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FASTRON. FTM1 Series, User Manual

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FASTRON. FTM1 Series User Manual Download Page 10

   

- 10 - 

otherwise the equipment will be damaged! 

  Maintenance

 

Danger

 

⚫

 

  It is strictly forbidden for non professional personnel to carry out equipment installation, 

wiring, maintenance, inspection or component replacement! 

⚫

 

  It is strictly forbidden to maintain the equipment under the power on state, otherwise there is a 

risk of electric shock! 

Warning

 

  lease carry out daily and regular inspection and maintenance of the equipment and products 

according to the equipment maintenance and maintenance requirements, and make maintenance 

records. 

  Repair

 

Danger

 

⚫

 

  It is strictly forbidden for non professional personnel to carry out equipment installation, 

wiring, maintenance, inspection or component replacement! 

⚫

 

  It is strictly prohibited to carry out equipment maintenance under the power on state, 

otherwise there is a risk of electric shock! 

Warning

 

⚫

 

  Please guarantee the equipment according to the product warranty agreement. 

⚫

 

  In case of equipment failure or damage, professional personnel shall carry out troubleshooting 

and maintenance for the equipment and products according to the maintenance guidance, and 

make maintenance records. 

⚫

 

  Please replace according to the instructions for replacement of vulnerable parts. 

⚫

 

  Do not continue to use the damaged machine, or it will cause more damage. 

⚫

 

  After replacing the equipment, please make sure to check the wiring and set the parameters 

FTM1 TYPE SCR power controller

Summary of Contents for FTM1 Series

Page 1: ... 1 User manual of full digital single phase SCR power controller FTM1 TYPE SCR power controller FTM1 Type series Single Phase ...

Page 2: ...time should read this manual carefully If you have doubts about some functions and performance please consult our technical support personnel for help which is beneficial to the correct use of this product Application standard GB T 3859 1 2013 GB T 3859 2 2013 FTM1 TYPE SCR power controller ...

Page 3: ... 3 2 Wiring 19 3 2 1 Reference wiring diagram 19 3 2 2 Description of main circuit terminal 20 3 2 3 Description of control circuit terminal 20 4 Pannel operation 22 4 1 Pannel introduction 22 4 2 Description of the keys 22 4 3 Function indicator 23 5 Fault handling 24 5 1 Fault alarm and solutions 24 6 Daily maintenance 25 6 1 Daily maintenance 25 6 2 Regular inspection 26 6 3 Replacement of wear...

Page 4: ... 4 Appendix A Function parameter table 29 Appendix B Control Logic 36 Appendix C General parameter table 37 FTM1 TYPE SCR power controller ...

Page 5: ...irements of design specifications otherwise it may cause failure and the abnormal function or component damage caused by non compliance with relevant regulations is not within the scope of product quality assurance Our company will not bear any legal liability for personal safety accidents and property losses caused by illegal operation of products Definition of safety level Danger means death or ...

Page 6: ...amaged rusted and used Please do not install it Please do not install the product when it is found that there is water in the product parts are missing or damaged when unpacking Please check the packing list carefully If the packing list does not match the product name please do not install it Storage and transportation Caution Please store and transport the products according to the storage and t...

Page 7: ...erwise there is a risk of injury or product damage When the equipment is lifted by lifting tools it is forbidden to stand or stay under the equipment Installation Warning Please read the product manual and safety precautions carefully before installation Do not refit this product It is forbidden to screw the fixed bolts and red marked bolts of product parts and components Please do not install thi...

Page 8: ... for non professional personnel to carry out equipment installation wiring maintenance inspection or component replacement Do not conduct wiring operation when the power is on otherwise there will be a risk of electric shock Please cut off the power supply of all equipment before wiring Please make sure that the equipment and products are well grounded otherwise there will be electric shock hazard...

Page 9: ...device or part of the equipment and products under the power on state otherwise there is a risk of electric shock Operation Danger It is strictly forbidden to touch any terminal of the equipment in the running state otherwise there is a risk of electric shock It is strictly forbidden to dismantle any device or part of the equipment and products in the running state otherwise there is a risk of ele...

Page 10: ...onnel to carry out equipment installation wiring maintenance inspection or component replacement It is strictly prohibited to carry out equipment maintenance under the power on state otherwise there is a risk of electric shock Warning Please guarantee the equipment according to the product warranty agreement In case of equipment failure or damage professional personnel shall carry out troubleshoot...

Page 11: ...ste treatment standards to avoid environmental pollution Safety sign In order to ensure the safe operation and maintenance of the equipment please observe the safety signs pasted on the equipment and products Do not damage or peel off the safety signs The safety signs are as follows Safety sign Content description Please read the operation manual before installation and operation otherwise there w...

Page 12: ...2 meters display line External control panel 3 meters display line External control panel 4 meters display line W5 External control panel 5 meters display line Mark V2 V4 V5 AC400V AC500V Current level Mark 20A A020 600A A600 Product name Mark Power controller series Mark AC110V Selection of fan supply voltage 1 2 V5 AC690V Fig 1 2 Type Definition FTM1 TYPE SCR power controller AC230V FTM1 AC230V ...

