Fayat Group BOMAG BW 219 DH-5 Service Manual Download Page 7

Page: 7 / 41

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611

7.1 Preliminary remarks

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612

7.2 Emergency procedures

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613

7.3 Troubleshooting, electrical systems

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619

7.4 Trouble shooting, diesel engine

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638

7.4.1  Starting the engine with jump leads......................................................................................... 638
7.4.2  Engine malfunctions................................................................................................................. 639
7.4.3  Deutz DTC fault code list, EMR3............................................................................................. 642

7.5 Trouble shooting, hydraulics

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709

7.6 Troubleshooting, air conditioning system

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724

7.7 Troubleshooting, auxiliary heating

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742

Special tools

......................................................................................................................................

755

8.1 Special tools, electrics

.............................................................................................................

756

8.2 Special tools, hydraulic system

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757

8.2.1 Special tools, tests and adjustments........................................................................................ 757
8.2.2 Special tools for flushing.......................................................................................................... 759

8.3 Special tools for oscillating articulated joint

..........................................................................

760

8.4 Special tools, drum

...................................................................................................................

762

Table of contents

BW 219 DH-5 / BW 219 PDH-5 / BW 226 DH-5 / BW 226 PDH-5

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Summary of Contents for BOMAG BW 219 DH-5

Page 1: ...BW 219 DH 5 BW 219 PDH 5 BW 226 DH 5 BW 226 PDH 5 Single drum roller Service Manual S N 101 586 63 1001 S N 101 586 64 1001 S N 101 586 65 1001 S N 101 586 66 1001 05 2018 008 402 50 EN...

Page 2: ...2 Find manuals at https best manuals com...

Page 3: ...work 57 1 3 4 Parking the machine in secured condition 59 2 Technical data 61 2 1 Technical data BW 219 DH 5 62 2 1 1 Technical data 62 2 2 Technical data BW 219 PDH 5 66 2 2 1 Technical data 66 2 3...

Page 4: ...1 Notes on safety 167 4 4 2 Central electrics 167 4 4 3 Main fuses 168 4 4 4 Control console cabin 169 4 4 5 Auxiliary heating 170 4 5 Central electrics 171 4 6 Description of electrical components 17...

Page 5: ...circuit 360 5 5 5 Bleeding the travel circuit 365 5 5 6 Bleeding the vibration circuit 367 5 6 Inspection and maintenance work 369 5 6 1 Maintenance Table 369 5 6 2 Checks prior to start up 369 5 6 3...

Page 6: ...les 553 6 5 3 Refrigerant R134a 555 6 5 4 Compressor oil refrigeration oil 557 6 5 5 Working principle of the air conditioning system 559 6 5 6 Monitoring devices 560 6 5 7 Description of components 5...

Page 7: ...roubleshooting axial piston pumps 712 7 5 3 Troubleshooting axial piston motors 714 7 5 4 Troubleshooting table for hydraulic components 716 7 6 Troubleshooting air conditioning system 724 7 6 1 Troub...

Page 8: ...765 Appendix 781 A Circuit diagrams 783 A 1 Circuit diagram 523 783 A 2 Hydraulic diagram 479 878 A 3 Hydraulic diagram 480 890 Table of contents BW 219 DH 5 BW 219 PDH 5 BW 226 DH 5 BW 226 PDH 5 8 F...

Page 9: ...1 General information General information BW 219 DH 5 BW 219 PDH 5 BW 226 DH 5 BW 226 PDH 5 9 Find manuals at https best manuals com...

Page 10: ...mer Service and professionally trained personnel n provides support for repair work or maintenance procedures on the machine This manual described the deinstallation dismantling assembly installation...

Page 11: ...pecially adapted to the corresponding machine In this way you will prevent any problems arising and unnecessary downtimes of your machine This manual is not subject of an updating service For this rea...

Page 12: ...n generally accepted safety and road traffic regulations n country specific safety regulations It is the duty of the operator to be acquainted with the safety regu lations and to apply these according...

Page 13: ...ironment friendly disposal of fuels and lubricants as well as replacement parts 1 2 1 3 Personal protective equipment Depending on the work to be carried out personal protective equipment is required...

Page 14: ...ntended use This machine must only be used for n Compaction work in earth construction and road bases n Compaction of bituminous material e g road surface layers Intended use also includes compliance...

Page 15: ...ning dangers The operating company must determine whether there are special operational hazards such as a toxic atmosphere or limiting soil conditions Such conditions require special additional measur...

Page 16: ...uled out that further dangers may arise when working with and handling the machine Both the machine as well as all other system components comply with the currently valid safety regulations Neverthele...

Page 17: ...e area of the ROPS fastening The ROPS must not show any rust damage hairline cracks or open fractures The real machine weight must never exceed the testing weight for the ROPS No accessories may be we...

