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Fayat Group DYNAPAC CC1300, Translation Of Original Instruction Manual

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Fayat Group DYNAPAC CC1300 Translation Of Original Instruction Manual Download Page 117

Maintenance - 1000h

4812162001_D.pdf

2021-12-14

Controls - Lubrication

Fig.  Forward/Reverse lever
1. Plate
2. Attachment screws

1

2

Lubricate the forward/reverse lever mechanism.

Remove the cover/plate (1) by loosening the screws
(2) on the top, and lubricate the mechanism under the
cover/plate with oil.

Check - Coolant system

Figure.  Cooling water container
     1. Filler cap
     2. Level marking

1

2

Check that all hoses/hose connectors are intact and
tight. Fill with coolant as specified in the lubricants
specification.

Take great care when opening the radiator cap
while the engine is hot. Wear protective gloves and
goggles.

Take great care when opening the radiator cap
while the engine is hot. Wear protective gloves and
goggles.

Also check the freezing point. Change the coolant
every other year.

Also check the freezing point. Change the coolant
every other year.

107

Summary of Contents for DYNAPAC CC1300

Page 1: ...1803 CR TE4B T4f Kubota D1803 CR TE4B T4f Kubota D1803 CR TE5B Stage V Kubota D1803 CR TE5B Stage V Serial number Serial number 10000374xxA016841 A030810 10000374xxA016841 A030810 10000450xxA026088 A030580 10000450xxA026088 A030580 Translation of original instruction Translation of original instruction Reservation for changes Reservation for changes Printed in Sweden Printed in Sweden ...

Page 2: ......

Page 3: ...Special instructions 9 Standard lubricants and other recommended oils and fluids 9 Higher ambient temperatures above 40 C 104 F 9 Lower ambient temperature Freeze risk 9 Temperatures 9 high pressure cleaning 9 Fire fighting 10 Roll Over Protective Structure ROPS 10 Battery handling 10 Jump starting 11 Technical specifications 13 Vibrations Operator station 13 Noise level 13 Slopes 13 Dimensions to...

Page 4: ...er on the frame 22 Explanation of 17PIN serial number 22 Machine plate 23 Engine plates 23 Location decals 25 Location decals CALIFORNIA 27 Safety decals 27 Info decals 30 Instruments Controls 31 Locations Instruments and controls 31 Locations Control panel and controls 32 Function description 33 Electrical system 36 Fuses on machine equipped with Sauer Danfoss ECU 36 Fuses on machine equipped wit...

Page 5: ... Starting 44 Starting the engine 44 Driving 45 Operating the roller 45 Interlock Emergency stop Parking brake Check 46 Regeneration of DPF filter 46 Vibration 48 Manual Automatic vibration 48 Braking 49 Normal braking 49 Emergency braking 49 Switching off 50 Parking 50 Chocking the drums 50 Battery disconnector 51 Long term parking 53 Engine 53 Battery 53 Air cleaner exhaust pipe 53 Fuel tank 53 H...

Page 6: ...9 Retractable ROPS Optional 60 Operating instructions Summary 63 Preventive maintenance 65 Acceptance and delivery inspection 65 Warranty 65 Maintenance Lubricants and symbols 67 Maintenance symbols 68 Maintenance Maintenance schedule 69 Service and maintenance points 69 General 70 Every 10 hours of operation Daily 70 After the FIRST 50 hours of operation 71 Every 50 hours of operation Weekly 71 E...

Page 7: ...Scrapers fixed Checking Setting 83 Scrapers spring action Optional Checking Adjustment 83 Sprinkler system Drum Cleaning of sprinkler nozzle 84 Brakes Check 85 Maintenance 50h 87 Air cleaner indicator 87 Air cleaner Check Replacement of main filter 87 Air filter indicator Resetting 88 Backup filter Change 88 Air cleaner Cleaning 89 Steering cylinder and steering joint Lubrication 89 Pre fuel filte...

Page 8: ... Check Coolant system 99 Replacing the fuel filter 100 Replacing the pre filter 101 Replacing the diesel engine s oil separator filter 102 Maintenance 1000h 103 Battery Check condition 103 Engine oil and oil filter Change 104 Drum oil level Inspection filling 105 Rubber elements and attachment screws Check 105 Controls Lubrication 106 Hydraulic reservoir cap Check 106 Controls Lubrication 107 Chec...

Page 9: ... Check 115 Controls Lubrication 116 Hydraulic reservoir cap Check 116 Controls Lubrication 117 Check Coolant system 117 Replacing the hydraulic oil filter 118 Hydraulic fluid reservoir Draining 119 Hydraulic tank Changing the fluid 120 Replacing the pre filter 121 Replacing the fuel filter 122 Drum Oil change 122 Water tank Draining 123 Water pump Draining 123 Fuel tank Cleaning 124 Water tank Cle...

Page 10: ... e 4812162001_D pdf 2021 12 14 ...

Page 11: ...ot avoided could result in minor or moderate injury damage to the machine or property Safety information It is recommended to at least train operators in handling and daily maintenance of the machine in accordance with the instruction manual It is recommended to at least train operators in handling and daily maintenance of the machine in accordance with the instruction manual Passengers are not al...

Page 12: ...action of air by fan where the engine is run indoors CALIFORNIA Decal and location of decal shown in section Machine description Proposition 65 General This manual contains instructions for machine operation and maintenance The machine must be correctly maintained for maximal performance The machine should be kept clean so that any leakages loose bolts and loose connections are discovered at as ea...

Page 13: ...nstructions for the engine can be found in the manufacturer s engine manual Additional instructions for the engine can be found in the manufacturer s engine manual Specific maintenance and checks on diesel engines must be performed by engine supplier authorized personnel Specific maintenance and checks on diesel engines must be performed by engine supplier authorized personnel CE marking and Decla...