Page 13: ...stor fault main circuit fault over current protection overheat protection Applicable load Resistive load transformer load impedance change load Usage occasion Indoor free from direct sunlight dust corrosive gas combustible gas oil mist water vapor drip or salt etc Altitude No derating is required below 1000m 1 derating is required for every 100m increase above 1000m The maximum altitude is 3000m P...

Page 14: ... Air cooling 350A Air cooling 400A Air cooling 500A Air cooling 600A Air cooling Installation dimension Rated current Dimension mm Installation hole position mm Installation aperture mm Weight kg H W D A B 20 40A 260 94 187 50 248 φ6 3 60 100A 3 5 150 200A 285 273 4 2 250A 350A 385 127 274 90 372 φ7 8 5 9 400 600A 420 303 407 11 FTM1 TYPE SCR power controller FTM1 A020 FTM1 A040 FTM1 A060 FTM1 A08...

Page 15: ... 15 FTM 1 TYPE SCR power controller Fig 1 4 outline dimension and installation dimension of FTM1 series With optional Heat Dust Cover ...

Page 16: ...rcuit breaker Fuse Load Input AC30 690V Power Controller Fig 2 1 power controller system connection diagram FTM 1 TYPE SCR power controller FTM1 FTM1 series system connection diagram When using FTM1 series power controller to constitute the system it is necessary to and stability of the system The system structure of FTM1 series power controller is ...

Page 17: ...al lead operation and functional expansion controller as shown in the table below For detailed usage please refer to the instructions of the accessory If you need the following options please specify when ordering Name Model Function Remark External LCD operation pannel TYXS1 External LCD display and operation pannel External display pannel wire length 1 5 meters the controller can be controlled b...

Page 18: ...a lot of heat It is vertically installed on the mounting support with screws 3 Please install it in a place that is not easy to vibrate 4 Avoid installation in places of direct sunlight damp and water drop 5 Avoid installation in places with corrosive flammable and explosive gases in the air 6 Avoid installation in places with oil and dust 7 This series of products are installed in the cabinet and...

Page 19: ...Alarm relay output 0 5V 0 10V Start Manual auto Reset 4 20mA L N B A AC110 AC220V RS485 MODBUS External display interface M Fan CAN CAN FP1 FP2 CAN communication interconnection Fan control L1 L2 AC30 690V L LN TB Load Fig 3 1 reference wiring diagram FTM 1 TYPE SCR power controller ...

Page 20: ...ntrol board working power supply TB Phase lock Phase synchronism IN1 Analog input 4 20mA input IN2 Analog input DC0 5V DC0 10V input GND Analog input common RUN Start RUN M off controller shutdown RUN M short circuit controller start A M Auto manual switching A M is disconnected from M the setting signal comes from the setting 1 A M and M short circuit the setting signal comes from the setting 2 R...

Page 21: ...al A B RS485 communication port MODBUS communication port FP1 FP2 Fan power supply AC110V AC220V same level as control power supply Y1 YM Alarm relay output Passive relay 220VAC 30VDC 5A FTM 1 TYPE SCR power controller ...

Page 22: ...N A M FAULT Fig 4 1 schematic diagram of display pannel 4 2 Description of the keys Table 4 1 keyboard key function table OK Confirm Determine the setting parameters NO RES Cancel reset Cancel and exit settings Used for fault reset in case of fault alarm U Move up increase Move up menu parameter add settings D Move down decrease Move down menu parameter reduction settings NXT Shift key Move the cu...

Page 23: ...troller is in normal operation A M Auto manual indicator light It is off when terminal A M is disconnected from M and it is always on when terminal A M and M are short circuited FAULT The fault indicator is off when the controller is in normal operation but is always on when the controller is in fault FTM 1 TYPE SCR power controller ...

Page 24: ...mperature The fan is damaged Replace the fan Overcurrent Load short circuit or load power more than 2 times rated load Check the load for short circuit Main circuit fault The main circuit is not powered on or the voltage of the main circuit is too low Check whether the main circuit power supply is powered on with a multimeter Thyristor fault Thyristor damaged Replace the thyristor Frequency fault ...

Page 25: ...m whether the cooling fan is abnormal Confirm whether the ventilation channel is blocked Confirm whether the ambient temperature is within the allowable range Installation environment Whether the power cabinet and cable duct are abnormal Confirm whether the cable inlet and outlet of the power controller is damaged Confirm whether there is vibration on the mounting bracket Confirm whether the coppe...

Page 26: ...arbage or dust to avoid contacting parts When the dirt on the surface can not be removed alcohol can be used to wipe and wait for drying to volatilize completely Cable Whether the power line and connection are discolored whether the insulation layer is aged or cracked Replace the cracked cable Replace the damaged connection terminals Air duct ventilation Whether the air duct and heat sink are bloc...

Page 27: ...lter The service life is closely related to the service environment and maintenance The general life time is as follows Device Life time note Fan 5 years Electrolytic capacitor 5 years Note The service life is the service time under the following conditions and the user can determine the replacement life according to the operation time 1 Ambient temperature 40 2 Load rate 100 3 Operation rate 24 h...

