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FCI USA LLC 

 

Manual Part. No. 

10118656-9090

 

Issued: (2011/09/12) 

 

Page 6 of 7 

    

 

Revision B 

 

Maintenance

 

 
It is recommended that each operator of the tool be made aware of, and responsible for, the following 
maintenance steps: 

1.

 

The tool utilizes a “floating shear” to cut the terminal from the carrier strip during the crimping 
process and to cut the carrier strip from the previous termination into small, manageable strips.  It 
is good practice to keep the scrap strips clear of the hand tool. 

2.

 

Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth. 

3.

 

Do not use any abrasive materials that could damage the tool. 

4.

 

If an instance should occur of a crimped terminal remaining in the upper crimp tooling, do not use 
any sharp instruments to remove the terminal as this might scratch the tooling. 

5.

 

Make certain all pivot points, pins and bearing surfaces are protected with a thin coat of high 
quality machine oil. Do not oil excessively. 

6.

 

When tool is not in use, store in a clean, dry area. 

 
 

 Jams 
 

Should this tool ever become stuck or jammed in a partially closed position:  

Do not attempt to pull the 

handles open or “clamp” the handles closed as damage to the ratchet mechanism may result.

 

 

Depending on the situation, the tool may either be cleared by removing the upper tooling bolt or, 
using a bypass to release the ratchet pawl. 

 
 
Notes 

 

1.

 

This tool should only be used for the terminals and wire gauges specified within this manual. 

2.

 

This tool is not adjustable.  

a.

 

Variations in tools, terminals, and wire stranding and insulation types may affect crimp 
height. 

3.

 

The tool may not give a good insulation wrap (crimp) for all insulation sizes.  This tool is intended 
for standard conductor sizes. 

4.

 

FCI does not repair hand tools (see warranty).  If the crimp tooling is damaged or worn, 
replacement tooling must be purchased. 

5.

 

FCI does not certify crimp hand tools. 

6.

 

Check for damaged parts.  Before further use of the tool, determine that it would operate properly 
and perform its intended function – check for alignment of moving parts, binding of moving parts, 
breakage of parts, mounting, and any other conditions that may affect the operation. 

 
 
 

Summary of Contents for 10118656-1000

Page 1: ...g on the information therein All referenced brands product names service names and trademarks are the property of their respective owners 00000005981LF 000 EOS Power Buy Now We have 45 000 LP502030 PCM NTC LD A02554 EEMB Lithium Battery Rectangular 3 7V 250mAh Rechargeable in stock now Starting at 0 034 This EEMB part is fully warrantied and traceable 1 855 837 4225 Give us a call International 1 ...

Page 2: ...FCI USA LLC Manual Part No 10118656 9090 Issued 2011 09 12 Page 1 of 7 Revision B 1 25mm WIRE TO BOARD CRIMP TO WIRE HAND TOOL P N 10118656 1000 FCI MANUAL P N 10118656 9090 ...

Page 3: ... Applicator from FCI for production quantities using the reeled fed terminals o Do not add extensions to the handles or install this hand tool into any power assisted device Doing so will damage the hand tool and void any remaining warranty Please read these instructions thoroughly before using the hand tool Safety Eye Protection Eye protection should be worn at all times when operating or servici...

Page 4: ... tool is not designed to terminate loose piece terminals 2 Cut the carrier strip even with the left side of the first terminal being inserted Slide the pre cut terminal strip beneath the terminal guide cover positioning the strip such that the insulation tines of the terminal are under the cover and the conductor tines are on the outside of the cover see picture below 3 The terminal is located in ...

Page 5: ...fying that all conductor strands are contained within the terminal s conductor tines 3 Close handles with wire held in crimping area until the ratchet feature releases In order to obtain the appropriate crimp condition this hand tool is provided with a ratchet release mechanism Close the handle fully to reach the proper crimp condition and allow for opening of the hand tool Remove terminal after c...

Page 6: ...UMBER WIRE SIZE INSULATION DIAMETER INSULATION STRIP LENGTH AWG mm mm 10114827 001LF 28 32 1 00 Max 1 40 1 90 10114827 002LF 28 32 1 00 Max 1 40 1 90 SPARE PARTS PART NUMBER DESCRIPTION QTY 10118656 0001 Insulation Crimper 1 10118656 0002 Wire Crimper 1 10118656 0003 Anvil 1 10118656 0004 Cut Off 1 ...

Page 7: ...not in use store in a clean dry area Jams Should this tool ever become stuck or jammed in a partially closed position Do not attempt to pull the handles open or clamp the handles closed as damage to the ratchet mechanism may result Depending on the situation the tool may either be cleared by removing the upper tooling bolt or using a bypass to release the ratchet pawl Notes 1 This tool should only...

Page 8: ...er Periodically lubricate bearing surfaces to prevent rust build up After use of the hand tool wipe the tool particularly the crimping area to remove any debris and to prevent rust or scratches Keep the handles partially closed to protect the crimping area from dirt and foreign particles when the hand tool in not in use WHAT TO DO IF YOU NEED SERVICE In the event service or technical help regardin...

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