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Fayat Group DYNAPAC SC2500WS, Operating Instructions Manual


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F 72 2

f

The rear tyre "Snowking" may only be used in regions with a temperature of max. 30° C
and after consulting the Customer Service! 

Danger of being pulled in by rotating or conveying 
vehicle parts

Rotating or conveying vehicle parts can cause severe or 
fatal injuries!

- Do not enter the danger zone.
- Do not reach into rotating or conveying parts.
- Only wear close-fitting clothing.
- Comply with the warning and information signs on the 

vehicle.

- Stop the engine and remove the ignition key before any 

maintenance work.

- Comply with all further information in these instructions 

and in the safety manual.

Danger from heavy loads

Lowering vehicle parts may cause injuries!

- When the vehicle is parked and during maintenance and 

transport, close both halves of the hopper and fit the cor-
responding hopper transport safeguards.

- When the vehicle is parked and during maintenance and 

transport, raise the screen and fit the corresponding 
screed transport safeguards.

- Ensure that opened hoods and covering parts are locked 

properly.

- Comply with all further information in these instructions 

and in the safety manual.

Hot surfaces!

Surfaces including those behind covering parts, together 
with combustion fuels from the engine or screed heater can 
be very hot and cause injuries!

- Wear your personal safety gear.
- Do not touch hot parts of the vehicle.
- Only perform maintenance and repair work after the 

vehicle has cooled down.

- Comply with all further information in these instructions 

and in the safety manual.

WARNING

CAUTION

CAUTION

Summary of Contents for DYNAPAC SC2500WS

Page 1: ...Operating Instructions Paver Finisher SD2500W SC2500WS Type 897 898 11 0419 4812074033...

Page 2: ...www dynapac com...

Page 3: ...hicle description 1 1 Application 1 2 Description of assemblies and functions 2 2 1 Vehicle 3 Construction 3 3 Danger zones 8 4 Safety devices 9 5 Technical data standard configuration 11 5 1 Dimensio...

Page 4: ...SD2500WS 37 7 4 Operating conditions during measurement 37 7 5 Vibration acting on the entire body 38 7 6 Vibrations acting on hands and arms 38 7 7 Electromagnetic compatibility EMC 38 C13 Transporta...

Page 5: ...sured value display 14 Material management measured value display 15 Screed heater adjustment and display menu o 16 Paving area Automatic steering unit menu 17 Front wheel drive measured value display...

Page 6: ...s on the paver finisher 1 1 1 Control elements on the operator s control station 1 Protective roof o 2 Ladder 4 Storage space 4 Control platform moveable o 5 Control platform lock o 6 Storage compartm...

Page 7: ...0 Installation and operation 42 Decommissioning 43 Cleaning 43 Service safety 43 Truck Assist o 44 Cool box o 45 D43 Mode of operation 1 1 Preparing for operation 1 Required devices and aids 1 Before...

Page 8: ...16 mm 3 Grain sizes 16 mm 3 3 2 Mechanical adjustment with ratchet o 4 3 3 Hydraulic adjustment o 4 3 4 Height adjustment for large working widths with brace Auger Type A 5 3 5 Height adjustment for...

Page 9: ...le 44 8 Levelling 46 8 1 Slope controller 46 8 2 Fitting the height sensing device 47 8 3 Mounting the grade control system 47 8 4 Setting up the sensor arm 48 8 5 Big ski 9 m big ski 13 m 49 Mounting...

Page 10: ...arbox bolts Check tightening 6 10 Mounting screws Outer auger bearing Check tightening 7 11 Auger blade 8 12 F41 Maintenance auger assembly 1 1 Maintenance auger assembly external drive version 1 1 1...

Page 11: ...enance engine assembly 1 1 1 Maintenance intervals 3 1 2 Maintenance points 7 Engine fuel tank 1 7 Engine lube oil system 2 9 Engine fuel system 3 12 Change extraction filter o 14 Engine air filter 4...

Page 12: ...s for equipment Bandag on Michelin XHA 9 Pressures for equipment Michelin XGC Techking ETGC 9 Lubrication points 3 11 Steering 11 F83 Maintenance electrical system 1 1 Maintenance electrical system 1...

Page 13: ...otection disposal 10 7 1 Environmental protection 10 7 2 Disposal 10 8 Bolts torques 11 8 1 Standard metric threads strength class 8 8 10 9 12 9 11 8 2 Fine metric threads strength class 8 8 10 9 12 9...

Page 14: ...12...

Page 15: ...xample Page B 2 is the second page of chapter B These operating instructions cover various vehicle options Make sure that during op eration and maintenance work the description appropriate to the vehi...

Page 16: ...sible for compliance with the resulting regulations and measures A The following warnings prohibitive symbols and instructive symbols indicate dangers for persons the vehicle and the environment due t...

Page 17: ...esult in fatal or se vere injuries unless the corresponding actions are taken Caution Indication of a possible danger that result in moderate or mi nor injuries unless the corresponding actions are ta...

Page 18: ...tched off Warning on dangerous electrical voltage m All maintenance and repair work on the screed s electrical system must always be carried out by an electrician Warning on suspended loads m Never st...

Page 19: ...V 5 Warning on danger of falling Warning on dangers posed by batteries Warning on hazardous or irritating substances Warning on substances which constitute a fire hazard Warning on gas bottles...

Page 20: ...tart engine drive Maintenance and repair work may only be carried out with the diesel engine shut down Spraying with water is prohibited Extinguishing with water is prohibited Unauthorised maintenance...

Page 21: ...ggles to protect your eyes Wear suitable head protection Wear suitable hearing protection to protect your hearing Wear suitable safety gloves to protect your hands Wear safety shoes to protect your fe...

Page 22: ...Hydraulic oil Diesel fuel Coolant Cleaning liquids must not get into the soil or sewer system during cleaning maintenance and repair work Substances must be caught stored transported and brought to pr...

Page 23: ...c umentation A For example the maintenance instructions of the engine manufac turer m Description depiction applicable when equipped with gas heater m Description depiction applicable when equipped wi...

Page 24: ...cified in the valid regulations and amend ments together with harmonised standards and other valid provisions 3 Guarantee conditions A The guarantee conditions are included in the scope of supply of t...

Page 25: ...ting range of the machine caused by wrong or improper use of the machine defective or missing safety devices use of the machine by untrained uninstructed staff defective or damaged parts incorrect tra...

Page 26: ...he machine includes presence in the danger zone of the machine transporting persons leaving the operator s platform while the machine is operating removing protection or safety devices starting and us...

Page 27: ...e meaning of these operating instructions is defined as any natural or legal person who either uses the paver finisher himself or on whose behalf it is used In special cases e g leasing or renting the...

Page 28: ...A 2...

Page 29: ...on The Dynapac SD2500W SD2500WS paver finisher is a wheeled paver finisher which is used for paving bituminous mixed material roll down or lean mixed concrete track laying ballast and unbound mineral...

Page 30: ...ving thickness 6 t Traction roller 7 t Crossbeam pull bar 8 t Paving thickness indicator 9 t Crossbeam 10 t Travel drive 11 t Auger 12 t Screed 13 t Operator s platform 14 t Operating panel can be mov...

Page 31: ...ation of the paver finisher is considerably facilitated by the automatic mate rial handling system the independent travel drives and the clearly structured operat ing components and controls The follo...

Page 32: ...atalytic converter DOC a diesel particulate filter DPF an SCR catalytic converter Selective Catalytic Reducer and an AdBlue DEF injection system The emission of exhaust gases which are harmful to the...

Page 33: ...less from its course and paving in curves is made easier For adaptation to various truck design types the push roller crossbar can be shifted to two positions Material compartment hopper The hopper i...

Page 34: ...st the height Another variant allows the height to be regulated at the operating panel by means of hydraulic cylinders o Auger segments of different lengths can be attached to easily adapt to the diff...

Page 35: ...during a truck change the screed remains in floating posi tion and relief pressure is applied thus preventing the screed from sinking while stationary The screed relieving device puts a higher load o...

Page 36: ...e operator and the screed personnel are allowed on the vehicle or in the danger zone The vehicle operator and screed personnel must keep to the respective driver s seats Make sure that there is no one...

Page 37: ...B 9 4 Safety devices 4 5 6 7 10 7 9 3 2 5 11 7 13 1 12 8 14...

Page 38: ...intervals A Functional descriptions for the individual safety facilities can be found in the following chapters Item Designation 1 Hopper transport safeguard 2 Crossbeam lock mechanical hydraulic o 3...

Page 39: ...data standard configuration 5 1 Dimensions all dimensions in mm A For screed technical data refer to the screed operating instructions R65 6380 2240 6100 1850 2845 3100 3900 3250 3140 2550 2055 302 4...

Page 40: ...gradient slope lateral inclina tion which is above the specified limit value please consult the customer service de partment for your vehicle 5 3 Permissible approach angle 5 4 Turning circle Interna...

Page 41: ...e operating instruc tions for the screed Paver finisher without screed approx 13 2 14 7 Paver finisher with screed V5100 approx 16 5 18 0 With extension parts for max working width additionally max Wi...

Page 42: ...ble hydr adjustment up to Maximum paving width with extension parts V5100TV E 2 55 2 00 5 10 7 30 m V5100TV 2 55 2 00 5 10 7 30 m V6000TV E 3 00 2 45 6 00 7 50 m V6000TV 3 00 2 45 6 00 7 50 m Transpor...

Page 43: ...mum paving width with extension parts V5100TV E 2 55 2 00 5 10 8 80 m V5100TV 2 55 2 00 5 10 8 80 m V5100TH 2 55 2 00 5 10 6 60 m V6000TV E 3 00 2 45 6 00 9 00 m V6000TV 3 00 2 45 6 00 9 00 m V6000TVH...

Page 44: ...nti spin control Brakes Travel drive brake hydraulic parking brake Make type Cummins QSB 6 7 C173 Version 6 cylinder diesel engine water cooled Performance 129 KW 175 hp at 2200 rpm Pollutant emission...

Page 45: ...onsumption full load Fuel consumption 2 3 load 33 5 l h 22 4 l h Fuel tank capacity See chapter F AdBlue DEF consumption approx 5 of fuel consumption Make type Cummins QSB 6 7 C173 Version 6 cylinder...

Page 46: ...oad Fuel consumption 2 3 load 32 9 l h 22 0 l h Fuel tank capacity See chapter F AdBlue DEF consumption approx 5 of fuel consumption Make type Cummins B6 7 C173 Version 6 cylinder diesel engine water...

Page 47: ...t height outside 585 mm Hopper width outside open 3 460 mm Type Dual conveyor belt Width 2 x 580 mm Conveyors Left and right auger separately controllable Drive Hydrostatic continuously controllable C...

Page 48: ...op Screed stop with pretensioning max pressure 40 bar During paving Screed charging Screed relieving max pressure 40 bar Levelling system Mechanical grade control Optional systems with and without slo...

Page 49: ...r of injuries Never remove any warnings or information signs from the vehicle Damaged or lost warning or information signs must be replaced immediately Make yourself familiar with the meaning and posi...

Page 50: ...B 22 22 21 22 21 22 21 11 6 52 51 50 2 1 26 28 29 25 3 32 31 30 3 54 20 60 8 22 22 53 14 4 5 27 1 6 52 23 15 24...

Page 51: ...B 23 71 70 40 41 42 xxxxxxxxxxxxxxxxx 9 73 12 12 13 9...

Page 52: ...ngine and remove the ignition key before performing any maintenance and repair work If the drive engine is left running or func tions are switched on this can cause severe to fatal injuries Switch the...

Page 53: ...ger from incorrect towing Vehicle movements can cause severe to fatal injuries The traction system brake must be released before towing Always observe the operating instructions 9 Caution Possible col...

Page 54: ...h water Handling tyres filled with water incorrect ly can cause severe to fatal injuries Always observe the operating instructions 14 Maintenance for the starter batteries Maintenance work has to be c...

Page 55: ...only permitted at these lifting points 22 Lashing point Lashing the machine is only permitted at these points 23 Main battery switch Position of the main battery switch 24 Diesel fuel Position of the...

Page 56: ...of the filling and control point 28 Hydraulic oil Position of the filling point 29 Hydraulic oil level Position of the control point 30 Engine oil drainage point Position of the drainage point 31 Gea...

Page 57: ...tive symbols warning symbols No Pictogram Meaning 40 CE sound output level No Pictogram Meaning 50 Wear ear protectors 51 Do not enter the area 52 Do not spray the area or component with water 53 Warn...

Page 58: ...mmation Avoid contact with the human body also avoid inhaling the vapours and seek medical advice if feeling unwell N Environmentally hazardous sub stance May cause immediate or delayed danger to the...

Page 59: ...y at crown adjustment zero Cross beam lock only for transportation Do not enter or work under screed only secured with crossbeam lock for transportation 71 Attention Danger of high voltage in vehicle...

