userconsole Software Configuration The AFC3000 controller...

Page 31: ...Ethernet I P Fieldbus Expansion Unit PAGE 31 Select From Fieldbus at Data Input Select Download RS232C Input Output Format to AFC3000 Controller...

Page 32: ...to use this function In this example AFC_PART_ID AND PART_ID_DATA are used The size of PART_ID_DATA should match with the Message Size Setup set up in the AFC3000 controller Refer to page 4 of this d...

Page 33: ...ieldbus Expansion Unit PAGE 33 The configuration of AFC_PART_ID should be as shown below Service Type Set Attribute Single Service Code 10 Hex Class A2 Hex Instance 1 Attribute 5 Path Specify the AFC3...

Page 34: ...n ASCII formatted data 20 Hex 7E Hex in order for the AFC3000 system to handle it correctly However this ID data is also used as a part of the torque curve file name when it is set to save automatical...

Page 35: ...ect the DATA TYPE format BCD or ASCII Data from the Multi and Axis Spindle must be configured in each tab of the table below The Multi format contains the Header data such as Date Time Sequence Cycle...

Page 36: ...ACH spindle connected in the system When the system has more than 1 spindle the data will be mapped as shown below Data from total fastening status Data from SPINDLE 1 nutrunner Data from SPINDLE 2 nu...

Page 37: ...Fieldbus Expansion Unit PAGE 37 After the fastening result data has been selected download the configuration to the AFC3000 controller The setup for this configuration is part of FIELDBUS MESSAGE SETU...

Page 38: ...his function In this example FASTENING_RESULT AND FASTENING_RESULT_DATA are used The size of FASTENING_RESULT_DATA should match with Message Size Setup set for AFC3000 controller Refer to page 4 of th...

Page 39: ...bus Expansion Unit PAGE 39 The configuration of FASTENING_RESULT should be as shown below Service Type Get Attribute Single Service Code e Hex Class A2 Hex Instance 1 17 Attribute 5 Path Specify the A...

Page 40: ...Ethernet I P Fieldbus Expansion Unit PAGE 40 Fastening result and tag memory...

Page 41: ...ening result data but the explicit message function can only transfer 250 bytes at time by protocol limitation To retrieve the fastening data after 250th byte change the instance ID in the MSG functio...

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