Page 14: ...Introduction 4812162001_D pdf 2021 12 14 4 ...

Page 15: ... have full bearing strength or the edge is close to a slope Avoid operating close to edges and ditches and the like as well as on poor ground conditions that jeopardizes the bearing strength and capacity to support the roller Never operate with the drum outside the edge the substrate might not have full bearing strength or the edge is close to a slope Avoid operating close to edges and ditches and...

Page 16: ...ade after written approval has been given by Dynapac Avoid using the roller before the hydraulic fluid has reached its normal working temperature Braking distances can be longer than normal when the fluid is cold Avoid using the roller before the hydraulic fluid has reached its normal working temperature Braking distances can be longer than normal when the fluid is cold For your own protection alw...

Page 17: ...down sloping ground Work driving Dynapac always recommends mounted ROPS Roll Over Protective Structure and seat belt usage Dynapac always recommends mounted ROPS Roll Over Protective Structure and seat belt usage On machines with foldable ROPS make sure that the ROPS is correctly mounted in the upright position during all operation On machines with foldable ROPS make sure that the ROPS is correctl...

Page 18: ...rum outside the edge the substrate might not have full bearing strength or the edge is close to a slope Keep in mind that the machine s center of gravity moves outwards when steering For example the center of gravity moves to the right when you steer to the left Keep in mind that the machine s center of gravity moves outwards when steering For example the center of gravity moves to the right when ...

Page 19: ...luids must be used for other components Hydraulic system mineral oil Shell Tellus S2V100 or similar Lower ambient temperature Freeze risk Make sure that the watering system is empty drained of water sprinkler hoses tank s or that anti freeze has been added to prevent the system freezing Temperatures The temperature limits apply to standard versions of rollers Rollers equipped with additional equip...

Page 20: ... or drilling in the Roll Over Protective Structure ROPS Never repair a damaged ROPS structure it must be replaced with a new one Never repair a damaged ROPS structure it must be replaced with a new one Battery handling When removing batteries always disconnect the negative cable first When removing batteries always disconnect the negative cable first When fitting batteries always connect the posit...

Page 21: ...tery Check that the battery used for jump starting has the same voltage as the dead battery Fig Jump starting 1 2 3 4 Turn the ignition and all power consuming equipment off Switch off the engine on the machine which is providing jump start power First connect the jump start battery s positive terminal 1 to the flat battery s positive terminal 2 Then connect the jump start battery s negative termi...

Page 22: ...Special instructions 4812162001_D pdf 2021 12 14 12 ...

Page 23: ...action level of 2 5 m s specified in the same directive Limit is 5 m s Noise level The noise level is measured in accordance with the operational cycle described in EU directive 2000 14 EC on machines equipped for the EU market with the vibration switched on on soft polymer material and with the operator s seat in the transport position The noise level is measured in accordance with the operationa...

Page 24: ...m in B Machine width 1450 57 B Machine width 1450 57 B without ROPS Machine width 1400 55 B without ROPS Machine width 1400 55 R1 Turning radius outer 4240 167 R1 Turning radius outer 4240 167 R2 Turning radius inner 2940 116 R2 Turning radius inner 2940 116 W Drum width 1300 51 W Drum width 1300 51 14 ...

Page 25: ...ase 1925 76 D Diameter drum 802 32 D Diameter drum 802 32 H1 Height with ROPS 2750 108 H1 Height with ROPS 2750 108 H2 Height without ROPS 1940 76 H2 Height without ROPS 1940 76 K1 260 10 K1 260 10 K2 600 24 K2 600 24 L Length 2725 107 L Length 2725 107 S Thickness drum amplitude Nominal 16 0 6 S Thickness drum amplitude Nominal 16 0 6 15 ...

Page 26: ...9 in Amplitude 0 5 mm 0 019 in Vibration frequency 52 Hz 3 120 vpm Vibration frequency 52 Hz 3 120 vpm Centrifugal force 33 kN 7 425 lb Centrifugal force 33 kN 7 425 lb Note The frequency is measured at high revs The amplitude is measured as the real value and not the nominal Propulsion Propulsion Speed range 0 10 km h 0 6 2 mph Speed range 0 10 km h 0 6 2 mph Climbing capacity theoretical 36 Clim...

Page 27: ... NRTC 798 1 Kubota D1803 CR T Stage V NRTC 798 1 Kubota D1803 CR T Stage V NRSC 776 7 Kubota D1803 CR T Stage V NRSC 776 7 NRTC Non road transient test cycles NRTC Non road transient test cycles NRSC Non road steady state test cycles NRSC Non road steady state test cycles Electrical system Electrical system Battery 12V 74Ah Battery 12V 74Ah Alternator 12V 60A Alternator 12V 60A Fuses See the Elect...

Page 28: ...70 470 520 560 620 M22 446 497 626 699 752 839 M22 446 497 626 699 752 839 M24 570 640 800 900 960 1080 M24 570 640 800 900 960 1080 M30 1130 1260 1580 1770 1900 2100 M30 1130 1260 1580 1770 1900 2100 STRENGTH CLASS Metric coarse screw thread bright galvanized fzb Metric coarse thread zinc treated Dacromet GEOMET STRENGTH CLASS M thread 10 9 Oiled 10 9 Dry 12 9 Oiled 12 9 Dry M thread 10 9 Oiled 1...

Page 29: ...M16 PN 4700902889 Strength class 10 9 Strength class 10 9 Tightening torque 192 Nm torque class 2 Dacromet treated Tightening torque 192 Nm torque class 2 Dacromet treated Hydraulic system Opening pressure MPa Opening pressure MPa Drive system 35 0 Drive system 35 0 Supply system 2 2 Supply system 2 2 Vibration system 20 0 Vibration system 20 0 Control systems 18 0 Control systems 18 0 Brake relea...

