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Fayat Group DYNAPAC DR6Xe, Operating And Maintenance Instructions Manual, Page: 46 / 88

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Fayat Group DYNAPAC DR6Xe Operating And Maintenance Instructions Manual Download Page 46

5.1  Safety notes

If the following tests reveal damages or other defects, the machine

must not be operated, until these deficiencies have been corrected.

Do not operate the machine with defective indicators and control

elements.

Do not use damaged batteries.

Safety installations must not be removed or made ineffective.

Do not change any fixed settings.

WARNING!
Danger of injury caused by rotating parts!

–

Before starting work on the machine make sure

that the engine can not be started.

1.

Park the machine safely

 

Ä

 Chapter 6.4 ‘Parking the machine

in secured condition’ on page 57

.

Checks prior to start up – Safety notes

 

DR6Xe

 

46

Summary of Contents for DYNAPAC DR6Xe

Page 1: ...Operating Instruction Maintenance Instruction Original Operating Instructions DR6Xe Rammer S N 101 924 14 1001 DL 8 208 40 EN 12 2023...

Page 2: ...o to www P65Warnings ca gov WARNING Lithium ion batteries and products that contain lithium ion batteries can expose you to chemicals including cobald lithium oxide and nickel which are known to the S...

Page 3: ...devices 22 3 3 3 Regular safety inspections 22 3 3 4 Insulation test 22 3 3 5 Modifications and alterations to the machine 22 3 3 6 Damage defects misuse of safety devices 23 3 4 Handling fuels and lu...

Page 4: ...ge level 48 6 Operation 51 6 1 Inserting removing the battery 52 6 1 1 Inserting the battery 52 6 1 2 Removing the battery 53 6 2 Switching on the machine 54 6 3 Work mode 55 6 4 Parking the machine i...

Page 5: ...8 8 2 Measures prior to extended shut down period 77 9 Setting up refitting 79 9 1 Changing the tamper foot plate 80 10 Troubleshooting 81 10 1 Preliminary remarks 82 10 2 Machine malfunctions 83 11...

Page 6: ...Table of contents DR6Xe 6...

Page 7: ...1 Introduction Introduction DR6Xe 7...

Page 8: ...maintenance and repair measures to maintain the functional safety of your machine A description of all necessary maintenance work maintenance intervals as well as information on fuels and lubricants...

Page 9: ...t constitute an extension of the warranty and liability conditions specified in the general sales and delivery conditions of Dynapac GmbH We wish you successful work with your Dynapac machine Introduc...

Page 10: ...ype 1 Serial number 2 Made by Designation Type Nominal Power Operating Mass Year of Construction Serial No Made in Germany Ammerl nder Str 93 D 26203 Wardenburg 1 2 B 924 0001 Fig 1 Machine type plate...

Page 11: ...2 Technical data Technical data DR6Xe 11...

Page 12: ...imensions in millimetres Dimensions in inches Weights Basic weight 61 134 kg lbs Operating weight 71 157 kg lbs Travel characteristics Max working speed 20 66 m min ft min Max surface coverage 276 297...

Page 13: ...Machine Directive edition 2006 42 EU n Noise Emission Directive 2000 14 EU Noise Protection Direc tive 2003 10 EU n Vibration Protection Directive 2002 44 EU During operation these values may vary be...

Page 14: ...directions Total vibration value ahv 5 5 m s2 on crushed rock determined acc to ISO 5349 and EN 500 Associated uncertainty K 0 7 m s2 determined acc to EN 12096 Observe the daily vibration load work...

Page 15: ...3 Concerning your safety Concerning your safety DR6Xe 15...

Page 16: ...n generally accepted safety and road traffic regulations n country state specific safety regulations It is the duty of the operator to be acquainted with the safety regu lations and to apply these ac...

Page 17: ...ndicate practices for safe and environment friendly disposal of fuels and lubricants as well as replacement parts 3 1 3 Personal protective equipment Depending on the work to be carried out personal p...

