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Fayat Dynapac DFP11, Operating Instructions Manual, Page: 50 / 112

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Fayat Dynapac DFP11 Operating Instructions Manual Download Page 50

5.1  Notes on safety

If the following tests reveal damages or other defects, the machine

must not be operated, until these deficiencies have been corrected.

Do not operate the machine with defective indicators and control

elements.

Safety installations must not be removed or made ineffective.

Do not change any fixed settings.

WARNING!
Health hazard caused by fuels and lubricants!

–

Safety regulations and environmental protec-

tion regulations must be followed when han-

dling fuels and lubricants

 

Ä

 Chapter 3.4 ‘Han-

dling fuels and lubricants’ on page 23

.

WARNING!
Danger of injury caused by rotating parts!

–

Before starting work on the machine make sure

that the engine can not be started.

1.

Park the machine safely

 

Ä

 Chapter 6.5 ‘Parking the machine

in secured condition’ on page 65

.

Checks prior to start up – Notes on safety

 

DFP11

 

50

Summary of Contents for Dynapac DFP11

Page 1: ...Operating Instruction Maintenance Instruction Original Operating Instructions DFP11 Forward plate S N 101 925 26 1001 S N 101 925 32 1001 DL8 204 01 EN 02 2020...

Page 2: ...ding toluene and benzene which are known to the State of California to cause cancer and birth defects or other reproductive harm WARNING Breathing diesel engine exhaust exposes you to chemicals known...

Page 3: ...ions 22 3 3 3 Modifications and alterations to the machine 22 3 3 4 Damage defects misuse of safety devices 22 3 4 Handling fuels and lubricants 23 3 4 1 Preliminary remarks 23 3 4 2 Safety regulation...

Page 4: ...the rubber buffers 54 5 6 Checking the water level topping up 55 6 Operation 57 6 1 Mounting the guide handle 58 6 2 Starting the engine 59 6 3 Operation 62 6 4 Switching the water sprinkling system o...

Page 5: ...exciter housing 93 8 8 7 Replacing the air filter 94 8 9 As required 96 8 9 1 Cleaning the cooling fins and the cooling air intake openings 96 8 9 2 Cleaning the machine 97 8 9 3 Cleaning the water sp...

Page 6: ...Table of contents DFP11 6...

Page 7: ...1 Introduction Introduction DFP11 7...

Page 8: ...g maintenance and repair measures to maintain the functional safety of your machine A description of all necessary maintenance work maintenance intervals as well as information on fuels and lubricants...

Page 9: ...t constitute an extension of the warranty and liability conditions specified in the general sales and delivery conditions of Dynapac GmbH We wish you successful work with your Dynapac machine Introduc...

Page 10: ...Engine type Engine number Made by Designation Type Nominal Power Operating Mass Year of Construction Serial No Made in Germany Ammerl nder Str 93 D 26203 Wardenburg 1 2 B 924 0001 Fig 1 Machine type p...

Page 11: ...2 Technical data Technical data DFP11 11...

Page 12: ...42 7 542 21 3 500 19 7 Dimensions in millimetres Dimensions in inch Weights Operating weight CECE 108 238 kg lbs Basic weight 107 236 kg lbs Water spraying system optional equipment 10 22 kg lbs Trans...

Page 13: ...power SAE J 1349 3 6 4 8 kW hp Rated speed 3600 min 1 Drive system mechanical Exciter system Frequency 92 5520 Hz vpm Centrifugal force 25 5620 kN lbf Amplitude 1 75 0 069 mm in Water sprinkling syst...

Page 14: ...ed acc to ISO 3744 and EN 500 2 1 2 Vibration data Vector total of the weighted effective acceleration in three orthog onal directions Total vibration value ahv 4 1 m s2 on crushed rock determined acc...

Page 15: ...3 Concerning your safety Concerning your safety DFP11 15...

Page 16: ...s n generally accepted safety and road traffic regulations n country state specific safety regulations It is the duty of the operator to be acquainted with the safety regu lations and to apply these a...

Page 17: ...ctices for safe and environment friendly disposal of fuels and lubricants as well as replacement parts 3 1 3 Personal protective equipment Depending on the work to be carried out personal protective e...

Page 18: ...use This machine must only be used for n Compaction of all types of soils n Repair work on all types of soil n Paving of walkways n Work in trenches n Underfilling and compaction of hard shoulders Int...