Page 30: ...Technical specifications 4812162001_D pdf 2021 12 14 20 ...

Page 31: ...e is hydrostatisc and is activated by moving the control lever to neutral Secondary Parking brake The secondary and parking brake system consists of sprung multiple disc brakes in the motors The brakes are released with hydraulic pressure and are operated with a switch on the instrument panel Steering system The steering system is a hydrostatic system The control value on the steering column distr...

Page 32: ...ntification Product identification number on the frame 1 Fig PIN Front frame 1 Serial number The machine PIN product identification number 1 is punched on the right edge of the front frame Explanation of 17PIN serial number 100 00123 V x A 123456 100 00123 V x A 123456 A B C F A B C F A Manufacturer B Family Model C Check letter F Serial number 22 ...

Page 33: ... engine power and year of manufacture If the machine is delivered outside of the EU the plate may not have a CE marking and the year of manufacture Please state the machine s PIN serial number when ordering parts Engine plates The engine s type plate 1 is located on top of the cylinder head cover The plate specifies the type of engine its serial number and the engine specification 1 Fig Engine 1 T...

Page 34: ...Machine description 4812162001_D pdf 2021 12 14 24 ...

Page 35: ...Machine description 4812162001_D pdf 2021 12 14 Location decals 25 ...

Page 36: ...03459 13 Battery disconnector 4700904835 4 Warning Instruction manual 4700903459 13 Battery disconnector 4700904835 5 Warning Hot surfaces 4700903424 14 Fixing point 4700382751 5 Warning Hot surfaces 4700903424 14 Fixing point 4700382751 6 Lifting plate 4700904870 15 Sound power level 4700791273 6 Lifting plate 4700904870 15 Sound power level 4700791273 7 Diesel fuel 4811000345 16 Hydraulic fluid ...

Page 37: ...der new decals if they have become illegible Use the part number specified on each decal If a part is replaced and this part have a decal make sure to also order the decal 4700903422 Warning Crush zone articulation drum Maintain a safe distance from the crush zone Two crush zones on machines fitted with pivotal steering 4700903423 Warning Rotating engine components Keep your hands at a safe distan...

Page 38: ...tions before operating the machine 4700908229 Warning Risk of crushing The articulation must be locked when lifting Read the instruction manual 4700791642 Warning Starting gas Starting gas is not to be used 4812125363 Warning Locking The articulation must be locked during transport and lifting but be open during operation Read the instruction manual 28 ...

Page 39: ...Machine description 4812162001_D pdf 2021 12 14 4812129673 Warning CALIFORNIA Proposition 65 29 ...

Page 40: ... Master switch Hoisting plate Handbook compartment Master switch Hydraulic fluid Hydraulic fluid level Securing point Hydraulic fluid Hydraulic fluid level Securing point Biological hydraulic fluid PANOLIN Water Warning lamps Biological hydraulic fluid PANOLIN Water Warning lamps Starting instructions Fuel with low sulfur content Starting instructions Fuel with low sulfur content 30 ...

Page 41: ...cators 29 Glow plug 18 Direction indicators 29 Glow plug 19 Horn 30 Hourmeter 19 Horn 30 Hourmeter 20 Vibration manual automatic 31 Parking brake On Off 20 Vibration manual automatic 31 Parking brake On Off 21 Vibration selector Front rear drum 32 Motor diagnostics control light serious fault 21 Vibration selector Front rear drum 32 Motor diagnostics control light serious fault 22 Control panel 33...

Page 42: ...3 Emergency stop 3 Emergency stop 4 Vibration On Off 4 Vibration On Off 5 Handbook compartment 5 Handbook compartment 6 Forward reverse lever 6 Forward reverse lever 7 Seat switch 7 Seat switch 8 Fuse box 8 Fuse box 9 Instrument cover 9 Instrument cover Fig Operator position Fig Operator s station 1 3 8 4 6 5 9 7 31 32 ...

Page 43: ...ed in proportion to how far the lever is moved from neutral The further the lever is from neutral the higher the speed 6 Forward Reverse lever The lever must be in neutral to start the diesel engine The engine cannot be started if the forward reverse lever is in any other position The forward reverse lever controls both the roller s driving direction and speed The roller moves forward when the lev...

Page 44: ... switch In the upper position the vibration is switched on off with the switch on the forward reverse lever The function is activated with the switch In the intermediate position the vibration system is completely switched off In the lower position the vibration is switched on or off automatically via the forward reverse lever 20 Vibration MAN AUTO switch In the upper position the vibration is swi...

Page 45: ... must be activated Always use the parking brake when the machine is stationary on a sloping surface 31 Parking brake On Off switch To activate the brakes press the top of the switch to change the position of the lever To disengage the brakes press down the red part at the same time as the switch and change the position of the lever NOTE When starting the machine the parking brake must be activated...

Page 46: ...nterlock vibration instrument buzzer sprinkler regeneration control 20A F2 1 Spare F1 2Rotating beacon horn 10A F2 2 Flow divider Sprinkler combi wheel 10A F1 2Rotating beacon horn 10A F2 2 Flow divider Sprinkler combi wheel 10A F1 3Start 5A F1 3Start 5A F1 4Alternator pre heater relay 5A F1 4Alternator pre heater relay 5A F1 5EGR valve 10A F1 5EGR valve 10A F1 6Direction indicators Power socket 1...