Page 60: ...B 32 No Pictogram Meaning 73 Overview Tyre pressure working width speed preselection 73 Overview Tyre pressure working width speed preselection...

Page 61: ...Designation 1 Vehicle designation 2 Designation type 3 Year of construction 4 Serial number product identification number PIN 5 Operating weight incl all extension parts in kg 6 Maximum permitted tot...

Page 62: ...B 34 6 8 Explanation of 17 digit PIN serial number A Manufacturer B Family Model C Code letter F Serial number 10002014JHG002076 A B C F...

Page 63: ...ine type plate 1 is affixed on top of the engine The type plate states the engine type serial number and engine data Please state the engine number of the engine when ordering spare parts See also ope...

Page 64: ...f the paver finisher was measured under free field condi tions according to EN 500 6 2006 and ISO 4872 Sound pressure level at the operator s position at the height of the head LAF 87 0 dB A Sound cap...

Page 65: ...aver finisher was measured under free field condi tions according to EN 500 6 2006 and ISO 4872 Sound pressure level at the operator s position at the height of the head LAF 87 0 dB A Sound capacity l...

Page 66: ...ments of the EMC Directive 2004 108 EC Interference emission according to DIN EN 13309 35 dB V m for frequencies of 30 MHz 1GHz measured at a distance of 10 m 45 db V m for frequencies of 30 MHz 1 GHz...

Page 67: ...hat they are securely seated In Germany gas bottles must not be transported on the paver finisher or on the screed Disconnect the gas bottles from the gas system and protect them with their caps Use a...

Page 68: ...es The transportation vehicle must always meet the requirements for transportation and be designed for this Ensure that the transportation vehicle is secured correctly during loading and unloading Do...

Page 69: ...the company and who can be expected to reliably perform the tasks assigned to them High visibility clothing must be worn The banksman and vehicle driver must have made themselves familiar with the di...

Page 70: ...ken into consideration when selecting the attachment and loading equipment 2 1 Preparations Prepare the paver finisher for transportation see chapter D Remove all overlaying or loose parts from finish...

Page 71: ...lock Activate set up mode Close the hopper lids Engage both hopper transport safeguards Lift the screed Fully extend the levelling cylinder Retract the screed parts until the screed matches the basic...

Page 72: ...le for securing loads positive fit force connection diagonal lashing etc in accordance with the specific transport vehicle m The low loader must have the necessary number of lashing points with a lash...

Page 73: ...C 13 7 3 2 Driving onto the low bed trailer f Make sure that there are no persons in the danger area during loading Use the work gear and low engine speeds to drive onto the low bed trailer...

Page 74: ...orce and load rating m Always tighten the lashing chains and straps hand tight 100 150 daN m Lashing equipment must be checked by the user for any signs of damage before use On detecting any signs of...

Page 75: ...of gravity of the paver finisher Comply with the following if the paver finisher has to be placed in the front section of the low bed trailer B for load distribution reasons or on account of the leng...

Page 76: ...ort safeguards 2 on both sides Position the non slip mats under the screed across the whole width of the vehicle 3 and lower the screed Switch off the paver finisher Attach and secure the protective h...

Page 77: ...lashing points on the paver finisher and on the low load trailer Fasten the lashing chains as shown m The lashing angles should be between 6 55 and a between 20 65 Step 2 fasten lashing chains at the...

Page 78: ...sing the lashing points on the paver finisher eyebolts and on the low load trailer Fasten the lashing straps as shown Screw the supplied eyebolts 7 first of all in the holes provided in the arms A Alt...

Page 79: ...inisher at the rear using the lashing points on the paver finisher and on the low load trailer Fasten the lashing straps as shown Step 2 fasten lashing chains m Diagonal lashing secures the paver fini...

Page 80: ...ortation position Start the engine and drive the vehicle in working gear from the trailer with low en gine revs speed f Always only use the working gear to drive up and down slopes Park the paver fini...

Page 81: ...is at the bottom wheeled paver Driver s seats swivelled to middle setting and in lowest position Backrests and armrests of driver s seats tilted forwards Front and side windows closed Engine hood and...

Page 82: ...ally A The exhaust pipe is lowered or raised to gether with the roof Tighten bolts 1 on both sides of the roof Operate the switch 2 until the roof has reached the upper or lower limit position Set bol...

Page 83: ...oose parts from finisher and screed see also operating instructions for the screed Store these parts in a safe place f When screed is operated with the optional gas heating system Remove the gas bottl...

Page 84: ...ate set up mode Close the hopper lids Engage both hopper transport safeguards Lift the screed Fully extend the levelling cylinder Retract the screed parts until the screed matches the basic width of t...

Page 85: ...ation Buttons Set the fast slow switch to Hare if necessary Turn the preselector to zero Swivel the drive lever to maximum f The vehicle already advances slightly on deflecting the drive lever Adjust...

Page 86: ...y is dependent on the screed which is mounted Danger from suspended loads Crane and or lifted vehicle can tip when lifted and cause injuries The vehicle may only be raised at the marked lifting points...

Page 87: ...d is located in the area of the front edge 3 of the rear wheel Secure vehicle wherever it is parked up Engage the transport safeguards Remove any attachments and extension parts from the paver finishe...

Page 88: ...ar to the four attachment points 1 2 m The max permissible attachment point load at the attachment points is 73 5 kN m The permissible load applies in the vertical direction m Make sure that the paver...

Page 89: ...finisher and the screed until the basic width has been attained A Two high pressure cartridges 2 are lo cated on both of the travel drive pumps 1 The following activities must be carried out to activa...

Page 90: ...e body While pumping next step check that the knob remains in the pressed position Actuate lever 7 of hand pump until sufficient pressure has been built up and traction system brakes have been release...

Page 91: ...isher out of the construction area m Only ever tow the shortest distance to the means of transport or the next park ing possibility m The max permissible towing speed is 10 m min In hazardous situatio...

Page 92: ...tion key and the main switch 1 and take it with you do not hide them somewhere on the machine Protect the operating panel with the dust cover 2 and lock it Store loose parts and accessories in a safe...

Page 93: ...m from tilling over and rolling or sliding away f Roller type jacks must not be moved when under load f Chocks or supporting beams positioned so that they cannot be shifted or tilted must be adequatel...

Page 94: ...C 13 28...

Page 95: ...Always make sure during work that no one is endangered by the vehicle Ensure that all protective covers and hoods are fitted and secured accordingly Immediately rectify damage which as been ascertaine...

Page 96: ...r conveying vehicle parts Rotating or conveying vehicle parts can cause severe or fatal injuries Do not enter the danger zone Do not reach into rotating or conveying parts Only wear close fitting clot...

Page 97: ...k on starting the diesel engine auger and conveyor conveying function are set to the STOP function in the case of EMERGENCY STOP or restarting the control system If settings are changed when the diese...

Page 98: ...D 13 4 10 13 16 15 17 11 12 9 8 7...

Page 99: ...off the en gine the drives and the steering system Making way lifting the screed or other actions are then no longer possible Danger of accident The emergency stop button does not shut off the gas hea...

Page 100: ...D 13 6 10 13 16 15 17 11 12 9 8 7...

Page 101: ...l drive To swivel the drive lever out release by pulling the handle up Depending on the position of the drive lever the following functions can be activated 1 position Conveyor and auger on 2 position...

Page 102: ...D 13 8 10 13 16 15 17 11 12 9 8 7...

Page 103: ...The vehicle advances slightly with deflect ed drive lever even if the travel drive preselector is set to zero 16 Steering wheel The steering wheel movement is transferred hydraulically to the front wh...

Page 104: ...D 13 10 18 19 20 21...

Page 105: ...For switching on the rear working lights Switch OFF by pressing the button again f Avoid dazzling other road users 20 Auger compart ment working lights ON OFF o Button with detent switch function and...

Page 106: ...D 13 12 22 23 24 25...

Page 107: ...ipers Switched OFF with time control 24 Move control plat form to the left Pushbutton function with LED feedback To move the control platform to the left m The platform lock must be released before mo...

Page 108: ...D 13 14 26 27 28...

Page 109: ...filling pump Switch OFF by pressing the button again 27 Seat heating ON OFF o Button with detent switch function and LED feedback For switching on the seat heating Switch OFF by pressing the button a...

Page 110: ...D 13 16 29...

Page 111: ...f description 29 Parking brake Buttons with detent switch function and LED feedback for activating the parking brake when the vehicle is stationary A The parking brake must be deactivated to start the...

Page 112: ...D 13 18 33 32...

Page 113: ...ly Pressing the button again switches the function off LED ON and the machine is accelerated to the speed set by the drive lever and the preselection po tentiometer A If the speed has been reduced to...

Page 114: ...D 13 20 35 34 36 37...

Page 115: ...there is only limited space at one side or when obstacles obstruct truck unloading f On actuation heed danger zones of moving parts of the vehicle 36 Open hopper left Pushbutton function To open the...

Page 116: ...D 13 22 38 40 41 39 42...

Page 117: ...d understand the system Comply with all further information in the operating instructions and in the safety manual Item Designation Brief description LED display 38 Tell truck to reverse Pushbutton fu...

Page 118: ...D 13 24 38 40 41 39 42...

Page 119: ...l truck to End Tipping lower truck hopper tell truck to Detach Depart Pushbutton function with LED feedback To change over to the End Tipping signal YELLOW SIGNAL running light de scending Press butto...

Page 120: ...D 13 26 38 40 41 39 42...

Page 121: ...se for truck to approach GREEN SIGNAL A The truck is detected by a laser sensor at a distance of 6 m between the paver and the material truck GREEN SIGNAL flashing A The flashing frequency of the disp...

Page 122: ...D 13 28 44 43 45 46...

Page 123: ...e configurations with a screed which cannot be extended f On actuation heed danger zones of moving parts of the vehicle 45 Retract left screed Pushbutton function To retract the left half of the scree...

Page 124: ...D 13 30 48 52 50 47 51 49...

Page 125: ...A The main function switch locks the conveying function f On actuation heed danger zones of moving parts of the vehicle 48 Right conveyor AUTO Button with detent switch function and LED feedback The...

Page 126: ...D 13 32 48 52 50 47 51 49...

Page 127: ...A The main function switch locks the conveying function f On actuation heed danger zones of moving parts of the vehicle 50 Right conveyor MANUAL Button with detent switch function and LED feedback Th...

Page 128: ...D 13 34 48 52 50 47 51 49...

Page 129: ...oves towards the hopper for approx 3 5 seconds f On actuation heed danger zones of moving parts of the vehicle 52 Reverse right conveyor Pushbutton function The conveying direction of the conveyor can...

Page 130: ...D 13 36 54 58 56 53 57 55...

Page 131: ...function switch locks the conveying function f On actuation heed danger zones of moving parts of the vehicle 54 Right auger AUTO Button with detent switch function and LED feedback The conveying funct...

Page 132: ...D 13 38 54 58 56 53 57 55...

Page 133: ...A The main function switch locks the conveying function f On actuation heed danger zones of moving parts of the vehicle 56 Right auger MANUAL Button with detent switch function and LED feedback The c...

Page 134: ...D 13 40 54 58 56 53 57 55...

Page 135: ...UAL function is switched off A On manual triggering the automatic function is overrid den with reduced delivery capacity 58 Right auger MANUAL Conveying direction inwards Pushbutton function To manual...

Page 136: ...D 13 42 60 59...

Page 137: ...espite Auto settings in the individual functions these are not activated when the drive lever is swivelled out Switch OFF by pressing the button again A The preset vehicle can be relocated and release...

Page 138: ...D 13 44 64 61 62 66 65 63...

Page 139: ...e displayed arrow direction A This function is also activated when the remote control is not connected 62 Raising lowering auger o Button with detent switch function and LED feedback For hydraulic adj...

Page 140: ...D 13 46 64 61 62 66 65 63...

Page 141: ...just the selected function in the corresponding direction f On actuation heed danger zones of moving parts of the vehicle 65 Adjustment button Extend lower on left Pushbutton function To adjust the se...

Page 142: ...D 13 48 68 67...

Page 143: ...tton again or by swiv elling the drive lever out to the paving position On reaching the adjusted material height material sensor the filling function is automatically switched off f On actuation heed...

Page 144: ...D 13 50 70 69...

Page 145: ...reed is held in paving stop relief pressure m Screed may lower slowly Press and hold the button to lower the screed at higher speed Resting function Press the button briefly LED ON the screed is lower...

Page 146: ...D 13 52 72 71...

Page 147: ...in function switch must be set to the OFF position A The function is preset in conjunction with the Set up mode button 72 Vibration screed specific Button with detent switch function and LED feedback...

Page 148: ...D 13 54 74 73...

Page 149: ...ed relieving and screed charging To preset the hydraulic oil pressure switch this button and the Set up mode button to ON 74 Screed charging Button with detent switch function and LED feedback For rel...