Page 18: ...n limitation and monitoring of exposure personal protective equipment n physical and chemical properties n stability and reactivity n toxicological data n environmental data n notes on waste disposal...

Page 19: ...personal protective equipment pro tective gloves protective clothing Do not inhale any fuel fumes Avoid contact CAUTION Danger of slipping on spilled diesel fuel Immediately bind spilled diesel fuel w...

Page 20: ...with oil Wear your personal protective equipment pro tective gloves protective clothing Do not inhale any oil vapours Avoid contact CAUTION Danger of slipping on spilled oil Immediately bind spilled...

Page 21: ...components Smoking and open fire is prohibited Wear your personal protective equipment pro tective gloves protective clothing CAUTION Health hazard caused by contact with hydraulic oil Wear your perso...

Page 22: ...ctive equipment pro tective gloves protective clothing Do not inhale any fumes Avoid contact CAUTION Danger of slipping on spilled coolant Immediately bind spilled coolant with an oil binding agent EN...

Page 23: ...o recharge the battery Ensure adequate ventilation Smoking and open fire is prohibited Do not lay any tools or other metal objects on the battery Do not wear jewellery watch bracelets etc when working...

Page 24: ...der a sus pended load When lifting the machine avoid uncontrolled movements of the load If necessary hold the load with guide ropes After the transport loosen the articulation lock again as otherwise...

Page 25: ...nsciousness or even death For operation in closed or partly closed rooms ensure adequate ventilation 1 2 6 3 Starting the engine with jump leads Connect positive with positive and negative with negati...

Page 26: ...ot make extreme steering movements when driving at high speed danger of tipping over Always give way to loaded transport vehicles Switch the lights on if visibility is poor Always keep a safe distance...

Page 27: ...e electric power If necessary stop compacting with vibration Do not activate the vibration on hard frozen concrete ground Components may get damaged 1 2 7 6 Parking the machine Park the machine on hor...

Page 28: ...ency stop switch In events of emergency and in case of danger actuate the emer gency stop switch immediately The machine is braked immediately the engine is shut down Restart the machine only after th...

Page 29: ...ury Immediately call for medical advice when injured by hydraulic oil Do not step in front of or behind the machine when performing adjustment work in the hydraulic system Do not change the setting of...

Page 30: ...y way 1 2 10 4 Maintenance work on electric components and battery Before starting to work on electric parts of the machine disconnect the battery and cover it with insulating material Do not use fuse...

Page 31: ...d exhaust system Never use gasoline or other easily inflammable substances for cleaning When cleaning with a high pressure cleaner do not subject elec trical parts and insulation material to the direc...

Page 32: ...B 586 0365 Fig 7 General information Concerning your safety BW 219 DH 5 BW 219 PDH 5 BW 226 DH 5 BW 226 PDH 5 32...

Page 33: ...B 586 0399 Fig 8 General information Concerning your safety BW 219 DH 5 BW 219 PDH 5 BW 226 DH 5 BW 226 PDH 5 33...

Page 34: ...586 0367 Diesel Part No 009 940 03 20 l Engine Coolant Spec MB 325 5 Deutz DQC CC 14 Hydraulic Oil Fig 9 General information Concerning your safety BW 219 DH 5 BW 219 PDH 5 BW 226 DH 5 BW 226 PDH 5 3...

Page 35: ...6 0400 Fig 10 Warning sticker Danger of crushing Warning sticker Follow operating instructions Fig 11 Fig 12 General information Concerning your safety BW 219 DH 5 BW 219 PDH 5 BW 226 DH 5 BW 226 PDH...

Page 36: ...g Instruction sticker Always wear your seat belt Information sticker Emergency exit Information sticker Lashing point Fig 13 Fig 14 Fig 15 Fig 16 General information Concerning your safety BW 219 DH 5...

Page 37: ...er Engine oil drain Information sticker Coolant drain Information sticker Hydraulic oil drain Fig 17 B DEC 0211 Fig 18 B DEC 0212 Fig 19 B DEC 0210 Fig 20 General information Concerning your safety BW...

Page 38: ...g for diesel Information sticker Disconnecting the battery Information sticker Main battery switch plus side B DEC 0214 Hydraulic Oil Fig 21 B DEC 0215 Diesel Fig 22 B DEC 0219 Fig 23 Fig 24 General i...

Page 39: ...d capacity level Information sticker Coolant Machine type plate example Fig 25 Fig 26 B DEC 0221 Part No 009 940 03 20 l Engine Coolant Spec MB 325 5 Deutz DQC CC 14 Fig 27 Fig 28 General information...

Page 40: ...it in the immediate vicinity of the welding location When choosing the location for the earth clamp make sure that the welding current will not pass through joints or bearings Maintenance free batteri...

Page 41: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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