Page 18: ...against particulate pollutants Respiratory protection This protects the airways against substances or parti cles 3 1 4 Intended use This machine is intended for commercial use only The machine must on...

Page 19: ...to stand on the machine while working starting and operation of the machine in explosive environments and in underground mining is prohibited 3 1 6 Estimated service life of the machine If the followi...

Page 20: ...regular safety inspections 3 2 2 Expert qualified person An expert qualified person is a person who based on his her professional education and experience has profound knowledge in the field of const...

Page 21: ...operate the machine Persons under the influence of alcohol medication or drugs are not allowed to operate service or repair the machine Maintenance and repair work requires specific knowledge and must...

Page 22: ...area of the machine must be informed about the dangers that arise from the operation of the machine 3 3 2 Medical auxiliary devices Medical auxiliary devices e g Pacemakers insulin pumps or hearing a...

Page 23: ...or passive safety 3 3 6 Damage defects misuse of safety devices Machines which are not safe to operate or in traffic must be imme diately taken out of service and shall not be used until these defi ci...

Page 24: ...name of substance n possible dangers n composition information on constituents n first aid measures n fire fighting measures n measures in case of accidental release n handling and storage n limitati...

Page 25: ...caused by contact with oil Wear your personal protective equipment pro tective gloves protective clothing Do not inhale any oil vapours Avoid contact CAUTION Danger of slipping on spilled oil Immediat...

Page 26: ...Do not bring the batteries into contact with water Do not open the batteries Never connect the battery terminals Observe temperature limits for operation charging and storage CAUTION Health hazard cau...

Page 27: ...oading direction Lashing tackle must not be damaged by machine parts Secure the machine on the transport vehicle against rolling slip ping and turning over Protect the machine on transport vehicle wit...

Page 28: ...oils fuel dirt snow and ice Before commissioning carry out all required visual inspections and function tests If the tests reveal damage or other defects the machine must not be operated until these h...

Page 29: ...e handle Guide the machine so that your hands do not hit against solid objects Watch out for unusual noises and development of smoke Perform trouble shooting and have the fault corrected 3 7 3 Parking...

Page 30: ...age can lead to short circuits overheating and exothermic chemical reactions Damaged batteries must not be used If neces sary clear the danger zone and take measures to prevent danger Keep the battery...

Page 31: ...llery watch bracelets etc when working near the battery Cables must not touch or rub against machine parts Functional tests checks and adjustments to live parts may only be carried out by instructed a...

Page 32: ...maintenance work must be carried out both before and after shut down Chapter 8 8 2 Measures prior to extended shut down period on page 77 It is not necessary to define a maximum storage period if the...

Page 33: ...warning sign Only operate the machine after it has been repaired When replacing safety relevant components only original spare parts must be used Repairs must only be performed by an expert qualified...

Page 34: ...e damaged and illegible stickers or signage immediately START ON ON OFF OPERATION STOP OFF 1 2 3 1 2 3 1 2 3 Made by Designation Type Nominal Power Operating Mass Year of Construction Serial No Made i...

Page 35: ...sticker Lifting point Information sticker Lashing point Information sticker Guaranteed sound capacity level Information sticker pre tensioned spring Fig 6 Fig 7 Fig 8 Fig 9 Concerning your safety Sign...

Page 36: ...ion sticker High pressure cleaner Machine type plate example START ON ON OFF OPERATION STOP OFF 1 2 3 1 2 3 1 2 3 B DEC 0396 Fig 10 Made by Designation Type Nominal Power Operating Mass Year of Constr...

Page 37: ...3 12 Safety components 1 B 541 0191 Fig 12 1 Protective covering Concerning your safety Safety components DR6Xe 37...

Page 38: ...Concerning your safety Safety components DR6Xe 38...

Page 39: ...4 Indicators and control elements Indicators and control elements DR6Xe 39...

Page 40: ...r start lever 2 Start lever 3 Lock for battery 4 Battery 4 1 1 Lock for start lever Position Bottom Start lever is locked in position 0 engine off Pull up The start lever is unlocked B 541 0170 Fig 14...