Page 150: ...D 13 56 76 75...

Page 151: ...eam lock m Before retracting and extending the lock raise the crossbeams slightly over the locking bolts raise the screed 76 Retract cross beam lock o Pushbutton function with LED feedback To hydrauli...

Page 152: ...D 13 58 78 77...

Page 153: ...ust be fulfilled to use the function Drive lever 13 in neutral position road speed 0 Transport speed 33 OFF Main function switch 59 OFF Set up mode 68 OFF Item Designation Brief description 77 Set Set...

Page 154: ...D 13 60 3 Remote control...

Page 155: ...and B are assigned to either the auger or the conveyor control system The relevant element which is con trolled is indicated by an illuminated symbol C m Important Do not disconnect remote controls du...

Page 156: ...D 13 62 121 120 121...

Page 157: ...ifting the screed or other actions are then no longer possible Danger of accident The emergency stop button does not shut off the gas heat er system Close the main shut off valve and the valves on the...

Page 158: ...D 13 64 122 124 125 123 125 122 124...

Page 159: ...when the drive lever is swiv elled out and is continuously controlled via the mate rial limit switches Switch OFF by pressing the button again A The function is shut off by pressing the EMERGENCY STO...

Page 160: ...D 13 66 122 124 125 123 125 122 124...

Page 161: ...Pushbutton function Plus minus buttons for adjusting the delivery capacity The delivery capacity is slowed down or speeded up depending on the length of time for which the button is pressed A The auge...

Page 162: ...D 13 68 126 128 129 127 129 126 128...

Page 163: ...eyor is switched on when the drive lever is swivelled out and is continuously controlled via the material limit switches Switch OFF by pressing the button again A The function is shut off by pressing...

Page 164: ...D 13 70 126 128 129 127 129 126 128...

Page 165: ...Pushbutton function Plus minus buttons for adjusting the delivery capacity The delivery capacity is slowed down or speeded up depending on the length of time for which the button is pressed A The conv...

Page 166: ...D 13 72 131 132 133 130...

Page 167: ...cylinder adjustment left Pushbutton function To retract and extend the levelling cylinder on the cor responding side of the vehicle A On adjustment note the levelling display in the remote control di...

Page 168: ...D 13 74 135 136 137 134...

Page 169: ...cylinder adjustment right Pushbutton function To retract and extend the levelling cylinder on the cor responding side of the vehicle A On adjustment note the levelling display in the remote control d...

Page 170: ...D 13 76 139 138...

Page 171: ...th call up of the corresponding menu showing the actual value A Comply with the corresponding Screed Control instructions 139 Manual control crowning adjustment Pushbutton function Direct adjustment o...

Page 172: ...D 13 78 141 140 141...

Page 173: ...sponding side of the vehicle when the automatic levelling system is switched off LED OFF A On adjustment note the levelling display in the remote control display 141 Horn Press in the case of emergenc...

Page 174: ...D 13 80 142 143...

Page 175: ...a screed which cannot be extended f On actuation heed danger zones of moving parts of the vehicle 143 Extend retract screed speed preselection Pushbutton function 2 speeds can be selected for the adju...

Page 176: ...D 13 82 145 144 146 147 148...

Page 177: ...ng menu The function is started in the same menu A Comply with the corresponding Screed Control instructions 146 Function button F1 Pushbutton function Depending on the window or menu in which you are...

Page 178: ...150 149 D 13 84...

Page 179: ...up of the corresponding menu showing the actual value A Comply with the corresponding Screed Control instructions 150 Manual control crowning adjustment Pushbutton function Direct adjustment of the cr...

Page 180: ...D 13 86...

Page 181: ...D 22 1 D 22 Operating the display...

Page 182: ...a menu Press to release the adjustment of a parameter to confirm a parameter adjustment to confirm a selection possibility B Home button To show the home menu directly C Upwards button To show the hi...

Page 183: ...s from pale to dark grey A Press the corresponding function button again to go back to the previous page F Display area for status warning and error messages To show current earnings or error messages...

Page 184: ...error messages Colour code Explanation RED error message Reports a serious fault that must be checked and rec tified immediately YELLOW warning message Reports a current condition that needs to be obs...

Page 185: ...D 22 5 1 1 Menu operation procedure for adjusting parameters A B C...

Page 186: ...Press button B to open the Screed heater menu Turn jog dial C to make the cursor appear A A blue frame appears around the temperature parameter Press jog dial C to activate the adjustment Turn jog dia...

Page 187: ...rs around the top adjustment parameter in the menu Turn jog dial C in the corresponding direction until the blue frame is around the required adjustment parameter Press jog dial C to activate the para...

Page 188: ...al to activate the parameter adjustment A A blue frame appears around the top selection possibility in the menu Turn jog dial in the corresponding direction until the blue frame is around the re quire...

Page 189: ...blue 2 Fuel gauge 3 Level AdBlue DEF tank o m If the level is too low a warning also appears 4 Paving material conveyor level left right 5 Paving material auger level left right 6 Actual temperature...

Page 190: ...right o 13 Overall width screed cm inch o A The remote control must be reset to measure the overall width 14 Extension distance levelling cylinder left cm inch o 15 Extension distance levelling cylin...

Page 191: ...sub menus 1 Show Home functions Quick settings 2 Call Engine speed menu Engine measured value display sub menus 3 Paving parameters menu sub menus 4 Camera display menu sub menus o 5 Error memory men...

Page 192: ...e A Depending on the vehicle equipment the position 1 can have two different functions 1 1 Eco mode function The engine speed is constantly regulated to 1600 rpm 1 2 Vario Speed function The engine sp...

Page 193: ...ront wheel drive again the drive lever must remain in neutral for 10 seconds The Drive speed fast hare must be deactivated in this case 6 Save function Set Assist The working condition current positio...

Page 194: ...of 50 the engine speed is adapted directly 2 Actual engine speed 3 Engine oil pressure bar 4 On board voltage V 5 Engine coolant temperature C F 6 Engine operating hours h 7 Fuel consumption l h o Op...

Page 195: ...following parameters 1 Paving material level conveyor left 2 Paving material level conveyor right 3 Paving material level auger left 4 Paving material level auger right 5 Tamper speed n min 6 Vibrati...

Page 196: ...2 Average actual temperature of all screed sections C F 3 Actual temperature basic screed left C F 4 Actual temperature basic screed right C F 5 Actual temperature extendable part extension parts lef...

Page 197: ...seconds during reset 2 Steering monitoring is used for distance control scanning reference Reset reference to zero Select function 2 1 with the job dial and press to reset A As confirmation the displ...

Page 198: ...n must be matched to the existing paving situation A Adjustment is also possible during the driving mode m When the front wheel drive is switched off automatically the related mes sage is shown in the...

Page 199: ...ration A Necessary regeneration is indicated by the regeneration warning sign 1a A Please heed the notes in the Terminal error messages section A When the function is activated the HEST warning sign 1...

Page 200: ...ter regeneration can occur immediately after being enabled again Danger from particulate filter regeneration Improper particulate filter regeneration can cause severe to fatal injuries Keep the outlet...

Page 201: ...ving speed 1d Binder course high paving speed 1e Foundation A The speeds for every course thickness parameter have been stored in the factory for all conveying and compacting elements Depending on the...

Page 202: ...tamper speed n min display and adjustment parameters 7 Nominal vibration speed n min display and adjustment parameters 8 Auxiliary compactor pressure setting bar display and adjustment parameters A T...

Page 203: ...nfirmation the display changes for 5 to 10 seconds during loading 11 Parameter reset Load factory settings function A Firstly the system requests reset confirmation Press the button again for a reset...

Page 204: ...Overview Course thickness parameters Menu for viewing the speeds saved for all conveying and compacting elements ac cording to the course thickness parameters Back to the main menu 1 Paving parameters...

Page 205: ...mera display menu o Machine parts partly concealed from view can be displayed by the camera system A When this function is called up display camera 1 appears 1 Show camera 1 display 2 Show camera 2 di...

Page 206: ...2 Number of vehicle warning messages Open detailed display Vehicle warning messages 2 1 3 Number of engine error messages Open detailed display Engine error messages 3 1 4 System error display A Poss...

Page 207: ...Error messages with travel drive stop Display of existing error messages in a table 1 Error code 2 Error description 3 Designation of the faulty part as per BMK EIC list A Press the job dial to scrol...

Page 208: ...ror messages in a table 1 Error code 2 Error description 3 Designation of the faulty part as per BMK EIC list A Press the job dial to scroll through the list Delete list of error messages 4 A As confi...

Page 209: ...ror messages Display of existing error messages in a table 1 SPN code 2 FMI code 3 OC error frequency A All error messages can be identified in the section Drive engine error codes A Press the job dia...

Page 210: ...menus 1 Home menu Display and Quick settings menu 2 Service menu Menu for service technician password required 3 Info Settings menu Menu for adjusting various functions 4 Service report menu Menu for...

Page 211: ...D 22 31 Service menu Password protected menu for various service settings...

Page 212: ...3 Engine operating hours h 4 Vehicle serial numbers 17 digit PIN VIN 5 Dynalink module number o 15 digit number IMEI A If consultation with Technical Support is required for your vehicle always specif...

Page 213: ...cation system 2 1 Extended lubrication interval 2 2 Standard lubrication interval 2 3 Shortened lubrication interval A If necessary the lubrication interval has to be adjusted to the prevailing paving...

Page 214: ...o A After closing the hopper lids the front hopper is only raised after the adjusted time has expired A Setting range 0 25 sec 2 Selection External levelling L External levelling left side of the vehi...

Page 215: ...hicle 2 Data display and control of the opposite side of the vehicle 3 Split screen on the remote controls simultaneous data display and operation of both sides of the vehicle possible o 4 Selection S...

Page 216: ...k 1 1 Shortened distance 1 2 Medium distance 1 3 Extended distance 2 Selection Set Assist A The selected elements are taken into account in executing the Set Assist function 2 1 Raise lower front hopp...

Page 217: ...D 22 37 3 Selection Auto Save A The working condition current position of the corresponding functions and compo nents is saved automatically on pressing the Set Assist function button operating panel...

Page 218: ...usting the illuminance of various control elements 2 Monitor brightness display and adjustment parameters 2 1 daytime light 2 2 nighttime light 3 Truck Assist display and adjustment parameters 3 1 day...

Page 219: ...splay and adjustment parameters h h min min 24h PM AM 4 Date display and adjustment parameters dd mm yyyy Open the following sub menus 5 Camera display set up menu 6 Licence text display of Open Sourc...

Page 220: ...he camera display 1 Brightness display and adjustment parameters 2 Contrast display and adjustment parameters 3 Colour display and adjustment parameters Setting range 0 100 Open the following sub menu...

Page 221: ...D 22 41 Licence text display Display of the software licence text Exit display B Back to the previous page B...

Page 222: ...unlocking function A Remote lock not active Display of the following information 1 Request number empty cannot be edited Open the following sub menus 2 Lock menu 3 Basic menu display A Locking only p...

Page 223: ...fter entering the TAN The lock is cancelled A The TAN which is only valid once can be queried from the owner of the machine The request number has to be stated to this end The requested TAN has to be...

Page 224: ...ys sub menus A Remote lock warning appears 1 When machine already locked Open Unlock menu 2 Basic menu display m The lock function is activated by pressing function button 3 A After locking button 3 h...

Page 225: ...ormation 1 Operating hours 2 Remaining operating hours until the next service 3 Pending service scope Service 1 Service 2 Service 3 o Open the following sub menus 4 Report for Dynapac service technici...

Page 226: ...2 Technician number of the Dynapac service technician 3 PIN of the Dynapac service technician A When the input field appears with a red surround this indicates the technician number or PIN were entere...

Page 227: ...confirm forward the service report 1 Service report warning appears 1 Perform the following functions 2 Send service report A After pressing the button the system goes back to the service report mask...

Page 228: ...Performed service Service 1 Service 2 Service 3 o 2 Technician number 3 PIN 1 1 1 1 A When the input field appears with a red surround this indicates the PIN was entered incorrectly Perform the follow...

Page 229: ...nu to confirm forward the service report 1 Service report warning appears 1 Perform the following functions 2 Send service report A After pressing the button the system goes back to the service report...

Page 230: ...ng status of the vehicle permits Indicator lamp flashes Urgent maintenance level II Particular filter regeneration must be carried out as soon as possible The engine output may be automatically reduce...

Page 231: ...is being cleaned by the engine f Keep the outlet of the exhaust pipe out of the reach of people and of objects that can burn melt or explode f There may not be any people or objects with in a radius...

Page 232: ...temporarily continue to be operated or in the case of serious faults should be shut down immediately to prevent further damage from occurring Each fault should be rectified as soon as possible A An e...