Page 47: ...terlock Vibration Instrument Sprinkler Regeneration control 20A F2 1 Spare F1 2ECU Alternator Horn 10A F2 2 Flow divider Sprinkler combi wheel 10A F1 2ECU Alternator Horn 10A F2 2 Flow divider Sprinkler combi wheel 10A F1 3EGR valve 5A F1 3EGR valve 5A F1 4Rotating beacon Sprinkler 5A F1 4Rotating beacon Sprinkler 5A F1 5ECU memory 1A F1 5ECU memory 1A F1 6Direction indicators 12V outlet 10A F1 6D...

Page 48: ... are flat pin fuses 1 F3 Ignition key 30A 1 F3 Ignition key 30A 2 F4 Starter relay 50A 2 F4 Starter relay 50A 3 F8 Fuel pump engine ECM 20A 3 F8 Fuel pump engine ECM 20A 4 F20 Preheating 80A 4 F20 Preheating 80A Relays Fig Relays 1 2 3 4 1 K1 Starter relay 1 K1 Starter relay 3 K2 Main relay engine ECM 3 K2 Main relay engine ECM 2 K5 Relay Glow plug 2 K5 Relay Glow plug 4 Kx Relay Glow plug lamp 4 ...

Page 49: ...is freely accessible from the outside so that the battery voltage can be quickly disconnected if necessary The engine hood must be unlocked during operation unless the battery disconnector is freely accessible from the outside so that the battery voltage can be quickly disconnected if necessary 1 Fig Driver seat 1 Handle Length adjustment Driver seat Std Adjustment Adjust the operator s seat so th...

Page 50: ...ure that the seat is secure before beginning operation Always make sure that the seat is secure before beginning operation Do not forget to use the seat belt 4 Do not forget to use the seat belt 4 6 9 Fig Instrument panel 6 Parking brake 9 Brake warning lamp Parking brake Check Make sure that the parking brake 6 is activated The roller can start to roll when the engine is started on sloping ground...

Page 51: ...ivated When the forward reverse lever is in neutral the automatic brake function is engaged Make sure that the emegency stop is pulled out and the parking brake is activated When the forward reverse lever is in neutral the automatic brake function is engaged Turn the switch 1 to position 3a Check that the warning lamps in the warning panel 22 come on Set the sprinkler switch 12 to the operating po...

Page 52: ...rd reverse lever is moved out of neutral when the operator is not sitting down and the parking brake button has not been activated Roller equipped with HY TTC 71 ECU If the operator is leaving the seat with the diesel engine running travel lever in neutral position and parking brake disengaged the buzzer will set and the diesel engine will shut down after four seconds During these four seconds the...

Page 53: ...ce the seat belt 1 if it shows signs of wear or has been subjected to excessive strain Check that the platform s rubber elements 3 are in good condition If the elements are worn this will have a negative effect on comfort Check that the platform s rubber elements 3 are in good condition If the elements are worn this will have a negative effect on comfort Ensure that the anti slip 4 on the platform...

Page 54: ... switch 20 for manual automatic vibration in position O With high outer temperature set the speed selector 37 to idling Low Preheating Turn the ignition key to position II When the glow lamp 29 goes out Turn the ignition key to the right to position III As soon as the engine has started release the ignition key Do not run the starter motor for too long If the engine does not start wait a minute or...

Page 55: ... indoors Risk of carbon monoxide poisoning Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Driving Operating the roller 37 6 3 1 Fig Instrument panel 1 Starter switch 3 Emergency stop 6 Forward reverse lever 37 Speed selector Under no circumstances is the machine to be operated from the ground The operator must always be seated du...

Page 56: ...eck in both directions Hold the steering wheel firmly and brace yourself for a sudden stop The engine switches off and the brakes are activated Check the function of the parking brake by activating the parking brake when the roller is moving very slowly forwards backwards Check in both directions Hold the steering wheel and brace yourself for a sudden stop when the brakes are activated The engine ...

Page 57: ...ration 35 36 are ignored error codes will be displayed and the engine power will be reduced If the indicators continue to be ignored the red control lamp 32 will go on Switch off the engine immediately enable the parking brake and contact a service technician at once If the yellow flashing indicators on parked regeneration 35 36 are ignored error codes will be displayed and the engine power will b...

Page 58: ...reverse lever grip In the automatic position vibration is activated when the pre set speed is reached Vibration is automatically deactivated when the lowest pre set speed is reached Vibration on one drum Optional The switch 21 is used to select vibration with the rear drum only or with two drums When the vibration is on the operator must activate vibration via the switch 20 on the forward reverse ...

Page 59: ... platform without activating the parking brake 31 Never leave the operator platform without activating the parking brake 31 Emergency braking 6 3 Fig Control panel 3 Emergency stop 6 Forward Reverse lever Braking is normally activated using the forward reverse lever 6 The hydrostatic transmission brakes the roller when the lever is moved to the neutral position There is a brake in each drive motor...

Page 60: ... disembark from the roller when the diesel engine is running without first activating the parking brake Never disembark from the roller when the diesel engine is running without first activating the parking brake Make sure that the roller is parked in a safe place with respect to other road users Chock the drums if the roller is parked on sloping ground Make sure that the roller is parked in a saf...

Page 61: ...connector 2 Power socket 12 V Before leaving the roller at the end of the shift switch off the battery disconnector 1 and remove the key This will prevent battery discharging and will also make it difficult for unauthorized persons to start and operate the machine Lock also the engine cover 51 ...

Page 62: ...Operation 4812162001_D pdf 2021 12 14 52 ...

Page 63: ...he machine thoroughly and apply grease to unpainted surfaces Engine Refer to the manufacturer s instructions in the engine manual that is supplied with the roller Battery Dismantle the battery batteries from the machine clean the outside and maintenance charge Air cleaner exhaust pipe Cover the air cleaner see under the heading Every 50 hours of operation or Every 1000 hours of operation or its op...