Page 41: ...ever Position 0 Engine off Position I Engine on 4 1 3 Lock for battery Position Top Battery locked Press down Unlock the battery B 541 0169 Fig 15 B 541 0171 Fig 16 Indicators and control elements Mac...

Page 42: ...17 1 Connections 2 Handle 3 Start button 4 Charge control indicator 5 Warning lights 4 2 1 Start button Press Battery is switched on Press again Battery is switched off B 541 0173 Fig 18 Indicators a...

Page 43: ...s fully charged 4 2 3 Battery warning lights One or several warning lights light up Evaluate the fault according to the battery operating instructions If necessary perform troubleshooting Inform our C...

Page 44: ...Indicators and control elements Battery DR6Xe 44...

Page 45: ...5 Checks prior to start up Checks prior to start up DR6Xe 45...

Page 46: ...control elements Do not use damaged batteries Safety installations must not be removed or made ineffective Do not change any fixed settings WARNING Danger of injury caused by rotating parts Before sta...

Page 47: ...heck the bolted connections are tight and secure 2 Check the machine for contamination and damage 3 Check the battery connections and contacts for contamina tion and damage Checks prior to start up Vi...

Page 48: ...t fit cracks and tear offs 4 Replace damaged rubber buffers immediately 5 3 2 Checking the battery charge level Protective equipment n Working clothes n Safety shoes 1 Press the start button The batte...

Page 49: ...authorised charger may damage the battery Only use chargers approved by Dynapac Charge the battery according to the operating instructions of the charger Observe national regulations 4 If necessary ch...

Page 50: ...Checks prior to start up Daily maintenance DR6Xe 50...

Page 51: ...6 Operation Operation DR6Xe 51...

Page 52: ...machine must be clean and dry 1 Shift the start lever to position 0 2 Insert the battery into the rails 3 Push the battery forward until the lock engages The LED on the control panel lights up briefly...

Page 53: ...in secured condition on page 57 2 Press the lock down 3 Pull the battery back against the stop 4 Lift the battery out of the rails 5 Store the battery in the supplied and approved original con tainer...

Page 54: ...1 Shift the start lever to position 0 2 Press the start button Battery is switched on The LED on the control panel lights up briefly The battery is automatically switched off after 30 s if the machin...

Page 55: ...clear of the tamper foot plate Always hold on to a running machine Always keep an eye on a running machine WARNING Loss of hearing caused by too high noise bur dens Wear your personal protective equi...

Page 56: ...plying load to the guide handle 1 No load slowly forward 2 Heavy load fast forward 4 Always shift the start lever to position 0 for short work breaks The engine is shut down 5 Switch on the battery ag...

Page 57: ...rsonal protective equipment pro tective gloves protective clothing Avoid touching hot components 2 Park the machine so that it cannot tip over 3 Remove the battery at the end of work and store it in t...

Page 58: ...Operation Parking the machine in secured condition DR6Xe 58...

Page 59: ...7 Loading transporting the machine Loading transporting the machine DR6Xe 59...

Page 60: ...2 Check that the battery may remain in the machine in accord ance with national regulations 3 If necessary store the battery separately in the supplied and approved original container Observe nationa...

Page 61: ...machine parts When lifting the machine make sure the load does not move in an uncontrolled way If necessary hold the load steady with guide ropes Protective equipment n Working clothes n Safety shoes...

Page 62: ...ive gloves n Safety shoes WARNING Danger of burning on hot components Wear your personal protective equipment pro tective gloves protective clothing Avoid touching hot components 1 Lean the tamper foo...

Page 63: ...8 Maintenance Maintenance DR6Xe 63...

Page 64: ...age 24 Wear your personal protective equipment Do not touch hot components Park the machine on horizontal level firm ground Secure the machine against accidental tipping over Only perform maintenance...

Page 65: ...d lubricants 8 2 1 Gear oil SAE 75W 90 Use a fully synthetic gear oil in accordance with SAE 75W 90 API GL5 with a kinematic viscosity of at least 16 mm2 s at 100 C 212 F Maintenance Fuels and lubrica...