Page 233: ...val is overdue m Proceed immediately with maintenance to avoid subsequent damage Heating status ON A If the heating is activated the heating sys tem is switched off first when switching the vehicle of...

Page 234: ...been pressed Engine coolant temperature The engine temperature is too high m The engine performance will be throttled down automatically Driving mode remains possible Stop the paver finisher drive lev...

Page 235: ...er with Error message Hydrostatic travel drive oil pressure indicator m The oil pressure is insufficient Switch off the engine immediately For other possible errors see engine s oper ating instruction...

Page 236: ...play Remote Lock activated The machine lock function has been activated The conveyor belt speed is reduced A A TAN which is only valid once can be queried from the owner of the machine The request num...

Page 237: ...cle can be moved away from the construction site in emergency mode Caterpillar paver Turn the travel drive preselector 1 to zero The LEDs in buttons 2 and 3 flash Forwards travel Press and hold functi...

Page 238: ...o zero The LEDs in buttons 5 and 6 flash Forwards travel Press and hold function button 5 cruise control speed control with travel drive preselector 4 Reverse travel Press and hold function button 6 t...

Page 239: ...D 22 59 2 2 Drive engine error codes A If a fault is detected on the engine this is shown by the corresponding indication 1 in the display 1...

Page 240: ...fault after decoding A Press the job dial to scroll through the list m It may be possible to continue operating the vehicle depending on the severity of the error The error should however be remedied...

Page 241: ...D 22 61 Example C...

Page 242: ...y engine shut down Display SPN 157 FMI 3 OC 1 Cause Cable break on sensor for rail pressure Effect Engine shut down Frequency Fault occurs for the 1st time m Notify customer service of the error numbe...

Page 243: ...D 22 63 2 3 Error codes A Scan QR Code to access failure code chart...

Page 244: ...2 64 3 Menu structure of the setting and display menus The following illustration shows the menu structure and serves to simplify operation and the procedure in the case of various settings and displa...

Page 245: ...alling from the vehicle which can cause severe to fatal injuries During operation the operator must be at the intended driver s seat and be seated properly Never jump onto or off a moving vehicle Keep...

Page 246: ...is at the bottom wheeled paver Driver s seats swivelled to middle setting and in lowest position Backrests and armrests of driver s seats tilted forwards Front and side windows closed Engine hood and...

Page 247: ...ive position on both sides of the roof f There must not be anyone on the control platform on actuation Danger of crushing due to moving vehicle parts Vehicle parts performing movements can cause sever...

Page 248: ...son Set the latch 1 on both sides of the ladder to the intended position f The ladder must not be locked when driving or paving Storage space There are two removable containers 2 under the lockable bo...

Page 249: ...D 31 5 Control platform moveable o 6 2 5 7 4 8 3 9 10...

Page 250: ...form the latch 9 must be released m Shifting the platform increases the basic width of the paver finisher f If the platform is moved ensure that there is no one in the vehicle s danger area f Only adj...

Page 251: ...Insert panel latch 2 into one of the detent positions 4 Swivelling the operating panel Lift latch 5 swivel operating panel to the required position using the handle 3 and allow latch to engage again...

Page 252: ...t A When the brake is actuated the speed of the travel drive is automatically reduced regardless of the drive lever position A If the vehicle was brought to a standstill with the service brake it cann...

Page 253: ...D 31 9 Protective roof o A D B C B A C D 1 3 4 5 2...

Page 254: ...close the front window pull the latch 4 and pull the sliding frame at the handle 4 Windscreen wiper Engage the windscreen wiper screen wash on the operating panel if necessary A Ensure that the washer...

Page 255: ...raulically it can be pushed back to its central position by hand Remove the screw cap 1 next to the right footwell window Remove screw 2 A This undoes the connection between the platform and the frame...

Page 256: ...eyond the outer edge of the vehicle Press latch 1 swivel seat console to the desired position and allow latch to engage again Fold hinged step 2 down if necessary m Make sure it is latched properly f...

Page 257: ...dually adjusted Raise the button to adjust the inclination The seat surface in clines to the desired position by simultaneously loading or relieving it Armrest inclination 6 The armrest s longitudinal...

Page 258: ...the vehicle f After locking the individual elements it must no longer be possible to shift then to another position Horizontal setting 1 Height and slope setting front 2 Height and slope setting rear...

Page 259: ...box which contains all fus es and relays etc is located beneath the central control platform floor panel A An assignment plan for fuses and relays can be found in chapter F8 15 10 15 25 15 10 15 25 1...

Page 260: ...instructions see section Starting the paver finisher external starting starting aid Main battery switch The main battery switch separates the current circuit from the battery to the main fuse A For th...

Page 261: ...r during transportation Screed lock mechanical o A The screed locks must additionally be engaged on both sides of the vehicle pri or to transportation with the screed lifted f Transportation with an u...

Page 262: ...ation with an unsecured screed leads to a risk of accidents Lift the screed Activate the function on the operating panel A The two screed locks 1 extend hydraulically m ATTENTION Insert screed lock on...

Page 263: ...ituations the same paving thickness should be set on both sides of the vehicle Other displays o are on the cross beam guide To change the reading position the scale 2 can be raised and lowered again i...

Page 264: ...mpartment They are engaged together with the working lights A These are activated together with the other working lights on the operating panel Engine compartment lighting o A The engine compartment l...

Page 265: ...D 31 21 LED working light o There are two LED spotlights 1 at the front and rear of the vehicle f Always align the working lights to avoid dazzling the operating personnel or oth er road users 1...

Page 266: ...uipped with an electric screed it is possible for the lamps to flicker irreg ularly during the heating up phase with simultaneous operation of 500 watt spot lights o and illuminated balloon o Preferab...

Page 267: ...and right ratchets A The current height can be read on both auger height indicators A Observe the notes on adjusting the au ger height in the chapter Set up and modification Auger height displays A s...

Page 268: ...ses the basic width of the paver finisher f If the sensor rod or sensor rod extension are used ensure that there is no one in the vehicle s danger area A The sensor rod is adjusted when the vehicle is...

Page 269: ...fter releasing the wing nuts 5 the end section of the sensor rod extension 6 can be set to the desired length the angle can additionally be changed by swivel ling on the joint 7 A Either the adjustabl...

Page 270: ...emove the spray 1 from its bracket Build up pressure by actuating the pump lever 2 The pressure is indicated on the ma nometer 3 Actuate the manual valve 4 to spray On completion of work secure the ma...

Page 271: ...ly engages here The hose is automatically retracted into the guide after pulling and dis charging again Actuate button 3 to activate and de activate the pump The indicator lamp 4 lights up when the em...

Page 272: ...ntrol the material flow on the relevant half of the conveyor The conveyors should stop when the material has roughly reached the area below the auger tube A This requires that the auger height has bee...

Page 273: ...conveyor The con veyors should stop when the material has roughly reached the area below the auger tube A This requires that the auger height has been adjusted correctly see chapter E To set the deac...

Page 274: ...or s angle After adjusting retighten all mounting parts properly A The connection cables 4 are connected to the relevant sockets on the remote con trol bracket A The sensors should be adjusted so that...

Page 275: ...et the sensor height the deacti vation point loosen the star handles 4 and adjust the linkage to the re quired length After adjusting retighten all mounting parts properly A The connection cables are...

Page 276: ...Left seat console 24V socket A Voltage is present when the main switch is switched on Pressure setting front wheel drive o The traction force of the front wheels can be adjusted with a pressure settin...

Page 277: ...re control valve for paving stop with relieving Valve 2 is used to set the pressure for Screed control with paver finisher stop float ing stop with relieving Switching on see screed stop paving stop C...

Page 278: ...elements of the screed are engaged m The pumping interval adjusted in the factory must be modified to the paving situation m It is prohibited to change the factory set durations of pumping and break w...

Page 279: ...screed to the desired position using the lever 3 and engage the locking knob again A If the levelling unit is connected to a height controller this has the function of balanc ing out any rapid rise i...

Page 280: ...locking plate 3 on the lower side of the crossbar Remove insert plate 5 Move the push roller crossbar as far as it will go to the front rear position A Shift the push roller crossbar at the tow ing e...

Page 281: ...el must be fa miliarised with operation of the fire extin guisher 2 A Observe the inspection interval for the fire extinguisher First aid kit o f Any dressings that have been used must be replaced imm...

Page 282: ...cure with a wing bolt 1 Raise the bracket 2 swivel to the outer position and allow to en gage there Slide the rotary beacon with the tube 3 out to the desired height and se cure with the clamping bolt...

Page 283: ...2 into the container which is to be emptied A To enable the container to be emptied completely the suction hose must reach down to the floor of the container Activate the function on the operating pan...

Page 284: ...D 31 40 Illuminated balloon o 5 4 3 2 11 13 9 8 6 1 7 10 12...

Page 285: ...gas a safety distance of at least 1 metre must be maintained from combustible materials f Ensure that the area above the balloon is free and open without any power lines and hindrances There should b...

Page 286: ...the guide rod Swivel the holder 3 fix with split pin 10 and the corresponding clamping bolts 11 Once the illuminated balloon is completely mounted aligned and secured connect the plug 12 of the illumi...

Page 287: ...re in dry condition in the corresponding transport cover Cleaning m A damp cloth may be used to wipe down the Powermoon skins Dishwashing deter gent is recommended as the cleaning agent for the upper...

Page 288: ...of the paver and the driver of the material truck The corresponding signal system shows the truck driver which action to perform reversing stop tip material depart The system consists of Two LED ligh...

Page 289: ...food cold and warm Insert the cool box 1 in the corre sponding holder 2 Connect up to the corresponding socket on the control platform for the necessary power supply Start operating and adjust the set...

Page 290: ...D 31 46...

Page 291: ...Diesel fuel Engine oil and hydraulic oil lubricants Separator fluids emulsion and manual injector Two filled propane gas bottles Shovel and broom Scraper spatula for cleaning the auger and the hopper...

Page 292: ...ghting must be provided when working at night Comply with all further information in these instructions and in the safety manual Danger of falling from the vehicle Entering and leaving the vehicle and...

Page 293: ...mediately Steering The paver finisher must immediately follow every steering wheel movement in a precise manner Check straight ahead travel Horn on the operating panel on both remote controls Briefly...

Page 294: ...are securely seated Screed transport safeguard When the screed is raised before transport make sure that the cross beam lock is fixed correctly Hopper transport safeguard When the hopper is closed bef...

Page 295: ...D 43 5 13 11 12 10 15 120...

Page 296: ...rting Set the drive lever 13 to the centre position and the travel drive preselector 15 to minimum Insert the ignition key 11 in position 0 A It is impossible to start the vehicle if an emergency stop...

Page 297: ...D 43 7 13 11 12 10 15 120...

Page 298: ...t connect the positive terminal 1 of the starting aid battery to the posi tive terminal 2 of the vehicle battery Then connect the negative terminal 3 of the starting aid battery to the ground of the d...

Page 299: ...t the other vehicle Press the starter button 12 to start the engine Run the starter continuously for a maximum of 30 seconds then take a break for 2 minutes If the engine still has not started after t...

Page 300: ...D 43 10 13 68...

Page 301: ...ter starting To increase the engine speed Press button 68 to increase engine speed A The engine speed is increased to the preset value m Let the paver finisher warm up for approx 5 minutes if the engi...

Page 302: ...D 43 12 A B C...

Page 303: ...tled down automatically Driving mode remains possible After cooling down to normal temperature the engine will run with full performance again Battery charge indicator lamp B Must go out after startin...

Page 304: ...D 43 14 D 68 50 56 55 49...

Page 305: ...be damaged When the hydraulic oil is cold Activate set up mode function 68 Set the conveyor function 49 50 to manual and the auger function 55 56 to manual Conveyor and auger start to operate Let the...

Page 306: ...D 43 16 35 34 15 13 16 69 63 61 64 46 45 68 75 126 130...

Page 307: ...Fully extend the levelling cylinders with switch 61 63 64 A To extend the levelling cylinders levelling operating mode 126 130 must be switched to MANUAL on the remote controls Use switch 45 46 to ad...

Page 308: ...D 43 18 A 33 15 13 16 10...

Page 309: ...Adjust the speed with the preselector 15 Carry out steering movements with the steering wheel 16 f In case of an emergency press the emergency stop button 10 To stop press the service brake A set the...

Page 310: ...push roller with a separator fluid m Do not use diesel fuel as it dissolves the bitumen prohibited in Germany Screed heater system Switch on the screed heater approx 15 30 minutes depending on the am...

Page 311: ...raight paving a direction mark must be present or established road edge chalk lines or similar Slide the operating panel to the de sired side and secure it Pull the direction indicator out of the bump...

Page 312: ...D 43 22 A B 59 67 37 36 54 48 53 47...

Page 313: ...uto Activate function 67 to fill the vehicle for the paving process Switch the conveyors on The conveyor limit switches A B must switch off when the material has approx imately reached the area beneat...