Page 64: ...servation grease Grease the hinges on the doors to the engine compartment and the cab Grease both ends of the forward reverse control bright parts see under the heading Every 500 hours of operation Hoods tarpaulin Lower the instrument cover over the instrument panel Cover the entire roller with a tarpaulin A gap must be left between the tarpaulin and the ground If possible store the roller indoors...

Page 65: ...cket Secure the bar with the lock pin 2 1 Weight refer to the hoisting plate on the roller 1 Fig Lifting the roller 1 Lifting plate Lifting the roller The weight of the machine is shown on the lifting plate 1 See also Technical specifications The weight of the machine is shown on the lifting plate 1 See also Technical specifications Lifting equipment such as chains steel wires straps and lifting h...

Page 66: ...ropulsion pump 1 By pass screw 1 Chock the wheels to prevent the roller from moving when the brakes are hydraulically disengaged Chock the wheels to prevent the roller from moving when the brakes are hydraulically disengaged Open the hood and make sure that the propulsion pump is accessible On the pump there is a by pass screw 1 which should be unscrewed counterclockwise maximum two turns to set t...

Page 67: ...re the roller can be towed The disc brake in each drive motor must be disengaged mechanically according to below following instructions before the roller can be towed 4 Fig Brake housing 4 Center plug Remove the center plug 4 using a screwdriver Screw off the brake tool 1 from its threaded fixing hole Then fix the brake tool 1 in the center hole by tightening the screw 2 until it bottoms in the ho...

Page 68: ...the figure Maximum total pulling force 130 kN 29225 lbf Reverse the towing preparations Reverse the towing preparations Transport Tie down and secure the machine according to the Cargo Securing Certificate for the specific machine if this is avaliable and applicable If not tie down and secure the machine according to the cargo securing rules that are valid for the country where the transport takes...

Page 69: ... meters 1 4 Double lashings LC at least 1 7 tonnes 1700 daN STF 300 kg 300daN 1 4 Double lashings LC at least 1 7 tonnes 1700 daN STF 300 kg 300daN Double L1 L2 Double L3 L4 Double L1 L2 Double L3 L4 0 6 3 0 0 1 3 0 0 6 3 0 0 1 3 0 The distance L1 above is between points D and E D is the projected point directly at right angles laterally in relation to the edge of the platform from the lashing mou...

Page 70: ... double lashing runs in a sling through a lashing point or around a machine part and down into two different mounts on the platform Each of lashings 1 4 is either a double or two single lashings A double lashing runs in a sling through a lashing point or around a machine part and down into two different mounts on the platform Lashings in the same direction are placed in different lashing mounts on...

Page 71: ...r to dismantle the rotating warning light before lowering the ROPS Remember to dismantle the rotating warning light before lowering the ROPS After lowering the ROPS replace the pin and stud After lowering the ROPS replace the pin and stud To lift the ROPS proceed in the reserve order Always make sure the ROPS is locked in raised position before operation Always make sure the ROPS is locked in rais...

Page 72: ...Operating instructions Summary 4812162001_D pdf 2021 12 14 62 ...

Page 73: ...ever with care 11 Check the brakes drive slowly Remember that the braking distance will be longer if the roller is cold 11 Check the brakes drive slowly Remember that the braking distance will be longer if the roller is cold 12 Use vibration only when the roller is in motion 12 Use vibration only when the roller is in motion 13 Check that the drums are thoroughly watered when watering is required ...

Page 74: ...Operating instructions Summary 4812162001_D pdf 2021 12 14 64 ...

Page 75: ... to the customer delivery inspection must be conducted as per the check list in the warranty document Any transport damage must be reported immediately to the transport company as this is not covered by the product warranty Warranty The warranty is only valid if the stipulated delivery inspection and the separate service inspection have been completed as per the warranty document and when the mach...

Page 76: ...Preventive maintenance 4812162001_D pdf 2021 12 14 CALIFORNIA Decal and location of decal shown in section Machine description Proposition 65 66 ...

Page 77: ... S2 V100 BIOLOGICAL HYDRAULIC FLUID PANOLIN When it leaves the factory the machine may be filled with biologically degradable fluid The same type of fluid must be used when changing or topping up PANOLIN HLP Synth 46 www panolin com BIOLOGICAL HYDRAULIC FLUID PANOLIN When it leaves the factory the machine may be filled with biologically degradable fluid The same type of fluid must be used when cha...

Page 78: ...vel Air filter Engine oil filter Battery Engine oil filter Battery Hydraulic reservoir level Sprinkler Hydraulic reservoir level Sprinkler Hydraulic fluid filter Sprinkler water Hydraulic fluid filter Sprinkler water Drum oil level Recycling Drum oil level Recycling Lubricating oil Fuel filter Lubricating oil Fuel filter 68 ...

Page 79: ...rs 16 Steering cylinder bracket 3 Cooler 10 Shock absorbers and attachment screws 17 Filler plugs Drum 3 Cooler 10 Shock absorbers and attachment screws 17 Filler plugs Drum 4 Air cleaner 11 Hydraulic fluid refilling 18 Oil level in drum 4 Air cleaner 11 Hydraulic fluid refilling 18 Oil level in drum 5 Battery 12 Hydraulic fluid tank 19 Emergency stop 5 Battery 12 Hydraulic fluid tank 19 Emergency...

Page 80: ...personnel Every 10 hours of operation Daily Refer to the contents to find the page number of the sections referred to Pos in fig Action Comment Pos in fig Action Comment Before starting up for the first time on that day Before starting up for the first time on that day 3 Check for free circulation of cooling air 3 Check for free circulation of cooling air 4 Check coolant level 4 Check coolant leve...