Page 19: ...g and lashing points specified in these instructions must be used It is prohibited to use other lifting and lashing points e g guide handle steering rod 3 1 6 Estimated service life of the machine If...

Page 20: ...regular safety inspections 3 2 2 Expert qualified person An expert qualified person is a person who based on his her pro fessional education and experience has profound knowledge in the field of const...

Page 21: ...operate the machine Persons under the influence of alcohol medication or drugs are not allowed to operate service or repair the machine Maintenance and repair work requires specific knowledge and must...

Page 22: ...be informed about the dangers that arise from the operation of the machine 3 3 2 Regular safety inspections Have the machine inspected by an expert qualified person as required for the conditions the...

Page 23: ...name of substance n possible dangers n composition information on constituents n first aid measures n fire fighting measures n measures in case of accidental release n handling and storage n limitati...

Page 24: ...Health hazard caused by contact with gasoline Wear your personal protective outfit protective gloves protective clothing Do not inhale any fuel fumes Do not swallow gasoline Avoid contact with gasolin...

Page 25: ...with fuel sta bilizer Wear your personal protective outfit protective gloves protective clothing Do not inhale any fuel stabilizer fumes Do not swallow fuel stabilizer Avoid contact with fuel stabiliz...

Page 26: ...aused by contact with oil Wear your personal protective equipment pro tective gloves protective clothing Do not inhale any oil vapours Avoid contact CAUTION Danger of slipping on spilled oil Immediate...

Page 27: ...ne components Secure the machine on the transport vehicle against rolling slip ping and turning over Loads must only be attached and hoisted by an expert capable person Use only lifting gear and lifti...

Page 28: ...other faults the machine must not be operated until these deficiencies have been corrected Do not operate the machine with defective indicators and control elements 3 6 2 Spark protection The spark p...

Page 29: ...Avoid operation in closed or partly closed rooms or ensure ade quate ventilation when working in trenches Concerning your safety Start up procedure DFP11 29...

Page 30: ...ual noises and development of smoke Perform trouble shooting and have the fault corrected Always keep a safe distance to excavation pit borders embank ments and edges Refrain from any work that could...

Page 31: ...ition and heat sources Apply measures against electrostatic charging Do not spill any fuel Collect leaking fuel do not let it seep into the ground Wipe off spilled fuel Keep dirt and water away from t...

Page 32: ...il catch running out oil and dispose of environ mentally When working on the air filter no dirt should fall into the air duct Do not work on the hot exhaust danger of burning Store used filters and ot...

Page 33: ...been repaired When replacing safety relevant components only original spare parts must be used Repairs must only be performed by an expert qualified person When performing welding work on the machine...

Page 34: ...RNING California Proposition 65 Warning This product contains chemicals that cause cancer chemicals that are reproductive toxicants before taking into operation vor Inbetriebnahme avant la mise en ser...

Page 35: ...65 Instruction sticker Wear ear defenders Information sticker Lifting point Fig 7 WARNING California Proposition 65 Warning This product contains chemicals that cause cancer chemicals that are reprodu...

Page 36: ...n sticker Guaranteed sound capacity level Information sticker Filler opening for petrol Information sticker Filler opening for water Fig 11 Fig 12 B DEC 0216 Gasoline Benzin Fig 13 B DEC 0218 Water Fi...

Page 37: ...fore taking into operation vor Inbetriebnahme avant la mise en service anterior a la puesta en servicio weekly w chentlich hebdomadairement cada semana twice annual halbj hrlich tous les 6 mois cada 6...

Page 38: ...plate example Made by Designation Type Nominal Power Operating Mass Year of Construction Serial No Made in Germany Ammerl nder Str 93 D 26203 Wardenburg B 924 0002 Fig 17 Concerning your safety Signa...

Page 39: ...3 12 Safety components 1 2 B 230 0130 Fig 18 1 Heat protection cover 2 Belt guard Concerning your safety Safety components DFP11 39...

Page 40: ...Concerning your safety Safety components DFP11 40...

Page 41: ...4 Indicators and control elements Indicators and control elements DFP11 41...

Page 42: ...iew Fig 19 1 Engine stop switch 2 Throttle lever 3 Choke lever 4 Recoil starter 5 Fuel valve 4 1 2 Engine stop switch Position OFF Ignition off Position ON Ignition on Fig 20 Indicators and control el...

