Fayat Group BOMAG BW 219 DH-5, Service Manual

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Table of contents
1 General information
..............................................................................................................................
9
1.1 Introduction ................................................................................................................................. 10
1.2 Concerning your safety .............................................................................................................. 12
1.2.1 Basic prerequisites..................................................................................................................... 12
1.2.2 Definition of responsible persons............................................................................................... 15
1.2.3 Fundamentals for safe operation............................................................................................... 16
1.2.4 Handling fuels and lubricants..................................................................................................... 17
1.2.5 Load/transport the machine....................................................................................................... 23
1.2.6 Start-up procedure..................................................................................................................... 24
1.2.7 Driving the machine; working operation..................................................................................... 25
1.2.8 Refuelling................................................................................................................................... 27
1.2.9 Emergency procedures.............................................................................................................. 28
1.2.10 Maintenance work.................................................................................................................... 29
1.2.11 Repair....................................................................................................................................... 31
1.2.12 Signage.................................................................................................................................... 31
1.3 Maintenance and repair .............................................................................................................. 40
1.3.1 Notes on repair........................................................................................................................... 40
1.3.2 Preliminary remarks and safety notes........................................................................................ 56
1.3.3 Preparations / concluding work.................................................................................................. 57
1.3.4 Parking the machine in secured condition................................................................................. 59
2 Technical data
......................................................................................................................................
61
2.1 Technical data, BW 219 DH-5 ..................................................................................................... 62
2.1.1 Technical data............................................................................................................................ 62
2.2 Technical data, BW 219 PDH-5 ................................................................................................... 66
2.2.1 Technical data............................................................................................................................ 66
2.3 Technical data, BW 226 DH-5 ..................................................................................................... 70
2.3.1 Technical data............................................................................................................................ 70
2.4 Technical data, BW 226 PDH-5 ................................................................................................... 73
2.4.1 Technical data............................................................................................................................ 73
2.5 Additional technical data ............................................................................................................ 77
2.6 Terms and basis of calculation .................................................................................................. 80
2.7 Fuels and lubricants ................................................................................................................... 81
2.7.1 Engine oil................................................................................................................................... 81
2.7.2 Fuel............................................................................................................................................ 82
2.7.3 Coolant....................................................................................................................................... 83
2.7.4 Hydraulic oil................................................................................................................................ 86
2.7.5 Gear oil SAE 75W-90................................................................................................................. 86
2.7.6 Gear oil SAE 80W-140............................................................................................................... 86
2.8 List of fuels and lubricants ........................................................................................................ 88
3 Overview of machine
..........................................................................................................................
91
3.1 General information .................................................................................................................... 92
3.1.1 Terrameter.................................................................................................................................. 95
3.1.2 Economizer................................................................................................................................ 96
3.1.3 BCM 05...................................................................................................................................... 97
Table of contents
BW 219 DH-5 / BW 219 PDH-5 / BW 226 DH-5 / BW 226 PDH-5 3
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