Page 81: ...ons are tight Replace when necessary 15 Grease the steering joint 15 Grease the steering joint 16 Grease the steering cylinder brackets 16 Grease the steering cylinder brackets 6 Draining the fuel prefilter Performed if the control lamp for the water separator lights on the instrument panel 6 Draining the fuel prefilter Performed if the control lamp for the water separator lights on the instrument...

Page 82: ...ricate hinges and controls 6 Replace the V belt on the engine Refer to the engine manual 6 Replace the V belt on the engine Refer to the engine manual 3 Check coolant freezing point Change the coolant every other year 3 Check coolant freezing point Change the coolant every other year 4 Change air filter elements 4 Change air filter elements 6 Change the engine s fuel filter Refer also to the Instr...

Page 83: ...er 6 Lubricate hinges and controls 6 Lubricate hinges and controls 6 Replace the V belt on the engine Refer to the engine manual 6 Replace the V belt on the engine Refer to the engine manual 3 Check coolant freezing point Change the coolant every other year 3 Check coolant freezing point Change the coolant every other year 4 Change air filter elements 4 Change air filter elements 6 Change the engi...

Page 84: ...lant freezing point Change the coolant every other year 3 Check coolant freezing point Change the coolant every other year 4 Change air filter elements 4 Change air filter elements 13 Change the hydraulic fluid filter 13 Change the hydraulic fluid filter 12 Drain condensate from hydraulic tank 12 Drain condensate from hydraulic tank 6 Change the engine s fuel filter Refer to the engine manual 6 Ch...

Page 85: ...Maintenance Maintenance schedule 4812162001_D pdf 2021 12 14 Service Checklist 75 ...

Page 86: ...Maintenance Maintenance schedule 4812162001_D pdf 2021 12 14 76 ...

Page 87: ...rs Risk of carbon monoxide poisoning Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Check Coolant system Figure Cooling water container 1 Filler cap 2 Level marking 1 2 Check that all hoses hose connectors are intact and tight Fill with coolant as specified in the lubricants specification Take great care when opening the radiator...

Page 88: ...g a high pressure water cleaner Blow air or direct water through the cooler in the opposite direction to that of the cooling air Take care when using a high pressure water jet Do not hold the nozzle too near the cooler Take care when using a high pressure water jet Do not hold the nozzle too near the cooler Wear protective goggles when working with compressed air or high pressure water jets Wear p...

Page 89: ...s Check that the level is between the min and max markings Top up with hydraulic fluid as per lubricant specifications if level is too low 1 Fig Engine compartment 1 Hydraulic fluid refilling Open the engine hood and unscrew the filler cap top up with hydraulic fluid as per lubricant specification if the level is too low 79 ...

Page 90: ...the slot Release the red button 3 and then lower down the engine hood completely Stand on the left side of the engine hood Press in the red button 3 and carefully lower the engine hood until the gas spring 2 goes into the slot Release the red button 3 and then lower down the engine hood completely Air circulation Check Fig Right drum side 1 Cooling air grille 1 Check that the engine has free circu...

Page 91: ...roller before refuelling and against the filler pipe while refuelling Never refuel while the engine is running Do not smoke and avoid spilling fuel Never refuel while the engine is running Do not smoke and avoid spilling fuel The fuel tank holds 50 liters Water tank Filling Fig Water tank 1 Tank cap 1 Unscrew the tank cap 1 and fill with clean water Do not remove the strainer See technical specifi...

Page 92: ... The sprinkler system should be drained if there is a risk of freezing The sprinkler system should be drained if there is a risk of freezing 1 2 3 4 Fig Nozzle 1 Sleeve 2 Nozzle 3 Gasket 4 Strainer Dismantle the blocked nozzle by hand Blow the nozzle 2 and fine filter 4 clean with compressed air or install replacement parts and clean the clogged parts later Wear protective goggles when working wit...

Page 93: ...on the scraper and affect the contact force Clean as required Loosen the screws 2 to adjust the contact pressure of the scraper blade against the drum Lock this setting by tightening the lock nut 2 against the mounting plate 3 Adjust the contact surface on both scraper attachments Remember to tighten all the screws after any adjustment Scrapers spring action Optional Checking Adjustment Fig Spring...

Page 94: ... sprinkler nozzle 3 2 Figure Nozzle 1 Nozzle 2 Gasket 3 Filter 1 Dismantle the blocked nozzle by hand Blow the nozzle 1 and fine filter 3 clean using compressed air Alternatively fit replacement parts and clean the blocked parts later on Nozzle Colour l min at 2 0 bar gal min at 40 psi Nozzle Colour l min at 2 0 bar gal min at 40 psi Standard yellow 0 63 0 20 Standard yellow 0 63 0 20 Option blue ...

Page 95: ...ows Run the roller very slowly forward Hold the steering wheel firmly and brace yourself for a sudden stop Press in the emergency stop 3 The roller will stop abruptly and the engine will switch off After testing the brakes set the forward reverse lever in neutral Pull out the emergency stop 3 Start the engine The roller is now ready for operation Refer also to the section in the manual on operatio...

Page 96: ...Maintenance 10h 4812162001_D pdf 2021 12 14 86 ...

Page 97: ...is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Air cleaner indicator Fig Air cleaner 1 Indicator 2 Main filter 1 2 If the indicator 1 on the air cleaner turns red replace the main filter 2 on the air cleaner The dust pouch is emptied by pressing the rubber bellows with your fingers Check also that the air hoses are in good condition Clean the air ...