Page 43: ...Idle speed Position MAX Maximum speed 4 1 4 Choke lever Position Left Choke closed Position Right Choke open 4 1 5 Recoil starter B HON 0041 Fig 21 B HON 0042 Fig 22 B GEN 0084 Fig 23 Indicators and...

Page 44: ...4 1 6 Fuel valve Position Left Fuel valve closed Position Right Fuel valve open B HON 0043 Fig 24 Indicators and control elements Engine DFP11 44...

Page 45: ...2 1 Rotary button for water sprinkling system Position 0 Water sprinkling system off turn anticlockwise Water sprinkling system on infinite adjustment of the sprinkling quantity up to position MAX 1...

Page 46: ...4 3 Transport wheels Fig 27 1 Locking of guide handle 2 Locking of transport wheels Optional equipment Indicators and control elements Transport wheels DFP11 46...

Page 47: ...4 3 1 Transport wheels with guide handle in middle position Fig 28 1 Locking of guide handle 2 Locking of transport wheels Optional equipment Indicators and control elements Transport wheels DFP11 47...

Page 48: ...Indicators and control elements Transport wheels DFP11 48...

Page 49: ...5 Checks prior to start up Checks prior to start up DFP11 49...

Page 50: ...fixed settings WARNING Health hazard caused by fuels and lubricants Safety regulations and environmental protec tion regulations must be followed when han dling fuels and lubricants Chapter 3 4 Han dl...

Page 51: ...and fuel lines and for leaks 2 Check the bolted connections are tight and secure 3 Check the machine for contamination and damage 4 Check the hydraulic oil cooler for dirt 5 Check the starter rope for...

Page 52: ...stick and wipe it clean with a lint free clean cloth 3 Insert the dipstick into the oil filler socket do not screw it in but pull it out again to check the oil level The oil level must be between the...

Page 53: ...ion or even damage of the engine If necessary fill in fuel through a screen filter Use only fuel of the permitted specification Chapter 8 2 2 Fuel on page 75 Protective equipment n Working clothes n S...

Page 54: ...es n Protective gloves 1 Check the rubber buffer pairs left and right for tight fit cracks and tear offs Have damaged rubber buffers replaced by authorised service personnel immediately B SYM 1073 Fig...

Page 55: ...ontaminated water can block the bore holes Fill only with clean water 3 If necessary fill in clean water 4 Close the cap Alternatively the water tank can also be removed and transported for filling 1...

Page 56: ...Checks prior to start up Checking the water level topping up DFP11 56...

Page 57: ...6 Operation Operation DFP11 57...

Page 58: ...ment n Working clothes n Safety shoes n Protective gloves 1 Force the guide handle apart and plug it onto the brackets 2 Lock and secure the guide handle on both sides with clip pins B 230 0064 Fig 37...

Page 59: ...on hot components Wear your personal protective equipment pro tective gloves protective clothing Avoid touching hot components WARNING Loss of hearing caused by too high noise bur dens Wear your pers...

Page 60: ...ra tures are high the choke must remain open to prevent the engine from stalling Close the choke 5 Set the throttle lever to MIN position 6 Switch the engine stop switch to ON position B HON 0035 Fig...

Page 61: ...ring the first attempt repeat the starting process 12 Open the choke bit by bit when the engine is running 13 Run the engine warm for approx 1 to 2 minutes in idle speed NOTICE Danger of engine damage...

Page 62: ...ng on hot components Wear your personal protective equipment pro tective gloves protective clothing Avoid touching hot components WARNING Loss of hearing caused by too high noise bur dens Wear your pe...

Page 63: ...e machine by means of the guide handle 4 For short work interruptions you should always return the throttle lever to MIN position idle speed Vibration is switched off Fig 46 Fig 47 Operation Operation...

Page 64: ...rinkling system on or off with the rotary button Position 0 Water sprinkling system off turn anticlockwise Water sprinkling system on infinite adjustment of the sprinkling quantity up to position MAX...

Page 65: ...ng protection n Working clothes n Protective gloves n Safety shoes 1 Park the machine on level and firm ground 2 Set the throttle lever to MIN position idle speed 3 NOTICE Danger of engine damage Do n...

Page 66: ...4 Close the fuel valve completely 5 Secure the machine against unauthorised use B HON 0036 Fig 51 Operation Parking the machine in secured condition DFP11 66...

Page 67: ...7 Loading transporting the machine Loading transporting the machine DFP11 67...