Page 314: ...D 43 24 15 13 73 70 54 48 53 47 71 72 123 127 126 130 126 130...

Page 315: ...rive wheels as the screed tends to level an uneven ground The reference points for the layer thickness are the caterpillar chains or drive wheels The basic setting of the screed must be corrected when...

Page 316: ...the way Uniform material transport and distribution or supply to the screed may require cor rections to settings of the material switches for conveyor and auger A See the section Malfunctions when pav...

Page 317: ...lief when the paver finisher is halting floating paving when the paver finisher is driving floating paving with screed charging or relieving when the paver finisher is driving A Relieving reduces the...

Page 318: ...D 43 28 13 15 74 73 70 69...

Page 319: ...on operating status Paving stop when the paver finisher is stationary The screed is held by the relief pressure and the counter pressure of the material Floating paving during paving operation Lower s...

Page 320: ...oves on again A pressure greater than 10 15 bar neutralises the screed weight thus preventing the screed from sinking into the material A When combining the paving stop and screed relieving functions...

Page 321: ...D 43 31...

Page 322: ...D 43 32 13 15 74 73 70 69...

Page 323: ...rging function 74 LED ON Set the pressure using pressure regu lating valve A read it off at the ma nometer B A When screed charging relieving is nec essary and automatic levelling is used grade contro...

Page 324: ...D 43 34 13 15 11 12...

Page 325: ...edge like the end of a layer Set the drive lever 13 to the centre position During longer breaks e g lunch break Set the drive lever 13 to the centre position and the speed adjuster 15 to minimum Pres...

Page 326: ...D 43 36 13 11 15 69 75 12...

Page 327: ...off the ignition 11 With a screed with gas heating system o close the main shut off valves and the bottle valves Remove the levelling units and stow them away in the boxes close all flaps Remove all...

Page 328: ...surface long waves change in the material temperature demixing roller has stopped on the hot material roller has turned or roller speed has been changed too fast incorrect operation of the roller inco...

Page 329: ...screed extendable parts are incorrectly installed cold screed bottom plates are worn or warped screed is not operated in the floating position paver finisher speed is too high auger is overloaded cha...

Page 330: ...r augers run too slowly Hydraulic oil level in the tank is too low Top up oil Power supply interrupted Check fuses and cables replace if necessary Switch is defective Replace the switch One of the pre...

Page 331: ...ly interrupted Check fuse and cables replace if necessary Crossbeams cannot be lifted or lowered Switch on the remote con trol is set to Auto Set the switch to Manual Power supply interrupted Check fu...

Page 332: ...ervo unit Insufficient supply pressure Check and adjust if necessary Check the suction filter replace the supply pump and the filter if necessary Drive shaft of hydraulic pumps or engines broken Repla...

Page 333: ...ydrau lic system hot hydraulic fluid may spurt out at high pressure Switch off the engine and depressurise the hydraulic system Protect your eyes Mount all protective devices before re commissioning t...

Page 334: ...ifferent auger systems are available as options Check which auger type is used in your machine and comply with the corresponding installation operation and maintenance instructions Auger Type A Centra...

Page 335: ...ng thickness 10 cm Min height setting 18 cm from the ground A An incorrect height setting can result in the following problems during paving Auger too high Too much material in front of the screed mat...

Page 336: ...by alternately adjusting the right hand and the left hand side The current height can be read at the scale 2 3 3 Hydraulic adjustment o Determine the currently set height of the auger crossbeam left a...

Page 337: ...s with braces from the attaching point on the material shaft Carry out height adjustment Push the slewing brackets with braces onto the attaching point on the material shaft Install the split pin 1 an...

Page 338: ...g the adjustment rods 5 until the retaining pins can be inserted Retighten the lock nuts 4 Install the split pin 1 and retaining pin 2 m Each time the height is adjusted the auger must be realigned vi...

Page 339: ...fork heads of the braces from the support shackles Carry out height adjustment Push the fork heads of the braces onto the support shackles Install the split pin 1 and retaining pin 2 again A If the re...

Page 340: ...g the adjustment rods 5 until the retaining pins can be inserted Retighten the lock nuts 4 Install the split pin 1 and retaining pin 2 m Each time the height is adjusted the auger must be realigned vi...

Page 341: ...orking widths of more than 3 00 m the auger should be fitted with extension parts on both sides to improve material distribution and to reduce the wear f The diesel engine must be switched off wheneve...

Page 342: ...rts 2 bolts washers nuts Dismantle the assembly parts 3 of the adjacent auger blade remove plug 4 Guide the auger shaft extension into the auger shaft Reinstall the previously removed assembly parts 3...

Page 343: ...ing to the brace shaft with the relevant assembly parts 4 bolts washers pins A If necessary insert fitted plates 5 Reinstall the previously removed assembly parts 1 and simultaneously tighten the auge...

Page 344: ...Dismantle the assembly parts 5 of the adjacent auger blade remove plug 6 Guide the auger end bearing 7 into the auger extension Secure the auger end bearing to the material shaft with the relevant ass...

Page 345: ...40L Auger extension part 640 mm left 640R Auger extension part 640 mm right 960L Auger extension part 960 mm left 960R Auger extension part 960 mm right 320 Material shaft 320 mm 640 Material shaft 64...

Page 346: ...E 13 14 Symbol Meaning Outer auger bearing Auger end bearing...

Page 347: ...E 13 15 Auger upgrading working width 3 14 m Auger upgrading working width 3 78 m Auger upgrading working width 4 42 m 320 R 320 L 320 320 640 640 640 R 640 L 640 640 640 R 640 L 320 R 320 L 320 320...

Page 348: ...E 13 16 Auger upgrading working width 5 06 m Auger upgrading working width 5 70 m 320 L 320 320 R 320 960 R 960 L 960 960 960 R 960 L 960 960 640 640 640 R 640 L...

Page 349: ...E 13 17 Auger upgrading working width 6 34 m m m 960 BR 640 R 160 L 640 L 960 BL 960 L 960 160R 960 R 960...

Page 350: ...E 13 18 Auger upgrading working width 6 98 m m m 960 BR 640 R 160 L 640 L 960 BL 960 L 960 160R 960 R 960 320 L 320 320 R 320...

Page 351: ...E 13 19 Auger upgrading working width 7 62 m m m 960 BR 640 R 160 L 640 L 960 BL 640 640 L 640 640 R 960 L 960 160R 960 R 960...

Page 352: ...E 13 20 Auger upgrading working width 8 26 m m m 960 BR 640 R 160 L 640 L 960 BL 640 640 L 640 640 R 960 L 960 160R 960 R 960 320 L 320 320 R 320...

Page 353: ...E 13 21 4 3 Mounting the auger brace 11 8 12 20 19 15 14 26 16 18 21 1 10 13 17 27 23 1 2 3 4 5 6 7 18 22 23 24 25 26...

Page 354: ...cket 10 into the brace bracket 8 and secure with the retain ing pin 11 Secure the retaining pins 11 with a split pin 12 Mount the slewing bracket 14 at the brace shaft 13 with retaining pins 15 Secure...

Page 355: ...ust the length of the adjustment rod here The rotational direc tion for extending or shortening the adjustment rod is determined by the left hand thread L or right hand thread R A A cord which aligns...

Page 356: ...eed operating instructions screed extension chart To obtain the desired working width the corresponding screed extensions auger width extensions guides or cut off shoes must be mounted A Refer to the...

Page 357: ...Then turn in the centre expan sion bolt 2 to expand the clamping joint Pull the telescopic tube 3 out of the support tube 4 m Collision between the hydraulic hoses and the steel cable of the height d...

Page 358: ...e screed or the rear wall of the vehicle can be tensioned e g to provide assistance during alignment Remove the expansion bolt 2 Then tighten the clamping bolts 1 Finally tighten the expansion bolt 2...

Page 359: ...t of the support tube as otherwise it can fall down The support tube extension 4 of the auger crossbeam consists of two halves Put the upper and lower part over the telescopic tube and bolt together w...

Page 360: ...ivery for this working width f When connecting or disconnecting hydraulic hoses hydraulic fluid can spurt out at a high pressure Switch off the finisher and de pressurize the hydraulic circuit Protect...

Page 361: ...ts 5 After loosening the bolts 6 adjust the end piece to the required width Then retighten the bolts 6 A For larger working widths additional supports 7 must be attached to the telescopic tube to stab...

Page 362: ...nsion part 868 m right 345L Guide end piece 345mm extension left 345R Guide end piece 345mm extension right 300L Guide 300mm left 300R Guide 300mm left 500L Guide 500mm left 500R Guide 500mm left 700L...

Page 363: ...E 13 31 Symbol Meaning RL Extension pipe left RR Extension pipe right RL RR...

Page 364: ...ing working width 3 06m Auger upgrading working width 3 35m Auger upgrading working width 3 93m 290 R 290 L 300L 300R 300L 300R 434 R 434 L 300L 300R 345L 345R 434 R 434 L 290 L 290 R 500L 500R 300L 3...

Page 365: ...r upgrading working width 5 08m Auger upgrading working width 5 66m 868 R 868 L 500L 500R 300L 300R 345L 345R AR AL 868 L 868 R 434 L 434 R 700L 700R 500L 500R 345R 345L AL AR 868 R 434 R 290 R 290 L...

Page 366: ...E 13 34 Auger upgrading working width 6 53m 868 R 868 L m m 868 R 290 R 290 L 868 L ALR ALL 300L 300R 300R 700R 700R 345R 300L 700L 700L 345L RR RL...

Page 367: ...E 13 35 Auger upgrading working width 7 40m 434 L 434 R 500L 500R 868 R 868 L m m 868 R 290 R 290 L 868 L AR AL 300R 700R 700R 345R 300L 700L 700L 345L RR RL ALR ALL...

Page 368: ...E 13 36 Auger upgrading working width 8 00m 434 L 434 R 500L 500R 868 R 868 L m m 868 R 290 R 290 L 868 L AR AL 300R 700R 700R 345R 300L 700L 700L 345L RR RL ALR ALL 290 R 300R 290 L 300L...

Page 369: ...E 13 37 5 3 Mounting the auger brace 12 10 13 17 16 20 26 18 11 14 27 21 19 26 1 2 3 4 5 9 23 24 25 8 15 6 7...

Page 370: ...nt of the bracket 6 and secure with a pin 8 and split pin 9 A The brace bracket 10 is secured to the central panel of the machine using the cor responding assembly parts Insert the fulcrum bracket 11...

Page 371: ...the length of the adjustment rod here The rotational direc tion for extending or shortening the adjustment rod is determined by the left hand thread L or right hand thread R A A cord which aligns with...

Page 372: ...to screed re traction Mount the left right material shafts on the auger box with the relevant as sembly parts 1 A If a terminal bearing is mounted for the existing auger width the adapter plate 2 also...

Page 373: ...e hopper scrapers 1 must be adjusted on both hopper lids Loosen the mounting screws 2 Set a gap of 6 mm across the whole length of the scraper Retighten the mounting screws 2 properly f Risk of injury...

Page 374: ...t be adjusted to the prevailing paving conditions e g positive or negative crowning etc Loosen screw 2 and remove screws 3 Adjust guide plate to the required size basic setting 25mm Retighten the moun...

Page 375: ...between the auger and screed Loosen the four mounting screws 1 Remove the screws and move the ve hicle forwards The crossbeam remains in its position on slide rails now tighten the screws 1 back down...

Page 376: ...ed for travelling on public roads The pen dulum mounted front axle is locked mechanically in a position that ensures that only the rear pair of wheels of the front axle are on the ground A Check the l...

Page 377: ...ine and prevent it from rolling away On both sides of the machine mount the axle locking mechanism 1 to the shackle 3 provided for this purpose on the main frame using the corresponding assembly parts...

Page 378: ...are provided for mounting on the sensor s retaining plate A The digital slope controller must be mounted in such a way that the marking arrow on the housing points in the direction of travel A The an...

Page 379: ...sh 4 and spring washers 5 Tighten the pin 3 so that the sensor arm is just still able to swivel A Mount the spring washers 5 in the op posite direction A The sensor arm can be secured on the side shie...

Page 380: ...sible at the lock 5 Height adjustment for analogue grade sensors is carried out by means of a crank 6 To lock it the crank is inserted into one of the available notches fol lowing the adjustment work...

Page 381: ...xtensions A The big ski enables the alignment of the individual sensors at the front and rear to be shifted over the reference The sonic ski can actually be positioned in front of and be hind the vehi...

Page 382: ...ide next to the screed or also above the screed This is dependent on the paving width required in each case A The procedure for mounting the big ski is the same in both cases A So that the big ski can...

Page 383: ...ng bores A or to secure them to the crossbeam using clamping plates B A The front bracket is mounted directly behind the traction point the rear bracket is mounted at approximately the height of the a...