Page 66: ...group Fuel or lubricant Spare parts number Filling quantity Observe the level mark Tamper foot SAE 75W 90 API GL 5 Specification Chapter 8 2 1 Gear oil SAE 75W 90 on page 65 0 75 l 0 20 gal us Mainten...

Page 67: ...must be carried out after the specified oper ating hours The listed maintenance work must be carried out in addition to the regular maintenance intervals 8 4 2 After the first 25 operating hours 1 Ch...

Page 68: ...48 5 3 2 Checking the battery charge level 48 Monthly 8 6 1 Checking the tamper foot 69 Annually 8 7 1 Changing the oil in the rammer foot 71 8 7 2 Insulation test 73 As required 8 8 1 Cleaning the ma...

Page 69: ...per foot is in horizontal position 3 Allow the machine to cool down 4 Clean the inspection glass 5 Check the oil level 6 The oil must be visible between the middle and the upper edge of the sight glas...

Page 70: ...he tamper foot plate tightening torque 60 70 Nm 44 52 ft lbf 10 Retighten 5 screws 1 on the tamper foot plate tightening torque 15 Nm 11 ft lbf 1 B 541 0092 60 70 Nm Fig 41 1 B 541 0096 15 Nm Fig 42 M...

Page 71: ...and lubricants on page 66 Protective equipment n Working clothes n Safety shoes n Protective gloves WARNING Danger of burning on hot components Wear your personal protective equipment pro tective glo...

Page 72: ...ew the filler screw 8 Fill in fresh oil up to the bottom edge of the filler bore 9 Clean the filling plug and screw it back in with a new seal ring 10 Check the oil level in the inspection glass corre...

Page 73: ...must be tested Carry out the test completely and in the order given n Visual inspection n Insulation test n Function test The results of the individual tests should be docu mented 8 7 2 2 Insulation...

Page 74: ...e 57 n Visual inspection have been carried out 1 The fastening screws are unscrewed and the cover is removed 2 On the test device set the rotary switch 1 to the 500 V position 3 Insert the cable of th...

Page 75: ...d measuring tip to each of the three cable connections 1 2 and 3 of the converter Check each cable connection for at least 3 seconds 9 Press the trigger on the red measuring tip to start the meas urem...

Page 76: ...he other hold the red measuring tip to each of the three cable connections 2 3 and 4 of the converter Check each cable connection for at least 3 seconds 15 Press the trigger on the red measuring tip t...

Page 77: ...r damage 8 8 2 Measures prior to extended shut down period 8 8 2 1 Measures before shutting down If the machine is shut down for a longer period of time e g winter season the following work must be ca...

Page 78: ...approved original container 3 Observe national regulations for the storage of dangerous goods 8 8 2 2 Measures before restarting 1 Check the oil level of the tamper foot 2 Check connections and contac...

Page 79: ...9 Setting up refitting Setting up refitting DR6Xe 79...

Page 80: ...cool down 3 Lay the machine carefully onto the rollers 4 Unscrew the fastening screws 5 Take off the tamper foot plate and lay the tamper foot on the floor 6 Assemble the new tamper foot plate with t...

Page 81: ...10 Troubleshooting Troubleshooting DR6Xe 81...

Page 82: ...nce Whenever a fault occurs you should therefore thoroughly read these instructions on correct operation and maintenance If you cannot locate the cause of a fault or rectify it yourself by fol lowing...

Page 83: ...uring operation Battery is empty Check the battery charge recharge if necessary Battery in fault state Check the warning lights Engine is defective Have it checked by qualified expert per sonnel Mecha...

Page 84: ...Troubleshooting Machine malfunctions DR6Xe 84...

Page 85: ...11 Disposal Disposal DR6Xe 85...

Page 86: ...y a state approved recycling company WARNING Health hazard caused by fuels and lubricants Safety regulations and environmental protec tion regulations must be followed when han dling fuels and lubrica...

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