Page 68: ...ing tackle must not be damaged by machine parts When lifting the machine make sure the load does not move in an uncontrolled way If necessary hold the load steady with guide ropes Protective equipment...

Page 69: ...6 If necessary pull the machine by the handles or loops 1 on an even surface 1 B 230 0070 Fig 53 Loading transporting the machine Loading the machine DFP11 69...

Page 70: ...ection Lifting tackle must not be damaged by machine parts Protective equipment n Working clothes n Safety shoes n Protective gloves 1 Fasten the lashing tackle to the marked lashing point 2 Lash the...

Page 71: ...le with the locking bolts 1 3 Unlock the locking bolts 2 and fold down the transport wheels 4 Push the machine up by the guide handle and fold the trans port wheels under the base plate The machine ca...

Page 72: ...65 2 Lock the guide handle with the hook 1 3 Unlock the locking bolts 2 and fold down the transport wheels 4 Push the machine up by the guide handle and fold the trans port wheels under the base plate...

Page 73: ...8 Maintenance Maintenance DFP11 73...

Page 74: ...equipment Do not touch hot components Park the machine on horizontal level firm ground Perform maintenance work only with the engine shut down and the spark plug connector disconnected Make sure that...

Page 75: ...e oil espe cially under low ambient temperatures SAE 10W 30 is recommended for general use You may alternatively use 15W 40 except under low tempera tures 8 2 1 3 Oil change intervals Oil change inter...

Page 76: ...Please follow the instructions of the manufacturer concerning the correct mixing ratio and shelf life Mixing in fuel stabilizer does not regenerate old fuel 8 2 3 Oil for exciter shaft housing Use onl...

Page 77: ...ation Chapter 8 2 2 Fuel on page 75 3 1 l 0 8 gal us Fuel stabilizer Specification Chapter 8 2 2 2 Fuel stabil izer on page 76 DL 009 940 20 as required Exciter shaft housing SAE 10W 40 Specification...

Page 78: ...e engine oil Chapter 8 7 1 Changing the engine oil on page 83 2 Check engine and machine for leaks 3 Retighten the fastening screws on air filter exhaust and other attachments 4 Retighten the bolted c...

Page 79: ...ainer 86 8 8 4 Replacing the V belt 89 8 8 5 Replacing the starter rope 91 8 8 6 Changing the oil in the exciter housing 93 8 8 7 Replacing the air filter 94 As required 8 9 1 Cleaning the cooling fin...

Page 80: ...orch Do not continue to use a damaged air filter ele ment If in doubt use a new air filter Protective equipment n Working clothes n Safety shoes n Protective gloves n Safety goggles 1 Park the machine...

Page 81: ...by moving the gun up and down inside the element until it is free of dust 9 In case of excessive dirt replace the paper element 10 Clean the foam element 5 in warm soapy water rinse it and let it dry...

Page 82: ...seal 5 16 Insert the filter element 4 correctly and tighten it with the wing nut 3 17 Tighten the cover 2 with the wing nut 1 18 Dispose of the filter element if replaced in an environmen tally friend...

Page 83: ...t components Wear your personal protective equipment protective gloves protective clothing Avoid touching hot components Clean the area around oil dipstick 1 and drain plug 3 3 Unscrew the oil dipstic...

Page 84: ...ark plug using a 13 16 inch spark plug spanner 5 Check the electrode gap of the new spark plug with a feeler gauge if necessary adjust the gap Nominal value 0 7 0 8 mm 0 028 0 032 in 6 Screw in the ne...

Page 85: ...seal 3 5 Set the piston to the top dead centre position of the compres sion stroke For this purpose align the alignment mark 2 on the starter disc to the top bore 1 Valve clearance Intake valve IN 0...

Page 86: ...e slurry filter and fuel strainer DANGER Danger to life caused by explosive gas air mixes Do not allow gasoline to come into contact with hot components Smoking and open fire is prohibited Keep away f...

Page 87: ...filter 1 5 Clean filter bowl and filter in a non inflammable solvent dry them thoroughly afterwards 6 Open the fuel valve and collect running out fuel 7 Close the fuel valve B HON 0036 Fig 77 1 2 3 B...

Page 88: ...tank 12 Loosen the hose clamp 1 and pull off the fuel hose 13 Unscrew the fuel strainer 3 with the seal 2 14 Clean the fuel strainer check the condition of the screen replace if necessary 15 Turn the...