Page 28: ...rage 1 When storing try to pack them into the packing box of our company according to the original packing 2 It is not allowed to place the whole machine in humid high temperature or outdoor exposure for a long time 3 Storage for a long time will lead to the deterioration of electrolytic capacitor It must be electrified once within 6 months for at least 5 hours FTM 1 TYPE SCR power controller ...

Page 29: ...nly set by the manufacturer and cannot be operated by the user Function code Name Range Factory value Property Description 0 Basic information 0 01 Running state 0 1 R 0 Stop 1 RUN 0 02 A M state 0 1 R 0 1 11 M input 1 1 10 A input 0 03 Uin 0 0 3276 7 R Input voltage 0 04 Uout 0 0 3276 7 R Output voltage 0 05 Iout 0 0 3276 7 R Output Current 0 06 Pout 0 00 327 67 R active power 0 07 Power factor 0...

Page 30: ... 00 R Voltage loop output 0 21 I loop output 0 00 100 00 R Current loop output 0 22 P loop output 0 00 100 00 R Power loop output 0 23 Accumulated electricity kW h 0 32767 R Accumulated electricity UNIT kW h 0 24 Accumulated electricity MW h 0 32767 R Accumulated electricity UNIT MW h 0 25 Expansion Pannel A M 0 1 R A M state of Expansion Pannel 0 26 Expansion Pannel RUN 0 1 R RUN state of Expansi...

Page 31: ...t the same time 5 Terminal communication and pannel are effective at the same time 1 03 Communication A M setting 0 1 W Control the A M of the communication When the 1 04 menu is set to 1 The menu setting is valid 0 M input 1 A input 1 04 A M control source 0 2 W A M control signal source 0 Terminal A M control 1 Communication A M control 2 Expansion pannel A M control 1 05 Control mode 0 11 W Set...

Page 32: ...iable period constant voltage 10 Variable period constant current 11 Variable period constant power 1 06 Minimum Phase Angle 0 00 0 00 W Set Phase angle limit 1 07 Limit Source W Limit the input signal 1 08 Fixed period number 100 32767 W 1 09 Fixed period soft start number 0 15 W 1 10 A setting source 0 3 W Select auto remote signal source Refer to the logic diagram in Appendix 2 1 11 M setting s...

Page 33: ...nal 1 15 Ramp mode 0 1 W 0 Close 1 Open 1 16 Ramp up speed 0 00 100 00 1 00 W When the 1 15 menu is set to 1 The menu setting is valid Input signal soft start 1 17 Ramp down speed 0 00 100 00 100 00 W When the 1 15 menu is set to 1 The menu setting is valid Input signal soft stop 1 18 Voltage decimal places 1 1 19 Current decimal places 1 1 20 Power decimal places 1 1 21 Zero crossing control para...

Page 34: ...I 0 000 32 767 0 200 W 1 30 Power loop D 0 000 32 767 0 000 W 2 Fault information 2 01 Total fault 0 1 0 R 0 No fault 1 Fault 2 02 Fault reset 0 1 0 W Keyboard communication settings reset 2 03 Present fault 0 5 0 R 2 04 Fault record 1 0 5 0 R 2 05 Fault record 2 0 5 0 R 2 06 Fault record 3 0 5 0 R 2 07 Fault record 4 0 5 0 R 2 08 Fault record 5 0 5 0 R 2 09 System fault 0 1 0 R 0 No fault 1 Fault...

Page 35: ...s lower than this value 3 System information 3 01 Software version R 3 02 Rated voltage V T 3 03 Rated current A T 3 04 Rated power kW T 3 05 Com address 1 247 W 3 06 Com baud rate 4800 115200 9600 W 3 07 Com check bit 0 2 1 W 3 08 Com stop bit 0 1 0 W 3 09 Password set 32768 32767 0 W 3 10 Language 0 W FTM1 TYPE SCR power controller ...

Page 36: ... 1 U RMS 2 I RMS 3 P 4 Zero crossing open loop 5 Zero crossing constant voltage 6 Zero crossing constant current 7 Zero crossing constant power 8 Variable period open loop 9 Variable period constant voltage 10 Variable period constant current 11 Variable period constant power 0 0 5V 1 0 10V 0 IN1 input 1 IN2 input 2 Expansion panel input 3 Communication input 4 IN1 IN2 5 100 00 0 26 Expansion pann...

Page 37: ...e 1 16 Ramp up speed 1 17 Ramp down speed 1 20 P decimal places 1 21 Zero crossing parameter 1 22 Voltage loop P 1 23 Voltage loop I 1 24 Voltage loop D 1 25 Current loop P 1 26 Current loop I 1 27 Current loop D 1 28 Power loop P 1 29 Power loop I 1 30 Power loop D 2 01 Total fault 2 02 Fault reset 2 03 Present fault 2 04 Fault record 1 2 05 Fault record 2 2 06 Fault record 3 2 07 Fault record 4 ...

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