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CPC522

C P C 5 2 2 U s e r M a n u a l

5

© 2 0 2 2 F a s t w e l V e r . 0 0 1

Conventions

Caution, High Voltage!

This sign and text warn of the dangers associated with electrical discharges (> 60 V)
when touching the device or any part of it. Failure to follow the precautions mentioned
or prescribed in the regulations may endanger your life or health, and may result in
damages to the equipment. Please also read the below subparagraph dedicated to the
rules for working with high voltage.

Attention!

Static-sensitive device!

This sign and text indicate that electronic boards and their components are sensitive
to static electricity, so care should be taken when handling this device and performing
inspections to ensure integrity and functionality of the device.

Warning! Hot surface!

This sign and inscription warns of the dangers associated with touching hot surfaces
of the unit.

Attention!

This sign is aimed at drawing your attention to aspects of this User Manual that, if not
fully understood or ignored, may endanger your health or cause damages to the
equipment.

Note

This sign is used to text fragments that should be read carefully.

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Summary of Contents for CPC522

Page 1: ...CPC522 3U CompactPCI CPU Module User Manual Rev 001 May 2022 The product described in this manual is compliant with all related CE standards ...

Page 2: ...x Brief Description Product Index Date 001 Preliminary version CPC522 May 2022 Contact Information Fastwel Co Ltd Fastwel Corporation US Address 108 Profsoyuznaya St Moscow 117437 Russian Federation 6108 Avenida Encinas Suite B Carlsbad CA92011 USA Tel 7 495 232 1681 Tel 1 858 488 3663 Fax 7 495 232 1654 E mail info fastwel com E mail info fastwel com Web http www fastwel com ...

Page 3: ...zzanine module installation 31 2 4 3 Keyboard mouse interface 32 2 4 4 USB interfaces 32 2 4 5 DisplayPort 32 2 4 6 Serial interfaces RS 232 and RS 485 33 2 4 7 Parallel port interface 34 2 4 8 External interface 2 5 Gigabit Ethernet 34 2 4 9 SATA interface 35 2 4 10 HD high definition audio 35 2 5 LEDs 35 2 5 1 GP LED indicator configuration and control registers logic device 5 36 2 5 2 LED regis...

Page 4: ...of the CPC522 20 Table 2 2 SMBus device addresses 28 Table 2 3 Assignment of XS7 connector pins for installing the MIC584 mezzanine on the CPC522 31 Table 2 4 Assignment of the DisplayPort connector pins 33 Table 2 5 RJ45 Gigabit Ethernet connector pin assignments 34 Table 2 6 Identification of LEDs and function of the CPC522 module 35 Table 2 7 GP indicator configuration and control registers 36 ...

Page 5: ... no responsibility for inaccuracies omissions or their consequences as well as liability arising from the use or application of any product or example described in this document Fastwel Co Ltd reserves the right to change modify and improve this document or the products described in it at Fastwel s discretion without further notice Software described in this document is provided on an as is basis ...

Page 6: ...nsequences as well as liability arising from the use or application of any diagram product or example given in this document Fastwel Group reserves the right to change and improve both this document and the product presented inside of it at its discretion without any further notice Safety requirements This Fastwel Group s product is developed and tested for the purpose of ensuring compliance to th...

Page 7: ... with high voltage Attention Static sensitive device This sign and text indicate that electronic boards and their components are sensitive to static electricity so care should be taken when handling this device and performing inspections to ensure integrity and functionality of the device Warning Hot surface This sign and inscription warns of the dangers associated with touching hot surfaces of th...

Page 8: ... the mains power supply is off The same also applies to the installation of expansion boards There is a serious risk of electric shock during installation repairs and maintenance of the device so always unplug the power supply cord while carrying out of works The same also applies to the other power supply cables Instructions for board handling Static sensitive device Electronic boards and their c...

Page 9: ...s not allowed to connect external equipment communication interface cables without disconnecting the power supply of the product and connected external equipment MANUFACTURER S WARRANTIES Warranty liabilities The manufacturer guarantees that CPC522 meets the requirements of technical specifications provided that the Consumer complies with the operating conditions transportation storage installatio...

Page 10: ...have been subject to power supply reversal misuse neglect accident or improper installation Returning a product for repair 1 Apply to Fastwel Company or to any of the Fastwel s official representatives for the Product Return Authorization 2 Attach a failure inspection report with a product to be returned in the form accepted by customer with a description of the failure circumstances and symptoms ...