Page 89: ...lothes n Safety shoes n Protective gloves 1 Park the machine safely Chapter 6 5 Parking the machine in secured condition on page 65 2 Allow the engine to cool down 3 Loosen the fastening screws 2 and...

Page 90: ...ith fastening screws 2 10 Check the V belt tension again after 25 operating hours tighten if necessary 8 8 4 1 Checking the frequency of the base plate Keep feet and hands clear of the vibrating base...

Page 91: ...Chapter 2 Technical data on page 11 5 Park the machine safely Chapter 6 5 Parking the machine in secured condition on page 65 6 If frequency incorrect n Check the engine speed n Check the V belt n If...

Page 92: ...il 2 to the housing 5 with a cable strap 1 7 Untie the knots of the starter rope at both ends and remove the old starter rope 8 Thread in the new starter rope 3 and fix it with knots on both ends 9 CA...

Page 93: ...ts on page 77 Protective equipment n Working clothes n Protective gloves 1 Park the machine on level ground 2 Park the machine in secured condition Chapter 6 5 Parking the machine in secured condition...

Page 94: ...damage Do not start the engine after having removed the air filter Protective equipment n Working clothes n Safety shoes n Protective gloves 1 Park the machine safely Chapter 6 5 Parking the machine...

Page 95: ...nsert the filter element correctly 8 Install the rubber seal 5 9 Insert the filter element 4 correctly and tighten it with the wing nut 3 10 Tighten the cover 2 with the wing nut 1 11 Dispose of the o...

Page 96: ...n Working clothes n Protective gloves n Safety goggles 1 Park the machine safely Chapter 6 5 Parking the machine in secured condition on page 65 2 Allow the engine to cool down 3 Remove dried dirt wi...

Page 97: ...d corrosion 3 Look for the cause of oily contamination and have any leaks sealed by our customer service 8 9 2 Cleaning the machine NOTICE Danger of engine damage caused by reduced cooling Immediately...

Page 98: ...tank with a strong water jet until all dirt has run out 4 Fill the water tank with clean water and close the cap 8 9 4 Servicing the V belt Protective equipment n Working clothes n Safety shoes n Pro...

Page 99: ...NOTICE Danger of engine damage Do not use spark plugs with incorrect heat value Protective equipment n Working clothes n Protective gloves Tool n 13 16 inch spark plug spanner 1 Park the machine in s...

Page 100: ...8 9 6 1 Measures before shutting down DANGER Danger to life caused by explosive gas air mixes Do not allow gasoline to come into contact with hot components Smoking and open fire is prohibited Keep aw...

Page 101: ...wl 2 and the O ring 1 4 Open the fuel valve and collect running out fuel 5 Close the fuel valve 6 Install the drain plug with the seal on the carburettor 7 Assemble the filter bowl with the O ring 8 D...

Page 102: ...the engine to protect it against dust and moisture 4 A machine with conserved engine must be clearly marked by attaching an information sign 8 9 6 2 Measures before restarting DANGER Danger to life ca...

Page 103: ...9 Troubleshooting Troubleshooting DFP11 103...

Page 104: ...ce Whenever a fault occurs you should therefore thoroughly read these instructions on correct operation and maintenance If you cannot locate the cause of a fault or rectify it yourself by fol lowing t...

Page 105: ...il starter Spring broken Replace the recoil starter Starter rope of recoil starter does not return to initial position Recoil starter dirty Clean the recoil starter Insufficient pretension of the spri...

Page 106: ...nge the fuel Engine oil level too low Check the engine oil level top up if nec essary Engine runs with high speed but no vibration Centrifugal clutch defective Have it checked by qualified expert per...

Page 107: ...nition Do not spill any gasoline Protective equipment n Working clothes n Safety shoes n Protective gloves n Safety goggles Tool n 13 16 inch spark plug spanner 1 Allow the engine to cool down 2 Close...

Page 108: ...essary adjust the gap Nominal value 0 7 0 8 mm 0 028 0 032 in 12 Screw the used spark plug carefully in by hand and once the sealing surface of the used spark plug is in contact tighten it for another...

Page 109: ...10 Disposal Disposal DFP11 109...

Page 110: ...is prohibited Keep gasoline away from heat sources sparks and other sources of ignition Do not spill any gasoline Components that previously contained gaso line must not be cut with a cutting torch W...

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