Page 98: ...efitting the cover make sure that the dust valve is positioned downwards Air filter indicator Resetting 1 Fig Indicator 1 Button The air filter indicator is located on the filter or in its immediate vicinity The air filter indicator must be reset after replacing the air filter Press the button 1 on the top of the indicator to reset Backup filter Change Fig Air filter 1 Backup filter 1 Change the b...

Page 99: ...inder and steering joint Lubrication Fig Main filter 1 Grease nipples 1 Do not allow anyone to remain in the vicinity of the steering joint when the engine is running Danger of crush injury when the steering is operated Activate the parking brake before lubricating Do not allow anyone to remain in the vicinity of the steering joint when the engine is running Danger of crush injury when the steerin...

Page 100: ...ing Figure Pre fuel filter 1 Drain plug 2 Hand pump 1 2 Unscrew the drain plug 1 at the bottom of the fuel filter Ensure that all deposits are removed with the aid of the secondary hand operated pump 2 As soon as only pure fuel emerges close the drain plug 1 again 90 ...

Page 101: ...indoors Risk of carbon monoxide poisoning Battery Check condition Fig Battery The battery is sealed and maintenance free Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the battery Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator c...

Page 102: ... the end of the drain hose 1 Let all the engine oil flow out Deliver the drained oil to special waste handling Deliver the drained oil to special waste handling Refer to the engine manual for detailed instructions when changing oil and filters Refer to the engine manual for detailed instructions when changing oil and filters Remove the oil filter 4 and fit a new filter Collect any spillage Fit the...

Page 103: ... using a high pressure water cleaner Blow air or direct water through the cooler in the opposite direction to that of the cooling air Take care when using a high pressure water jet Do not hold the nozzle too near the cooler Take care when using a high pressure water jet Do not hold the nozzle too near the cooler Wear protective goggles when working with compressed air or high pressure water jets W...

Page 104: ...Maintenance measures 250 h 4812162001_D pdf 2021 12 14 94 ...

Page 105: ...oors Risk of carbon monoxide poisoning Battery Check condition Fig Battery The battery is sealed and maintenance free Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the battery Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator char...

Page 106: ... the end of the drain hose 1 Let all the engine oil flow out Deliver the drained oil to special waste handling Deliver the drained oil to special waste handling Refer to the engine manual for detailed instructions when changing oil and filters Refer to the engine manual for detailed instructions when changing oil and filters Remove the oil filter 4 and fit a new filter Collect any spillage Fit the...

Page 107: ...p with new oil if necessary Use oil as specified in the lubricants specification Clean the magnetic oil plug 1 from any metallic residue and refit the plug Rubber elements and attachment screws Check Fig Drum vibration side 1 Rubber element 2 Attachment screws 2 1 Check all rubber elements 1 Replace all elements where more than 25 of the elements on one side of the drum have cracks deeper than 10 ...

Page 108: ...period of use remove the cover and lever and lubricate Hydraulic reservoir cap Check Screw off the tank cap and check that it is not clogged Air must have unobstructed passage through the cap in both directions If clogged in either direction clean with a little diesel oil and blow with compressed air until free passage is assured or replace the cap with a new one Wear protective goggles when worki...

Page 109: ...ure Cooling water container 1 Filler cap 2 Level marking 1 2 Check that all hoses hose connectors are intact and tight Fill with coolant as specified in the lubricants specification Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Also che...

Page 110: ...s of the disposable type and cannot be cleaned Hand in to a waste disposal station Refer to the engine manual for detailed instructions when replacing the fuel filter Refer to the engine manual for detailed instructions when replacing the fuel filter Start the engine and check that the fuel filter is tight N B Under no circumstances may new fuel filters be pre filled with fuel before assembly due ...

Page 111: ...llect fuel that runs out when the filter is released Place a container underneath to collect fuel that runs out when the filter is released Remove the pre filter 1 and hand in to a waste disposal station This is a disposable filter and cannot be cleaned Fit a new pre filter and tighten the hose clamps Start the engine and check that the pre filter is tight Ensure good ventilation air extraction if...

Page 112: ...lter 2 Cover 3 Filter insert and O ring 4 Filter housing Remove the filter insert 3 and hand in to a waste disposal station This is a disposable filter and cannot be cleaned Remove the filter insert 3 and hand in to a waste disposal station This is a disposable filter and cannot be cleaned Wipe out any deposits in the bottom cover 2 and filter housing 4 Fit the new filter insert with O ring 3 and ...

Page 113: ... carbon monoxide poisoning Battery Check condition Fig Battery The battery is sealed and maintenance free Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the battery Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the batt...

Page 114: ...end of the drain hose 1 Let all the engine oil flow out Deliver the drained oil to special waste handling Deliver the drained oil to special waste handling Refer to the engine manual for detailed instructions when changing oil and filters Refer to the engine manual for detailed instructions when changing oil and filters Remove the oil filter 4 and fit a new filter Collect any spillage Fit the drai...

Page 115: ...h new oil if necessary Use oil as specified in the lubricants specification Clean the magnetic oil plug 1 from any metallic residue and refit the plug Rubber elements and attachment screws Check Fig Drum vibration side 1 Rubber element 2 Attachment screws 2 1 Check all rubber elements 1 Replace all elements where more than 25 of the elements on one side of the drum have cracks deeper than 10 15 mm...

Page 116: ...d of use remove the cover and lever and lubricate Hydraulic reservoir cap Check Screw off the tank cap and check that it is not clogged Air must have unobstructed passage through the cap in both directions If clogged in either direction clean with a little diesel oil and blow with compressed air until free passage is assured or replace the cap with a new one Wear protective goggles when working wi...

Page 117: ...ooling water container 1 Filler cap 2 Level marking 1 2 Check that all hoses hose connectors are intact and tight Fill with coolant as specified in the lubricants specification Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Also check th...