Page 11: ...s currently valid for this type of transport During handling operations and transportation the packed modules should not be subjected to sudden shocks drops impacts and precipitation The packed modules should be placed on the vehicle in such a way as to preclude their further movements Unpacking Before unpacking after transportation at negative ambient temperatures the modules must be kept for 6 h...

Page 12: ...ption of which can be found in the relevant User Manual 1 1 Module versions The CPC522 Module s versions are specified in the table below Table 1 1 Versions of the CPC522 Module Version CPU RAM Heatsink Temperature 1 CPC522 01 Intel Coffee Lake H E 2276ML 2 GHz 6C 25W 32G SSD 16 GB 2666 DDR4 4HP 0 70ºC 2 CPC522 02 Intel Coffee Lake H Core i3 9100HL 1 6 GHz 4C 25W NO SSD 8 GB 2666 DDR4 4HP 0 70ºC D...

Page 13: ...layPort interface is routed to the front panel connector LPC Bus Routed to the mezzanine connector PCI E Bus Processor hosts Support of PCI E 3 0 up to 8 GT s Routed to the backplane connector s with support of up two x8 devices PCH hosts Support of PCI E 3 0 up to 8 GT s Up to 10 PCI Express ports 8 x lines are routed to the backplane connector with support of up to two х4 devices 4 x lines are r...

Page 14: ...ctors 12 x USB 2 0 ports 8 x ports are routed to the backplane connectors 2 x ports are routed to the front panel connectors 2 x ports are routed to the mezzanine connector FRAM 32 KB 1 KB for storing BIOS Setup settings and serial number of the device Implemented on the SPI FPGA bus Real Time Clock Powered from the lithium battery CR2032 3V Audio support HD Audio interface is routed to the mezzan...

Page 15: ...reen reserve Software compatibility Windows 10 IoT Enterprise 64bit Linux Debian 9 Power supply requirements Supply voltage 12V 5V_STBY MTBF Min 100 000 hours Module s weight Max 0 450 kg 1 3 Operating environmental parameters Operating temperature range Industrial version from 40 C to 85 C Commercial version from 0 C to 70 С Humidity Up to 80 non condensing Up to 98 non condensing for Coated opti...

Page 16: ...s packaged weight is max 1 kg Note Retain the original anti static bag and consumer packaging till the end of the warranty period 1 6 Appearance and layout of the CPC522 components The figures below will help to identify the components and understand their arrangement and functions There may be slight differences in the module versions that are not reflected in the diagrams and figures ...

Page 17: ... 0 1 1 6 1 Appearance of CPC522 Fig 1 1 Appearance of the CPC522 Module The appearance of the module s versions may slightly differ from the one shown in the figure Fig 1 1 shows the CPC522 Module with the SSD installed not included into the Delivery Checklist ...

Page 18: ...e r 0 0 1 1 6 2 Layout of main components Fig 1 2 Layout of main components on the CPC522 board top view This figure shows the top side of the CPC522 board Heatsink is not shown Fig 1 3 Layout of main components of the CPC522 Module bottom view SA1 Switch ...

Page 19: ...CPC522 CPC522 User Manual 17 2 0 2 2 F a s t w e l V e r 0 0 1 Fig 1 4 CPC522 Module with the installed R1 heatsink 4HP Fig 1 5 CPC522 Module with the installed with the increased heatsink R2 8HP ...

Page 20: ...le front view Button A fulfils mechanical function it is used to install remove the CPC522 see subparagraphs 4 2 CPC522 Installation procedure and 4 3 Removal procedure Button A is also a programmable switch designed for manual system initialization if required Upper retainer screw Handle Button A Bottom retainer screw ...

Page 21: ...2 1 Block diagram Fig 2 1 Block diagram of CPC522 2 2 Options for system expansion For expanding the functionalities of the CPU module and to connect peripheral devices to it the following interface modules are used the MIC584 mezzanine and the KIC550 or KIC550RC interface module ...

Page 22: ...sed for expanding the I O Capabilities of the CPC522 Description Description Connectors MIC584 Mezzanine expansion module description is given in the User Manual IMES 421459 584 RE XS6 connector KIC550 Interface module for expanding the functionalities of the processor module description is given in the IMES 421459 550 User Manual Compact PCI Serial connector 2 3 Peripheral devices The CPC522 modu...

Page 23: ...the board can be generated The actuation times can be set within the range from 0 to 512 seconds inclusively in increments of 30 52 µs By default without pre initialization the watchdog operate delay time is set to the maximum of 512 seconds Below you can see the formula for calculating the TWD delay time µs depending on the decimal value in the Timer Initial Value Register KWD TWD µs KWD 106 215 ...

