Fayat Group BOMAG BM 500/15, Service Manual

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Table of contents
1 General
...................................................................................................................................................
9
1.1 Introduction ................................................................................................................................. 10
1.2 Concerning your safety .............................................................................................................. 12
1.2.1 Basic prerequisites..................................................................................................................... 12
1.2.2 Definition of responsible persons............................................................................................... 15
1.2.3 Basic safety regulations for safe operation................................................................................ 16
1.2.4 Handling fuels and lubricants..................................................................................................... 17
1.2.5 Loading/transporting the machine.............................................................................................. 23
1.2.6 Start up procedure..................................................................................................................... 24
1.2.7 Driving the machine, working operation..................................................................................... 25
1.2.8 Refuelling................................................................................................................................... 28
1.2.9 Regeneration of exhaust gas aftertreatment system................................................................. 29
1.2.10 Emergency procedures............................................................................................................ 29
1.2.11 Maintenance work.................................................................................................................... 30
1.2.12 Repair....................................................................................................................................... 32
1.2.13 Signage.................................................................................................................................... 32
1.3 Maintenance and repair .............................................................................................................. 43
1.3.1 Preliminary remarks and safety notes........................................................................................ 43
1.3.2 Notes on repair........................................................................................................................... 44
1.3.3 Parking the machine in secured condition................................................................................. 60
2 Technical data
......................................................................................................................................
63
2.1 Fuels and lubricants ................................................................................................................... 70
2.1.1 Engine oil................................................................................................................................... 70
2.1.2 Fuel............................................................................................................................................ 71
2.1.3 Coolant....................................................................................................................................... 72
2.1.4 Hydraulic oil................................................................................................................................ 75
2.1.5 Gear oil ISO VG 220.................................................................................................................. 75
2.1.6 Lubrication grease...................................................................................................................... 76
2.1.7 High-temperature lubrication grease.......................................................................................... 76
2.2 List of fuels and lubricants ........................................................................................................ 77
2.3 Terms and basis of calculation .................................................................................................. 78
3 Overview of machine
..........................................................................................................................
79
3.1 Component overview - Electrics ................................................................................................ 81
3.2 Component overview - hydraulics ............................................................................................. 82
3.3 Component overview - machine assemblies ............................................................................ 83
3.3.1 Engine........................................................................................................................................ 83
3.3.2 Drive unit.................................................................................................................................... 84
3.3.3 Height adjustment and steering................................................................................................. 85
3.3.4 Milling unit.................................................................................................................................. 87
3.3.5 Milling drum................................................................................................................................ 88
3.3.6 Conveyor system....................................................................................................................... 89
3.3.7 Water system............................................................................................................................. 91
3.4 Overview of maintenance flaps and doors ............................................................................... 92
Table of contents
BM 500/15 3
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