Page 384: ...xing ring s 45 chamfer must point upwards Then slide the two swivel arms 3 onto the tube of the big ski bracket A The rear swivel arm is positioned rotat ed by 180 on the big ski bracket Slide a fixin...

Page 385: ...the centre element together with the rear swivel arm until the front sliding part 4 can be pushed onto the front swivel arm from above Then secure the rear sliding part with a fixing ring 5 and the r...

Page 386: ...th the 9 m and 13 m versions A Structure of the 9 m version Extension part at the front rear each Structure of the 13 m version Two extension parts at the front rear each Place the extension module 1...

Page 387: ...ce away from it A Extendable sensor brackets 1 are mounted in the two outer positions the normal sensor bracket 2 is mounted in the centre Place the sliding bracket 3 over the corresponding big ski el...

Page 388: ...bles the two outer sensors to be swivelled during paving for diverse requirements e g cornering By loosening the star handle bolts 5 the length of the extension arm can be adjusted The sensor bracket...

Page 389: ...ed to initially mount the distributor box 1 on the mounting plate 2 A The input connector always points in the direction of travel Then mount the mounting plate on one of the two sliding brackets 4 on...

Page 390: ...diagram A The three sensors are connected to the distributor box and the distributor to the ma chine according to the following scheme Sensors Front 1 Centre 2 Rear 3 Distributor box 4 Machine interf...

Page 391: ...ending the screed Push the levelling piece 1 in the extension pipe 2 Tighten the clamping bolts at the extension pipe Push the extension 3 into the levelling piece 1 Secure properly with wing nuts 4 I...

Page 392: ...height sensing unit so that the sensing arm 13 lies on the refer ence wire 14 in the middle A Tighten the reference wire with the rope tensioner if too loose Connect the corresponding cable lead with...

Page 393: ...sor to the centre socket TEMP of the signal converter 4 A The signal converter 4 should be positioned above the centre hose guide of the screed with the related magnetic holders Install the connection...

Page 394: ...ecure with a clamping lever 4 Connect the left or right sensor s con nection cable 5 to the intended re mote control bracket sockets A The connection cables are connected to the relevant sockets on th...

Page 395: ...d set up Set remote control to holder 1 Connect plug 2 with the remote control m If the remote control is not implemented the plug 2 has to be set to the bridge socket 2a Connect the connection lead 3...

Page 396: ...de control system 6 External levelling system 7 24 volt consumers e g additional lighting 8 A When using an external levelling system this must be logged in using the remote con trol menu A Always sea...

Page 397: ...ew 1a Connect the plug of the lead 2 with the socket 2a on the remote control m If the remote control is not mounted the plug has to be set on the bridge socket 3 Connect the connection lead 4 of the...

Page 398: ...ection possibilities Auger limit switches 6 Grade control system 7 External levelling system 8 24 volt consumers e g additional lighting 9 A When using an external levelling system this must be logged...

Page 399: ...Ensure that maintenance and repair work is always only carried out by trained specialist staff All maintenance repair and cleaning work should only be carried out with the engine turned off Remove ig...

Page 400: ...ces Surfaces including those behind covering parts together with combustion fuels from the engine or screed heater can be very hot and cause injuries Wear your personal safety gear Do not touch hot pa...

Page 401: ...F 29 1 F 29 Maintenance overview 1 Maintenance overview 72 40 83 90 100 33 61 41 F55 F51 T i e r 3 S t a g e I I I a T i e r 4 F S t a g e I V F57 S t a g e V...

Page 402: ...ifferent auger systems are available as options Check which auger type is used in your machine and comply with the corresponding installation operation and maintenance instructions Auger Type A Centra...

Page 403: ...3 years 5000 20000 If necessary Conveyor F33 q q q Auger type A F40 q q q q q q q Auger type B F41 q q q q q q Drive engine Tier 3 Stage IIIa F51 q q q q q q Drive engine Tier4F Stage IV F55 q q q q q...

Page 404: ...F 29 4...

Page 405: ...F 33 1 F 33 Maintenance conveyor 1 Maintenance conveyor...

Page 406: ...ransport close both halves of the hopper and fit the cor responding hopper transport safeguards When the vehicle is parked and during maintenance and transport raise the screen and fit the correspondi...

Page 407: ...f necessary 1 q Conveyor chain Check tightness q Conveyor chain Adjust tension q Conveyor chain Replace chain 2 q Conveyor drive drive chains Check chain tightness q Conveyor drive drive chains Adjust...

Page 408: ...ly taut chain can cause the chain to be stopped or to break when material falls into the space between the chain and the sprocket An excessively slack chain may catch on protruding objects and be dest...

Page 409: ...g the chains would lead to the destruction of the drive wheels m If components have to be replaced as a result of wear the following components should always be replaced in sets Conveyor chain Conveyo...

Page 410: ...on If the tension has been set properly the chain must be able to move freely ap prox 10 15 mm To re tension the chains Unfasten mounting screws B and lock nut C slightly Use the tensioning screw D to...

Page 411: ...eflectors with new bolts A At the latest the conveyor plates B must be replaced when the wear limit of 5 mm in the rear area beneath the chain has been reached m If components have to be replaced as a...

Page 412: ...F 33 8...

Page 413: ...F 40 1 F 40 Maintenance auger assembly 1 Maintenance auger assembly...

Page 414: ...move the ignition key before any maintenance work Comply with all further information in these instructions and in the safety manual Hot surfaces Surfaces including those behind covering parts togethe...

Page 415: ...lanetary gear Check oil level q Auger planetary gear Top up oil g q Auger planetary gear Change oil 3 q Auger drive chains Check tension q Auger drive chains Adjust tension 4 q Auger box Check oil lev...

Page 416: ...If necessary 6 g Gearbox bolts Check tightening q Gearbox bolts Tighten to correct torque 7 g g Outer bearing bolts Check tightening q Outer bearing bolts Tighten to correct torque 8 q Auger blade Ch...

Page 417: ...any bitumen res idues which may have entered and to supply the bearings with fresh grease when warm A If the auger is extended the outer rings should be loosened slightly when initially greasing the o...

Page 418: ...oil into the filler bore at B until the oil level has reached the lower edge of the inspec tion bore A Screw the filler B and inspection screws A back in To change oil A The oil should be changed when...

Page 419: ...augers outer circumference should be 10 mm f Risk of injury due to sharp edged parts To re tension the chains Release the mounting screws A Set the chain tension correctly using the threaded pins B Ti...

Page 420: ...hange oil A The oil should be changed when at oper ating temperature Place a suitable collecting container under the auger box Loosen bolts D from the circumfer ence of the worm shaft flange A The oil...

Page 421: ...ing rings 5 A After reaching operating temperature check the gearbox for leaks m In case of visible leaks e g between the flange surfaces A of the gearbox re placement of the seals and sealing rings i...

Page 422: ...box bolts must be checked A Please check which gear version is used in your vehicle Tighten to the following torques if nec essary A 86 Nm B 83 Nm C 49 Nm D 49 Nm E 86 Nm m Check that each bolt has at...

Page 423: ...ng the running in period the tightening torques of the outer auger bearing mounting screws must be checked Tighten to the following torques if nec essary F 210 Nm m If the auger s working width is cha...

Page 424: ...ed and the blades B have to be replaced Remove the bolts C washers D nuts E and auger blade B f Risk of injury due to sharp edged parts m Auger blades must be installed play free the contact surfaces...

Page 425: ...F 41 1 F 41 Maintenance auger assembly 1 Maintenance auger assembly external drive version...

Page 426: ...move the ignition key before any maintenance work Comply with all further information in these instructions and in the safety manual Hot surfaces Surfaces including those behind covering parts togethe...

Page 427: ...ecessary 1 q Outer auger bearing Lubricate 2 q Auger centre bearing Lubricate 3 q Auger gear neck bearing Lubricate 4 q Auger bevel gear Check oil level q Auger bevel gear Top up oil q Auger bevel gea...

Page 428: ...ide at the top of the outer auger bear ings These nipples must be lubricated each time work is finished A Lubricate the outer auger bearing while they are warm to force out any bitumen residues A Manu...

Page 429: ...2 The centre bearing A must be lubricat ed on the left hand side of the auger To do so the bevel gear unit must be pulled off A The centre bearing must be lubricated when in a warm state to force out...

Page 430: ...ug A on the gear neck and replace the screw located underneath with an M10x1 grease nipple Using a grease gun inject 10 strokes into it A Remove the grease nipple and screw both screws back in The gea...

Page 431: ...inspection bore A until the oil level has reached the lower edge of the bore A Screw the inspection bolt filler screw A back in To change oil A The oil should be changed when at oper ating temperatur...

Page 432: ...er is reduced and the blades have to be replaced Dismantle nuts B and bolt C and re move the worn auger blade f Risk of injury due to sharp edged parts m Auger blades must be installed play free the c...

Page 433: ...enance engine assembly m In addition to these maintenance instructions the maintenance instructions issued by the engine manufacturer must be adhered to under all circumstances All mainte nance work a...

Page 434: ...move the ignition key before any maintenance work Comply with all further information in these instructions and in the safety manual Hot surfaces Surfaces including those behind covering parts togethe...

Page 435: ...an the tank and system 2 q Engine lube oil system Check oil level q Engine lube oil system Top up oil q Engine lube oil system Change oil q Engine lube oil system Change oil filter 3 q Engine fuel sys...

Page 436: ...filter Air filter cartridge Replace 5 q Engine cooling system Check radiator fins q q Engine cooling system Clean radiator fins q Engine cooling system Check level of the coolant q Engine cooling syst...

Page 437: ...10 50 100 250 500 annually 1000 annually 2000 every 2 years If necessary 6 q Engine drive belt Check drive belt q Engine drive belt Tighten drive belt q Engine drive belt Replace drive belt Maintenan...

Page 438: ...run dry and time consuming venting bleeding can therefore be avoided For filling in the fuel Remove cap A Fill in fuel through the filling port until the required fill lever is achieved Replace the ca...

Page 439: ...in overheating and engine destruction For filling in the oil Remove cap B Fill up oil to correct level Return cap B Use dipstick to check level again Oil change A The oil drain screw is accessed via t...

Page 440: ...optional asphalt fume control system there is a drainage hose behind the left side flap Place the end of the oil drain port hose E1 in the collection container Remove the screw cap with a wrench and a...

Page 441: ...ch or filter strap and unscrew it Clean the contact surface Apply light coating of oil to the gasket on the new filter and fill filter with oil before installing it Tighten filter by hand A After inst...

Page 442: ...leting the maintenance work reinstall the service flap A properly A The fuel filter system consists of two fil ters Prefilter with water separator C Main filter D Prefilter draining of water A Drain t...

Page 443: ...lunger is now pressed out via the spring Pump until a very high resistance is perceptible and pumping can only be carried out very slowly Now continue pumping a few more times The return line must be...

Page 444: ...y dust collector Empty the dust removal valve A on the air filter housing by compressing the discharge slot Remove any dust deflectors by press ing together the upper valve section A Clean the dust re...

Page 445: ...r Open the air filter housing B at the clips C Move filter element D to the side a lit tle and then pull it out of the housing Pull out the safety element E and check for signs of damage A Replace the...

Page 446: ...m is under pressure When it is opened there is danger of scalding m Use only approved coolants A Observe the instructions in the chapter entitled Operating substances Remove the drain screw B on the r...

Page 447: ...y remove leaves dust or sand from the radiator A Observe engine s operating instructions Checking coolant concentration Check the concentration using a suitable tester hydrometer Adjust the concentrat...

Page 448: ...transverse cracks in the belt are acceptable m In the event of longitudinal cracks which intersect with transverse cracks and damaged material surfaces belt re placement is necessary A Observe engine...

Page 449: ...F o 1 Maintenance engine assembly m As well as this maintenance manual always also pay close attention to the mainte nance manual provided by the engine manufacturer All maintenance work and serv ice...

Page 450: ...move the ignition key before any maintenance work Comply with all further information in these instructions and in the safety manual Hot surfaces Surfaces including those behind covering parts togethe...

Page 451: ...the tank and system 2 q Engine lube oil system Check oil level q Engine lube oil system Top up oil q Engine lube oil system Change oil q Engine lube oil system Change oil filter 3 q Engine fuel syste...

Page 452: ...ter Exchange air filter insert 5 q Engine cooling system Check radiator fins q q Engine cooling system Clean radiator fins q Engine cooling system Check level of the coolant q Engine cooling system To...

Page 453: ...heck filling level q AdBlue DEF tank Top up AdBlue DEF q q AdBlue DEF tank Replace suction filter q AdBlue DEF tank Check tank cover q AdBlue DEF tank Clean tank cover q AdBlue DEF dosing unit Inspect...