Page 24: ...figuration mode Device programming Sequence of operations when programming the device Enter the configuration mode Write the number of the logical device to the LDN register watchdog timer has a logical number 1 The watchdog timer registers are available for reading and writing For example reading the 3eh status register and writing its value back MOV DX 302H MOV AL 3EH OUT DX AL CONFIG PORT 302h ...

Page 25: ...LDN Write Read Writing to this register selects the logical device Configuration registers of logical device 1 WDT INDEX Address of I O port Type HARD RESET Configuration register 30h R W Activate 38h Base 0 R W Timer current value 7 0 39h Base 1 R W Timer current value 15 8 3ah Base 2 R W Timer current value 23 16 3bh Base 3 R W 00h Timer initial value 7 0 3ch Base 4 R W 40h Timer initial value 1...

Page 26: ...ess bits 15 8 F6h R W FFh Window 1 Mask bits 7 4 Window 2 Mask bits 3 0 Activate register Index 30h Bit Name Description 7 1 Not used 0 Activate Write Read 1 This logical device is enabled 0 This logical device is disabled I O port base address registers Index 60h Bit Name Description 7 0 I O_Base_Adress 15 8 Write Read Bits 15 8 of the base address of the current logical device Index 61h Bit Name...

Page 27: ...it register Index F1h Bit Name Description 7 5 Not used 4 P80E Write Read counter reset during writing to port 80h 1 enabled 0 disabled 3 WND2_WR_EN Write Read Counter reset during write cycle to the window 2 1 enabled 0 disabled 2 WND2_RD_EN Write Read Counter reset during read cycle to window 2 1 enabled 0 disabled 1 WND1_WR_EN Write Read Counter reset during write cycle to the window 1 1 enable...

Page 28: ...dex F5h Bit Name Description 7 0 Window2_Base_Adress 15 8 Write Read Bits 15 8 of the base address of window 2 Windows 1 2 address mask register Index F6h Bit Name Description 7 4 Window1_MASK 3 0 Write Read Bits 3 0 of the address mask of window 1 3 0 Window2_MASK 3 0 Write Read Bits 3 0 of the address mask of window 2 Description of I O registers of WDT controller Timer Current Value Register 23...

Page 29: ...cription 7 0 Timer_Initial_Value 23 16 Write Read Bits 23 16 of the initial counter value Status Register Base 6h Bit Name Description 7 3 Reserved 2 STM Write Read The second timeout flag It is set to 1 under the condition TMF 1 and RSTE 1 Reset by writing 1 to this bit 1 SME Read SMI timeout generation flag Set to 1 if SMI mode is selected in the interrupt register index 70h 0 TMF Write Read Tim...

Page 30: ... the information of the hardware monitors is accessed via the BMC serial port access via SMBus will be blocked Table 2 2 SMBus device addresses SMBus address Device 1 0xA0h и 0xA4h SPD EEPROM memory module 2 0x50h AMC80A System Hardware Monitor 3 0x80h INA230 Current Voltage and Power Monitor 4 0x4Ch LM96163 Remote Diode Digital Temperature Sensor RAM Sensor The temperature monitor controls the te...

Page 31: ...Control register 7 1 reserved 0 autoincrement mode 60h R W Base 15 8 I O port base address bits 15 8 61h R W Base 7 3 I O port base address bits 7 3 Base 2 0 must be 0 Working with FRAM requires you to set the base address of the device and activate it LDN 3 in the same way as the watchdog timer Further work with FRAM is performed in the I O area as relating to the set base address Bit 0 in the co...

Page 32: ...03H MOV AL 1H OUT DX AL Exit the configuration mode MOV DX 302H MOV AL 57H OUT DX AL MOV AL 46H OUT DX AL Further work with FRAM is carried out in the I O area at addresses 310h 313h Write the data byte 32h to FRAM at the address 144h MOV DX 310H MOV AL 44H OUT DX AL MOV DX 311H MOV AL 01H OUT DX AL MOV DX 312H MOV AL 32H OUT DX AL Read the data byte from FRAM at the address 101h MOV DX 310H MOV A...

Page 33: ...le The XS7 connector is located on the top side of the CPC522 board see Figure 1 2 Table 2 3 Assignment of XS7 connector pins for installing the MIC584 mezzanine on the CPC522 Pin Assignment Pin Assignment A1 5V B1 5V A2 5V B2 5V A3 USB_PN0 B3 USB_PN1 A4 USB_PP0 B4 USB_PP1 A5 GND B5 GND A6 SATA_TXN0 B6 SATA_RXN0 A7 SATA_TXP0 B7 SATA_RXP0 A8 GND B8 GND A9 SATA_TXN1 B9 SATA_RXN1 A10 SATA_TXP1 B10 SA...