Page 118: ... the disposable type and cannot be cleaned Hand in to a waste disposal station Refer to the engine manual for detailed instructions when replacing the fuel filter Refer to the engine manual for detailed instructions when replacing the fuel filter Start the engine and check that the fuel filter is tight N B Under no circumstances may new fuel filters be pre filled with fuel before assembly due to t...

Page 119: ...filter and tighten the hose clamps Start the engine and check that the pre filter is tight Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Hydraulic fluid reservoir Draining Fig Left frame side 1 Drain plug 1 Condensate in the hyd...

Page 120: ...rtment 1 Retaining screws 2 Protective cover 1 2 Unscrew the retaining screws 1 on each side of the roller Remove the protective cover 2 Fig Hydraulic oil filter 3 Cap 3 Loosen the red cap 3 and pull up the filter insert 4 Refit the red cap temporarily to prevent dust and dirt getting into the tank 110 ...

Page 121: ...nt friendly waste disposal station This is a disposable filter and cannot be cleaned Remove the filter 4 and hand in to an environment friendly waste disposal station This is a disposable filter and cannot be cleaned Mount the new insert on the handle refit the unit into the filter holder 6 and refit the red cover Start the engine and allow it to run at full revs for 30 seconds Check that the filt...

Page 122: ...Maintenance 1000h 4812162001_D pdf 2021 12 14 112 ...

Page 123: ... of carbon monoxide poisoning Battery Check condition Fig Battery The battery is sealed and maintenance free Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the battery Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the b...

Page 124: ...end of the drain hose 1 Let all the engine oil flow out Deliver the drained oil to special waste handling Deliver the drained oil to special waste handling Refer to the engine manual for detailed instructions when changing oil and filters Refer to the engine manual for detailed instructions when changing oil and filters Remove the oil filter 4 and fit a new filter Collect any spillage Fit the drai...

Page 125: ...h new oil if necessary Use oil as specified in the lubricants specification Clean the magnetic oil plug 1 from any metallic residue and refit the plug Rubber elements and attachment screws Check Fig Drum vibration side 1 Rubber element 2 Attachment screws 2 1 Check all rubber elements 1 Replace all elements where more than 25 of the elements on one side of the drum have cracks deeper than 10 15 mm...

Page 126: ...d of use remove the cover and lever and lubricate Hydraulic reservoir cap Check Screw off the tank cap and check that it is not clogged Air must have unobstructed passage through the cap in both directions If clogged in either direction clean with a little diesel oil and blow with compressed air until free passage is assured or replace the cap with a new one Wear protective goggles when working wi...

Page 127: ...ooling water container 1 Filler cap 2 Level marking 1 2 Check that all hoses hose connectors are intact and tight Fill with coolant as specified in the lubricants specification Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Also check th...

Page 128: ...rtment 1 Retaining screws 2 Protective cover 1 2 Unscrew the retaining screws 1 on each side of the roller Remove the protective cover 2 Fig Hydraulic oil filter 3 Cap 3 Loosen the red cap 3 and pull up the filter insert 4 Refit the red cap temporarily to prevent dust and dirt getting into the tank 118 ...

Page 129: ...nit into the filter holder 6 and refit the red cover Start the engine and allow it to run at full revs for 30 seconds Check that the filter cap 3 is tight Hydraulic fluid reservoir Draining Fig Left frame side 1 Drain plug 1 Condensate in the hydraulic tank is drained via the plug 1 This should be done when the roller has stood still for some time e g during the night Be very careful during draini...

Page 130: ...r under the plug It should hold at least 40 liters Save the oil and dispose of it in an approved manner Unscrew the drain plug 1 and allow all the oil to run out Wipe and replace the drain plug Fill with fresh hydraulic fluid of the grade indicated in the Lubricant specification Fill with fresh hydraulic fluid of the grade indicated in the Lubricant specification Replace the hydraulic fluid filter...

Page 131: ... fuel that runs out when the filter is released Place a container underneath to collect fuel that runs out when the filter is released Remove the pre filter 1 and hand in to a waste disposal station This is a disposable filter and cannot be cleaned Fit a new pre filter and tighten the hose clamps Start the engine and check that the pre filter is tight Ensure good ventilation air extraction if the ...

Page 132: ...assembly due to the demands on the cleanliness of the fuel system Use the hand pump on the fuel prefilter to fill from the machine s fuel system Drum Oil change Fig Drum vibration side 1 Drain plug 1 Take great care when draining the fluid Wear protective gloves and goggles Take great care when draining the fluid Wear protective gloves and goggles Place the roller on a level surface and drive it s...

Page 133: ...tank pump and lines Remember that there is a risk of freezing during the winter Empty the tank pump and lines The easiest way to empty the water tank is to open the drain cock on the water filter 1 There is also a drain plug under the water tank Water pump Draining 1 2 Fig Pump system 1 Water pump 2 Drain cock The water pump 1 is emptied by opening the drain cock 2 123 ...

Page 134: ...er and dispose of it in an approved manner Keep in mind fire risk when handling fuel Keep in mind fire risk when handling fuel The fuel tank is made of plastic polyethylene and is recyclable The fuel tank is made of plastic polyethylene and is recyclable Water tank Cleaning 1 Fig Water tank 1 Drain plug Clean the tanks with water and a suitable detergent for plastic surfaces Refit the filter housi...

Page 135: ...enance 2000h 4812162001_D pdf 2021 12 14 Steering joint Check Fig Steering joint Check the steering joint for any damage or cracks Check and tighten any loose bolts Check also for any stiffness and play 125 ...

Page 136: ...Dynapac Compaction Equipment AB Box 504 SE 371 23 Karlskrona Sweden www dynapac com ...

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