Page 454: ...necessary 7 q Engine drive belt Check drive belt q Engine drive belt Tighten drive belt q Engine drive belt Replace drive belt 8 q Crankshaft ventilation filter Replace filter element 9 q Exhaust syst...

Page 455: ...t run dry and time consuming venting bleeding can therefore be avoided For filling with fuel Remove cover A Fill in fuel through the filling port until the required fill lever is achieved Replace the...

Page 456: ...n overheating and engine destruction For filling in the oil Remove cover B Fill up oil to correct level Return cover B Use dipstick to check level again Oil change A The oil drain screw is accessed vi...

Page 457: ...optional asphalt fume control system there is a drainage hose behind the left side flap Place the end of the oil drain port hose E1 in the collection container Remove the screw cap with a wrench and a...

Page 458: ...nch or filter strap and unscrew it Clean the contact surface Apply light coating of oil to the gasket on the new filter and fill filter with oil before installing it Tighten filter by hand A After ins...

Page 459: ...pleting the maintenance work reinstall the service flap A properly A The fuel filter system consists of two filters Prefilter with water separator C Main filter D Prefilter draining of water A Drain t...

Page 460: ...lunger is now pressed out via the spring Pump until a very high resistance is perceptible and pumping can only be carried out very slowly Now continue pumping a few more times The return line must be...

Page 461: ...by compressing the discharge slot Remove any dust deflectors by press ing together the upper valve section Open the collector housing B at the clips C and remove dust accu mulations Properly repositio...

Page 462: ...A Clean the filter element F and replace after one year at the latest Blow out with dry pressure air max 5 bar from inside out or tap it in case of emergency only A Do not damage cartridge when doing...

Page 463: ...stem is under pressure When opening there is a danger of scalding m Use only approved coolants A Observe the instructions in the chapter entitled Operating substances Remove the drain screw B on the r...

Page 464: ...y remove leaves dust or sand from the radiator A Observe engine s operating instructions Checking coolant concentration Check the concentration using a suitable tester hydrometer Adjust the concentrat...

Page 465: ...70070 The storage temperature for AdBlue DEF is between 5 C and 25 C 23 F and 77 F Store in sealed containers to avoid impurities No direct sunlight It is not advisable to store in a vehicle for longe...

Page 466: ...et AdBlue DEF in your eyes rinse your eyes immediately and thoroughly for at least 15 minutes with clear water Seek medical advice immediately Wash AdBlue DEF off your skin immediately with soap and w...

Page 467: ...nly fill the AdBlue DEF tank in well ventilated areas Always be careful when opening the AdBlue DEF as this can cause pressure to be released AdBlue DEF may leak as a result Do not inhale the ammonia...

Page 468: ...To change the filter the supply lines B at the AdBlue DEF multi head A must be dismantled and the electrical connection plug C disconnected A Use a suitable container or cloth to take up any leaked re...

Page 469: ...e Pull the head at the same time m Do not pull the connection cable or con nection port Carefully pull the multi head up until the lower part is beneath the tank opening Carefully tilt the lower part...

Page 470: ...22 Filter change s n 003055 Loosen the fastening screw F of the filter Pull the used filter G from the suction pipe Fit the new filter onto the suction pipe and fasten with a new fastening screw F F...

Page 471: ...bout 45 Place the filter side and the tip of the lower part in the tank opening as shown Gradually insert the lower part in the tank opening proceeding carefully m Do not push the parts with force dir...

Page 472: ...the retaining ring E over the fil ter head Tighten the screws D properly Then mount the supply lines B and connect up to the power supply plug C m After installation check correct sealing during a tri...

Page 473: ...g screw F of the filter Pull the used filter G from the suction pipe Fit the new filter onto the suction pipe and fasten with a new fastening screw F A Ensure correct alignment of filter and holders L...

Page 474: ...ush the parts with force directly into the tank opening This will cause damage Position the head in the required align ment Ensure that the two noses I at the flange of the filter head fit in the corr...

Page 475: ...F 55 27 Tighten the screws D properly Then mount the supply lines B and connect up to the power supply plug C m After installation check correct sealing during a trial run B C D...

Page 476: ...cleaned as follows Loosen the retaining tab A and un screw the tank cover B from the tank Put the cover in a vessel filled with wa ter so that the water comes up to half the height of the blue edge la...

Page 477: ...F 55 29 Wipe the gasket with a damp cloth to remove any remaining DEF crystals or dirt Then connect the tank cover with the previously loosened retaining tab and screw onto the tank E...

Page 478: ...filter with a click A Use the side of the service tool with the same colour markings as the filter m Depending on their condition the com pensation element and filter must be re placed after they hav...

Page 479: ...transverse cracks in the belt are acceptable m In the event of longitudinal cracks which intersect with transverse cracks and damaged material surfaces belt re placement is necessary A Observe engine...

Page 480: ...the filter cover with warm soapy water E and dry it with compressed air f Wear protective goggles when using working with compressed air Never blow compressed air towards other people f Use personal s...

Page 481: ...ot surfaces During system cleaning the exhaust temperature and the surface temperature of the exhaust system is very hot and can cause severe injuries The exhaust and exhaust com ponents remain hot af...

Page 482: ...F 55 34...

Page 483: ...V o 1 Maintenance engine assembly m As well as this maintenance manual always also pay close attention to the mainte nance manual provided by the engine manufacturer All maintenance work and serv ice...

Page 484: ...move the ignition key before any maintenance work Comply with all further information in these instructions and in the safety manual Hot surfaces Surfaces including those behind covering parts togethe...

Page 485: ...q Fuel tank Clean the tank and system 2 q Engine lube oil system Check oil level q Engine lube oil system Top up oil q Engine lube oil system Change oil q Engine lube oil system Change oil filter 3 q...

Page 486: ...q Engine air filter Empty dust collector q q Engine air filter Exchange air filter insert 5 q Engine cooling system Check radiator fins q q Engine cooling system Clean radiator fins q Engine cooling...

Page 487: ...dBlue DEF tank Top up AdBlue DEF i q q AdBlue DEF tank Replace suction filter q AdBlue DEF tank Check tank cover q AdBlue DEF tank Clean tank cover q AdBlue DEF dosing unit Inspection and cleaning q q...

Page 488: ...0 every 2 years 4000 every 3 years 6500 If necessary 7 q Engine drive belt Check drive belt q Engine drive belt Tighten drive belt q Engine drive belt Replace drive belt 8 q Exhaust system Inspect die...

Page 489: ...esel that contained more sulphur An explosion or com bustion can cause severe to fatal injuries When refuelling vehicles always ensure that the fuel pump is earthed with equipotential bonding to the v...

Page 490: ...filling port until the required fill lever is achieved Replace the cover A Clean the tank and system Unscrew the drain plugs B in both tanks and drain about 1 l fuel into a collection pan When fasten...

Page 491: ...n overheating and engine destruction For filling in the oil Remove cover B Fill up oil to correct level Return cover B Use dipstick to check level again Oil change A The oil drain screw is accessed vi...

Page 492: ...optional asphalt fume control system there is a drainage hose behind the left side flap Place the end of the oil drain port hose E1 in the collection container Remove the screw cap with a wrench and a...

Page 493: ...nch or filter strap and unscrew it Clean the contact surface Apply light coating of oil to the gasket on the new filter and fill filter with oil before installing it Tighten filter by hand A After ins...

Page 494: ...pleting the maintenance work reinstall the service flap A properly A The fuel filter system consists of two filters Prefilter with water separator C Main filter D Prefilter draining of water A Drain t...

Page 495: ...very high resistance is perceptible and pumping can only be carried out very slowly Now continue pumping a few more times The return line must be filled Start the engine and operate for approx 5 minu...

Page 496: ...o be disman tled first in order to reach the filters Open engine hood remove screws B underneath the shaft Loosen clips C on inside of frame and remove air outlet shaft A After completing the maintena...

Page 497: ...by compressing the discharge slot Remove any dust deflectors by press ing together the upper valve section Open the collector housing B at the clips C and remove dust accu mulations Properly repositio...

Page 498: ...Clean the filter element F and replace after one year at the latest Blow out with dry pressure air max 5 bar from inside out or tap it in case of emergency only A Do not damage cartridge when doing so...

Page 499: ...stem is under pressure When opening there is a danger of scalding m Use only approved coolants A Observe the instructions in the chapter entitled Operating substances Remove the drain screw B on the r...

Page 500: ...ary remove leaves dust or sand from the radiator A Observe engine s operating instructions Check coolant concentration Check the concentration using a suitable tester hydrometer Adjust the concentrati...

Page 501: ...070 The storage temperature for AdBlue DEF is between 5 C and 25 C 23 F and 77 F Store in sealed containers to avoid impurities No direct sunlight It is not advisable to store in a vehicle for longer...

Page 502: ...et AdBlue DEF in your eyes rinse your eyes immediately and thoroughly for at least 15 minutes with clear water Seek medical advice immediately Wash AdBlue DEF off your skin immediately with soap and w...

Page 503: ...Only fill the AdBlue DEF tank in well ventilated areas Always be careful when opening the AdBlue DEF as this can cause pressure to be released AdBlue DEF may leak as a result Do not inhale the ammonia...

Page 504: ...To change the filter the supply lines B at the AdBlue DEF multi head A must be dismantled and the electrical connection plug C dis connected A Use a suitable container or cloth to take up any leaked r...

Page 505: ...e Pull the head at the same time m Do not pull the connection cable or con nection port Carefully pull the multi head up until the lower part is beneath the tank opening Carefully tilt the lower part...

Page 506: ...lter for soiling particles and cracks m On finding particles or cracks also check the filter of the dosing unit Fit the O ring H in the groove on the intake pipe Insert the inlet connection of the new...

Page 507: ...about 45 Gradually insert the lower part in the tank opening proceeding carefully m Do not push the parts with force directly into the tank opening This will cause damage Position the head in the requ...

Page 508: ...the retaining ring E over the fil ter head Tighten the screws D properly Then mount the supply lines B and connect up to the power supply plug C m After installation check correct sealing during a tri...

Page 509: ...s Remove the drain plug A to empty the tank Collect the remaining contents in a suitable container and then dispose of them properly To remove the filler neck filter B turn the filter a quarter of a t...

Page 510: ...lter for cracks and other damage On finding any damage re place the filter Clean the filter with warm water and a soft brush Dry with compressed air to avoid soiling Check the tank cover and the venti...

Page 511: ...k drain plug and screw tight 5 Nm Fit the filler neck strainer B in the tank Insert the filler neck unit in the tank Turn counter clockwise until the unit locks Fit the tank cover and tighten by hand...

Page 512: ...ll possible for residual pressure to remain in the system Before disconnecting any connections open the fittings slowly to let any pressure escape Disconnect the batteries The DEF dosing unit filter c...

Page 513: ...with a clean damp cloth to ensure no soiling can land in the DEF dosing unit m Even tiny quantities of dirt particles and soiling can damage the DEF dosing sys tem No dirt or other foreign bodies may...

Page 514: ...the DEF dosing sys tem check the DEF filter prior to dis posal Check the filter of the dosing unit for signs of soiled DEF Use the appearance and smell of the filter to ascertain whether soiled fluid...

Page 515: ...unit is damaged replace the complete DEF dosing unit Check that the groove of the anti freeze membrane is clean and free of soiling Clean with a clean damp cloth warm water and a mild cleaner A Never...

Page 516: ...notch of the pump housing A Use the supplied lubricant when fitting the filter housing Spray the supplied lu bricant on the threads of the pump hous ing and the sealing bead of the anti freeze membra...

Page 517: ...transverse cracks in the belt are acceptable m In the event of longitudinal cracks which intersect with transverse cracks and damaged material surfaces belt re placement is necessary A Observe engine...

Page 518: ...ot surfaces During system cleaning the exhaust temperature and the surface temperature of the exhaust system is very hot and can cause severe injuries The exhaust and exhaust com ponents remain hot af...

Page 519: ...F 61 1 F 61 Maintenance hydraulic system 1 Maintenance hydraulic system...

Page 520: ...ecure the vehicle to prevent it being switched on again Consult a doctor immediately if injured Comply with all further information in these instructions and in the safety manual Hot surfaces Surfaces...

Page 521: ...l pressures Depressurise the diaphragm accumulator by waiting at least 20 minutes after stopping the engine Do not carry out any maintenance work on the drive system until the system pressure has been...

Page 522: ...k Top up with oil q Hydraulic oil tank Change oil and clean 2 q Hydraulic oil tank Check maintenance indicator q q Hydraulic oil tank Change and vent the suction re turn flow hydraulic filter q Hydrau...

Page 523: ...p oil q Pump distribution gear Change oil q Pump distribution gear Check bleeder q Pump distribution gear Clean bleeder 5 g q Hydraulic hoses Visual inspection g q Hydraulic system Leak test q Hydraul...