Page 34: ...el connectors 4 x USB 3 1 ports are routed to the backplane connectors 12 x USB 2 0 ports 8 x USB 2 0 ports are routed to the backplane connectors 2 x USB 2 0 ports are routed to the front panel connectors 2 x USB 2 0 ports are routed to the mezzanine connector When using USB 3 1 backplane 4 x USB 2 0 ports are recycled by USB 3 1 ports The ports support high speed full speed low speed and super s...

Page 35: ... The serial interfaces implemented through the LPC interface are available only when using the MIC584 mezzanine expansion module see the description given in the MIC584 User Manual Six serial ports are implemented on the MIC584 COM1 RS232 port a 9 pin D Sub connector on the front panel of the MIC584 module COM2 COM4 RS232 ports routed to the 10 pin double row connectors IDC2 10 XP11 XP13 of the MI...

Page 36: ...PCI E bus The RJ45 Gigabit Ethernet connectors are located on the front panel of the CPC522 and are specified as Eth1 and Eth2 The interfaces provide automatic baud rate detection and switching between 100Base TX and 1000Base T 2500Base T There are two 2 5 Gigabit Ethernet ports on the front panel of the CPC522 board Fig 2 5 External view of the RJ45 Ethernet connector 2 4 8 1 Pin assignment of RJ...

Page 37: ...the CPC522 the CPC522 board with MIC584 02 will be fully functional except for the 2 x SATA channels which will not be implemented For a detailed description of the MIC584 refer to the relevant User Manual 2 4 10 HD high definition audio Audio interface is implemented on the MIC584 mezzanine module Linear input output Headphone output Mic output A more detailed description of the audio interface i...

Page 38: ... of the device and activate it LDN 5 similar to the watchdog timer or FRAM module GP indicator operation is controlled by the LED register Modification of the LED register is performed in the I O area with respect to the set base address 2 5 2 LED register initialization Sequence of actions when initializing the device Enter configuration mode MOV DX 302H MOV AL 46H OUT DX AL MOV AL 57H OUT DX AL ...

Page 39: ...ED Bit1 GP red LED Bit0 GP green LED Bit1 GP green LED Bit0 The GP LED is bicolor and physically contains 2 independent red and green LEDs Therefore a green red or orange color is available red and green simultaneously on depending on the combination of LEDs lit up Accordingly an independent software control of each of the LEDs by means of the LED register is supported The state of each LED is des...

Page 40: ...annels Up to 8 x Gigabit Ethernet channels The Gigabit Ethernet interface can be of the Star or Full Mesh type From mong the above interfaces the CPC522 module supports 2 x PCI Express x8 Gen 3 Fat Pipe channels 2 x PCI Express x4 Gen 3 channels processor lanes 4 x PCI Express x1 Gen 3 channels PCH CM246 lines 8 x USB 2 0 channels 4 x USB 3 0 channels 5 x SATA channels Supported interfaces make it...

Page 41: ...CPU module It can be controlled in any of the following ways by the Power Button on the 19 frame control panel by the programmable extractor lever button see subparagraph 5 1 or by the ACPI software module of the operating system used The Power Button is connected to the Utility connector which is located on the Compact PCI Serial backplane In addition to that this connector is used to connect the...

Page 42: ... such as NCQ Link Power state and others are supported Transfer rates are correspond to the ones stated IDE mode is intended for use with legacy operating systems that do not support the Serial ATA protocol In this mode only drives connected to SATA ports 0 3 are available Thus the presence of two IDE controllers with four drives is simulated And the speed of SATA drives does not depend on the emu...

Page 43: ...isk of the array The performance of the storage system in this case is lower and the total capacity of the array is equal to the capacity of the smallest disk in the array Fig 3 4 RAID 1 diagram RAID 10 A mirrored array in which data is written sequentially on several disks as in RAID 0 This architecture is a RAID 0 type array with RAID 1 segments instead of individual disks You will need 4 x SATA...

Page 44: ...formula n 1 x hddsize where n is the number of disks in the array and hddsize is the size of the smallest disk The write operation on the RAID 5 volume takes additional resources and the performance declines since additional computation and write operations are required but the read operation compared to a separate disk would be an advantage because data streams from several disks in the array can...

Page 45: ... the SATA interface and the other one through the PCI Express interface through the PCI Express SATA Bridge installed on the KIC550 KIC550RC module The total number of drives can be increased This can be achieved by reconfiguring the KIC550 KIC550RC module to work with PCI Express only where both drives on the KIC550 KIC550RC module are available through the PCI Express interface Then the drives o...