Page 524: ...aulic reservoirs A are on the frame crossbeam at the rear axle Safety instructions hydraulic reservoir f The hydraulic reservoir may only be as sembled maintained and repaired by authorised trained an...

Page 525: ...so A The sight glass is located on the side of the tank For filling in the oil Remove cap B Fill in oil through the filler opening until the oil level rises to the centre of the sight glass A 5 mm Sc...

Page 526: ...o use a new seal A When using the drainage hose o Unscrew seal cap E Screwing on the oil drainage hose F opens the valve to let the oil drain out Place the end of the hose in the col lecting vessel an...

Page 527: ...securing screws A and lift off cover Disassemble the removed unit into Cover B Separating plate C Filter D Dirt trap E Clean the filter housing cover sepa rating plate and dirt trap Check the O rings...

Page 528: ...lace a transparent hose H onto the bleed screw ending in a suitable con tainer Start the up drive engine at idle speed Close the bleed screw G as soon as the oil forced through the hose is clear and t...

Page 529: ...cartridge Clean the filter housing Insert the new filter cartridge Replace the seal ring of the filter housing Turn on the filter housing by hand and tighten it using a wrench Start trial operation a...

Page 530: ...ait for a moment as the oil which has been poured in first has to flow off m Make sure to clean the screw and the vi cinity of the drain bore Oil change Place the end of the oil drain port hose C in t...

Page 531: ...F 61 13 Bleeder A The bleeder A can be found on the rear of the pump distribution gear housing The functioning of the bleeder must be ensured If soiling has occurred the bleeder should be cleaned A...

Page 532: ...ng pinched or buckled points leaks damage or deformation to the hose fittings affecting the sealing function replace ments are not necessary for minor damage to the surface hose coming away from the f...

Page 533: ...ning of the hoses prevents them from chafing on components or on each other components with sharp edges must be covered when installing hydraulic hoses bending radii are not smaller than the permitted...

Page 534: ...th er and always ensure that they are at the correct pressure In individual cases the period of use can be stipulated according to experience and may differ from the following general indications When...

Page 535: ...the filter then close the non return valve again Replace filter element B and sealing ring C Turn filter element clockwise with the help of carrier straps and at the same time raise it slightly Wait...

Page 536: ...F 61 18...

Page 537: ...F 72 1 F 72 Maintenance travel drive steering 1 Maintenance travel drive steering...

Page 538: ...njuries When the vehicle is parked and during maintenance and transport close both halves of the hopper and fit the cor responding hopper transport safeguards When the vehicle is parked and during mai...

Page 539: ...point Note 10 50 100 250 500 1000 annually 2000 every 2 years If necessary 1 q Planetary gear Check oil level q Planetary gear Top up oil g q Planetary gear Change oil q Planetary gear Check oil quali...

Page 540: ...yres q Drive wheels Check air pressure q Drive wheels Adjust air pressure g Drive wheels Check wheel nuts q Drive wheels Tighten wheel nuts 3 q Lubrication points Lubricate king pins q Lubrication poi...

Page 541: ...o the filler bore at A until the oil level has rea ched the lower edge of the filler bore Screw the filler screw A back in Oil change A The oil should be changed when at ope rating temperature m Ensur...

Page 542: ...els 2 Check tyres replace tyres Check the tyres on a daily basis for signs of damage cracks or blister for mation Regularly check compliance with the minimum profile depth m Replace damaged or worn ty...

Page 543: ...under load f Chocks or supporting beams positioned so that they cannot be shifted or tilted must be adequately dimensioned and be able to take the corresponding weight f There must not be anyone on t...

Page 544: ...eck the tyre pressure in cold conditi on A slight increase in tyre pressure du ring operation is normal and there is no need to relieve pressure f Only ever set the tyre pressure using a self regulati...

Page 545: ...operating speed C Max min air pressure at transportation speed D Screed type E Max air pressure for screed without extension parts F Max air pressure for screed with extension parts G Max air pressure...

Page 546: ...heel nuts tighten wheel nuts A Following wheel replacement check the wheel nuts after the running in time Check tighten all wheel nuts using a torque wrench as shown A Adjust the torque to 510Nm 8 4 9...

Page 547: ...g nipples B are on the rear axle of the main frame and supply the steering linkage with grease via a lu brication line Floating axle A The lubricating nipples C are located on the left and right of th...

Page 548: ...F 72 12...

Page 549: ...F 83 1 F 83 Maintenance electrical system 1 Maintenance electrical system...

Page 550: ...not remove any protective safeguards Never spray water on electric or electronic components Maintenance work to the electric system should only be carried out by trained specialist staff When equipped...

Page 551: ...ttery acid q Top up with distilled water q Apply grease to battery terminals 2 q Alternator Insulation monitoring check elec tric system is functioning o q Alternator Visual check for pollution or dam...

Page 552: ...ust be free of oxide and protected with a special terminal grease m When removing the batteries always first remove the negative terminal en suring that the battery terminals cannot be short circuited...

Page 553: ...very cell if this needs to be topped up only use distilled water m When recharging batteries every cell must be opened i e plugs and or covers must be removed m Only use commercially available automat...

Page 554: ...lated fault The indicator lamp goes out f If the insulation fault indicator lamp already indicates a fault before pressing the test button or if no fault is indicated during the simulation indicator l...

Page 555: ...rnator m The alternator must be regularly checked for excessive dirt and must be cleaned if necessary The air intake 1 and fan shroud 2 must be kept free of dirt m Cleaning with a high pressure cleane...

Page 556: ...differ depending on equipment F Function A F1 2 Main fuse 1 50 F1 2 Main fuse 2 50 F1 3 Diesel engine preheating ignition system 125 F1 4 Engine T4F 30 F1 5 Raise lower roof 23 F1 Levelling 10 F2 Brak...

Page 557: ...4V 10 F16 Sensor auger height 10 F17 Hazard flashers 10 F18 Operating panel 3 F19 Diagnostic interface control unit display 2 F20 Diagnostic interface engine 2 F21 Power supply slave A11 25 F22 Power...

Page 558: ...5 F35 Rear working lights 10 F36 Windscreen wiper 10 F37 Central lubrication 7 5 F38 Main fuse lighting 25 F39 Left hand parking lights 5 F40 Parking lights right 5 F41 Operating panel illumination 5...

Page 559: ...F 83 11 Relays in the engine compartment K Function 0 Engine start...

Page 560: ...nding on equipment K Function 1 Ignition 2 Drive engine start stop 3 Master slave screed controller 4 Engine start 5 Front lighting 6 Rear lighting 7 Auger lighting front 8 Horn 9 Parking light 10 T4F...

Page 561: ...lashers 16 Rotary beacon 17 Seat heating 18 Windscreen wiper 19 Windscreen washer system 20 Reverse buzzer 21 Central lubrication 22 Light in accordance with German Road Traffic Regulations 23 High be...

Page 562: ...F 83 14 Relay in connection box under the operating platform K Function 40 Raise roof 41 Lower roof...

Page 563: ...Maintenance lubricating points 1 Maintenance lubricating points A The information on the lubricating points for the various assemblies is assigned to the specific maintenance descriptions and must be...

Page 564: ...m Interval Maintenance point Note 10 50 100 250 500 1000 annually 2000 every 2 years If necessary 1 q Check lubricant tank fill level o q Top up lubricant tank o q Bleed central lubrication system o q...

Page 565: ...of injury due to escaping lubricant as the system operates at high pressures f Ensure that the diesel engine cannot be started when working on the system f Observe safety regulations for handling hyd...

Page 566: ...n a fill level above the MIN mark a on the tank Top up lubricant tank A lubricating nipple b is located on the lubricant tank a for filling purposes Connect the grease gun c enclosed on delivery to th...

Page 567: ...ricant has emerged Check all connections and lines for leaks Check pressure limiting valve m If lubricant emerges at the pressure lim iting valve a this indicates a malfunc tion in the system The cons...

Page 568: ...Remove the lubrication line a and install a normal lubricating nipple b Connect the grease gun c en closed on delivery to the lubricating nipple b Operate the grease gun until the lu bricant visibly...

Page 569: ...F 90 7 Bearing points 2 A One lubricating nipple A is located at each hydraulic cylinder bearing point top and bottom A One lubricating nipple B is located at each push roller bearing point 2x A 2x B...

Page 570: ...F 90 8...

Page 571: ...F 100 1 F 100 Tests stopping 1 Tests checks cleaning stopping...

Page 572: ...00 1000 annually 2000 every 2 years If necessary 1 q General visual inspection 2 regularly Check that the bolts and nuts fit firmly 3 q q Inspection by an expert 4 q Cleaning 4 q Cleaning sensors 5 q...

Page 573: ...they fit firmly retighten them if necessary A The spare parts catalogue states the special torques at the corresponding parts A For the necessary standard torques please refer to the section Bolts tor...

Page 574: ...sher screed and optional gas or electric system checked by a trained spe cialist when required according to the operating conditions and the nature of application however at least once a year check th...

Page 575: ...lube points acc to specification Clean the vehicle with water after laying mineral aggregates lean mixed concrete etc m Do not spray bearing points electrical or electronic components with water Remo...

Page 576: ...rts can cause severe or fatal injuries Do not enter the danger zone Do not reach into rotating or conveying parts Only wear close fitting clothing Comply with the warning and information signs on the...

Page 577: ...F 100 7 5 3 Cleaning optical or acoustic sensors Heavily soiled sensors can have a negative effect on measuring results or functions m Daily cleaning with a dry lint free cloth...

Page 578: ...ved batteries every 2 months Protect all bare metal components e g piston rods on hydraulic cylinders with a suitable corrosion inhibitor If it is not possible to park the vehicle is an enclosed build...

Page 579: ...impaired Corresponding preventive treatment must be applied to the machine This should be repeated at appropriate intervals when necessary All possible harmful influences must be taken into considera...

Page 580: ...sposal must be carried out after replacing wear and spare parts and after the machine has been withdrawn from service scrapped The materials must be sorted correctly according to metal plastic electro...

Page 581: ...1 6 4 1 6 7 7 1 9 M6 8 2 1 12 3 14 3 7 8 1 9 11 2 7 13 3 3 M8 20 5 28 7 1 34 8 19 4 7 26 6 6 31 7 9 M10 41 10 57 14 70 17 37 9 52 13 62 16 M12 73 18 97 24 120 30 63 16 89 22 107 27 M14 115 29 154 39 1...

Page 582: ...5 M8x1 21 7 5 4 30 6 7 6 36 7 9 2 19 5 4 9 27 4 6 8 32 8 8 2 M10x1 25 42 1 10 5 59 2 15 71 17 8 37 7 9 4 53 13 63 6 15 9 M12x1 25 75 7 18 9 106 2 26 127 31 9 67 2 16 8 94 5 24 113 28 3 M14x1 5 119 29...

Page 583: ...cants listed below or comparable qualities of well known brands m Only use containers which are clean on inside and outside for filling oil or fuel A Note capacities see section Capacities m Incorrect...

Page 584: ...different auger systems are available as options Check which auger type is used in your machine and comply with the corresponding installation operation and maintenance instructions Auger Type A Centr...

Page 585: ...F 115 3 2 1 6 5 7 4 3 6 8 9...

Page 586: ...215 litres StageV 5 Pump distribution gear Gearbox oil 7 0 litres 6 Planetary gear Travel drive Gearbox oil 2 5 litres 7 Planetary gear augers on each side Auger type A Gearbox oil 1 5 litres 7 Auger...

Page 587: ...m Diesel fuel contaminated with water or dirt can cause serious damage to the fuel sys tem Keep fuel and fuel system free of water and impurities m Observe the instructions for fuel recommendations a...

Page 588: ...draulic 100 Rando HDZ 46 Rando HDZ 46 Tellus Oil S2 V46 Tellus S2 VX46 Hyspin AWH M 46 Dynapac Aral BP Esso Exxon Fuchs Mobil Shell Castrol Gear Oil 400 Titan ATF 6000 SL Spirax S4 ATF HDX Spirax S6 A...

Page 589: ...l gear type B A recommended 3 10 Grease Dynapac Aral BP Esso Exxon Fuchs Mobil Shell Spirax S2 G 80W 90 Spirax G80W 90 Dynapac Aral BP Esso Exxon Fuchs Mobil Shell Chevron Paver Grease Gadus S5 T460 1...

Page 590: ...engine manufacturer A recommended 3 12 Separator emulsion A recommended Dynapac Dynapac Dynapac Dynapac Belt Guard 20L 4812215842 Belt Guard 208L 4812215846 Belt Guard 1000L 4812216094 Caution Possib...

Page 591: ...When changing from mineral oil pressure fluids to biodegradable pressure fluids please contact our factory advisory service Manufacturer ISO viscosity class VG 46 Dynapac Hydraulic 120 Shell Natural H...

Page 592: ...F 115 10...

Page 593: ......

Page 594: ...www dynapac com...

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