Page 46: ...e and the heatsink have cooled down to the room temperature Attention Turn off the power supply of the CompactPCI system before installing the module in a free slot Failure to do so may threaten your health or life or result in damage to the system or the module Device sensitive to Electrostatic Discharge ESD The CompactPCI module contains elements that are sensitive to electrostatic discharges To...

Page 47: ...o the system is turned off Attention Do not apply force when moving the module card along the guide rails or loading the module connector into the backplane s host slot Use the handle on the front panel to slide the module into the slot Carefully slide the module into the required slot sliding it along the guide rails until it touches the backplane connector Use the front panel handle to slide the...

Page 48: ...e backplane connector pull it out of the enclosure along the guide rails 6 Dispose of the module at your discretion 4 4 Installation of the CPC522 peripherals A wide variety of peripherals can be connected to the CPC522 module and installation methods vary significantly The following sections provide general installation guidelines only not detailed algorithms 4 4 1 Installation of SSD M2 The CPC5...

Page 49: ...ulations The expected life of a 190 mAh battery is approximately 5 6 years provided that the battery operates 8 hours a day at 30 C However battery life is highly dependent on operating temperature and the amount of time the system is turned off It is recommended to replace the battery after 4 5 years of operation without waiting until the end of its service life 4 5 Installing the MIC584 Mezzanin...

Page 50: ... following actions Resetting the BIOS Setup to the default settings Selecting the location of the BMC Firmware loader internal external via UART The SA1 switch positions are described in the table Table 5 1 Possible configuration options of the CPC522 module with the use of the SA1 switch No of the switch marked on the enclosure Switch assignment SA1 switch position see Fig 5 1 Function 1 Reset of...

Page 51: ...OFF position 10 Insert the CPC522 module into the crate 11 Turn on the power supply 6 Phoenix BIOS Your computer has an adapted version of the Phoenix BIOS which is a standard system for IBM PC AT compatible computers It supports Intel x86 and compatible processors and provides low level support for processor memory and I O subsystems The BIOS Setup is used to modify BIOS settings and control spec...

Page 52: ...peedStep when the crystal core temperature exceeds 100 C processor will dynamically switch to low power consumption mode with reduced core operating voltage and internal multiplication factor 3 TDP Thermal Design Power is configurable The TDP parameter specified in the processor documentation describes the requirements applied to the cooling system performance Three configurations are available TD...

Page 53: ...ng system developers and end users are strongly advised to make sure that the CPC522 environment meets the temperature requirements 7 2 Power consumption of the CPC522 module The module is powered by 5V standby voltage and 12V main voltage It is necessary to consider the requirements that are essential for stable and reliable operation of the module Table 7 1 shows the maximum allowable supply vol...

Page 54: ...EC 60950 2002 standard for equipment connected to 600 V electricity mains 7 4 Operating Conditions of the CPC522 module The device maintains its performance capability under the following climatic and mechanical conditions Table 7 3 Parameters of climatic and mechanical effects Effect type Parameter name Parameter value Document Temperature change Low temperature 40 0 С GOST 28209 Test Nb High tem...

Page 55: ...uipment Standards and testing methods GOST R 51318 22 99 Class A CISPR 22 97 Immunity of computer and information technology equipment to electromagnetic interference Requirements and test methods GOST R 51318 24 99 CISPR 2497 Note The tested devices meet the declared requirements for mechanical loads provided that the following conditions are met additional fastening of USB devices e g fixation w...

Page 56: ...oard Management Controller DAC Digital Analog Converter DDR SDRAM Double Data Rate Synchronous Dynamic Random Access Memory DMA Direct Memory Access ECC Error Correction Code EEPROM Electrically Erasable Programmable Read Only Memory ESD Electrostatically Sensitive Device Electrostatic Discharge I2C Inter Integrated Circuit LCD Liquid crystal display LPC Low Pin Count MDI Media Dependent Interface...

Page 57: ...M a n u a l 55 2 0 2 2 F a s t w e l V e r 0 0 1 PM Peripheral Management Controller RTC Real Time Clock SMBus System Management Bus SSD Solid State Drive UART Universal Asynchronous Receiver Transmitter USB Universal Serial Bus ...

Page 58: ...full Other terms and conditions of cooperation should be made in writing 3 3 Any delivery of Fastwel electronics is submitted with the right package in accordance with the current rules and standards in the Member States of the European Economic Area The purchaser independently bears all risks regarding the compliance of package and marking of Fastwel products with legislation requirements being i...

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