FASTERHOLT FM4400H User Manual And Spare Parts Catalogue Download

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Contents

EU Declaration of Conformity

General safety

Operating instructions for Fasterholt FM 4400H

Product labelling

Symbols used in this product

Operating instructions

Starting the FM4400H

Preparing the machine for irrigation

Preparing the machine after irrigation

Maintenance 7

Preparation for winter

Faults on the Irrigator

Technical data

Nelson SR 150

Guarantee and complaints

Spare parts

Front axle and drawbar

Front axle

Cross track shaft

Guards 44

Guards updated 2023

Turbine 60

Stop bracket

Rear drawbar

Parts on Rear drawbar

Rear axle assembly

Rear axle parts

Hydraulics 82

Turbine installation

Gun 90

A-frame 94

Summary of Contents for FM4400H

Page 1: ...4400H Telephone 45 97 18 80 66 Telefax 45 97 18 80 40 E mail mail fasterholt dk Web www fasterholt dk EN 16 06 2023 User Manual Spare Parts Catalogue Fasterholt Maskinfabrik A S Ejstrupvej 22 7330 Bra...

Page 2: ...6 Preparing the machine after irrigation 7 Maintenance 7 Preparation for winter 8 Faults on the Irrigator 8 Technical data 9 Nelson SR 150 9 Guarantee and complaints 30 Spare parts 32 Front axle and...

Page 3: ...nde Country Denmark Web www fasterholt dk Hereby is certified that the following product Description ID mark type Serial No if any Notified body if any EEC type certificate if any Harmonised standards...

Page 4: ...hen parking the machine use the wheel chocks mounted by the rear wheels DANGER Avoid welding in the paint layer Before welding remove all paint from the welding area Avoid inhalation of grinding dust...

Page 5: ...following documentation WARNING Indicates a potentially dangerous situation which if not prevented could result in death or serious injury LUBRICATION Indicates lubrication is required as per the serv...

Page 6: ...afety stop so the hose reel runs on the hose Unwind the machine at max 5 km h to keep the hose tight on the drum at all times with the electric brake If you do not lay the hose straight out be very ca...

Page 7: ...k wrench to turn the input shaft to release the coupling ALWAYS REMEMBER THAT THE COUPLING MUST BE RELEASED COUPLING LEVER PULLED BACK WHEN THE MACHINE IS NOT MOVING BY ITSELF Maintenance 1x per week...

Page 8: ...e Guide pins should be replaced every year Faults on the Irrigator Check the following before calling a technician 1 If the machine is irrigating but not moving a Check that machine is in gear B Check...

Page 9: ...ease nipples which should be checked once a week for refilling ADJUSTMENT The only thing you can adjust is the counterweight on the drive arm By moving the counterweight forward the gun will slowly ir...

Page 10: ...Oil in rear axle assembly 16 litres 80 90 gear oil Track width 1600 mm Oil in flat gear 1 5 litres 80 90 gear oil Hydraulic oil 14 litres STATOIL Hvxa 46 Grease for lubrication FUCHS Greaseway CAH 92...

Page 11: ...Stop time is shown on the display Length of hose Current speed Battery volts Charge regulator Pressure sensor Stop sensor Speed sensor Motor 1 regulating motor Motor 2 stop motor Slow start of turbine...

Page 12: ...d during irrigation SPEED has decreased DOSE has increased and STOP time is later Start Irrigate Select PRE and POST Irrigation Press START to start Press PRE and POST for pre and post irri gation res...

Page 13: ...P SENSOR SPEED SENSOR MOT1 0 0A MOT2 1 8A A SPEED 22m t START 0 00 STOP 7 43 WORKING HOURS 123t 0m 30 0m h 0m 0m 30 0m h 0m 0m 30 0m h 0m 0m 30 0m h 0m SIGNAL 23 NETWORK HOME A 45123456 B 45123456 Sta...

Page 14: ...0 00 the total irrigation time is displayed STATUS Irrigation status e g Stop Sensor Irrigating Pre irrigating Post irrigating LOW pressure See explanation in STATUS chapter If the display shows LOW...

Page 15: ...0 Pressure is high when is lit The machine can only move when the pressure is high If no pressure sensor is fitted machine data 14 0 the machine will oper ate regardless of pressure status STOP SENSOR...

Page 16: ...time can be delayed by up to 24 hours To set the start time press the PROG key 3 times then set the time using the and keys STOP The time that irrigation is completed with a delayed start OPERATING HO...

Page 17: ...ns on the water at neg ative pressure If post irrigation is selected rewinding stops when the magnet is removed from the sensor When the post irrigation time has elapsed the main valve closes When the...

Page 18: ...anical end stops The turbine stops when the stop sensor is activated When the post irrigation time has elapsed the turbine starts and the machine moves to the mechanical end stop Press START to cancel...

Page 19: ...D Operator is holding STOP key to prevent PRESSURE and REMOTE start STOP USER Machine has stopped due to operator STOP STOP REMOTE Machine has stopped due to an SMS STOP SENSOR Machine has reached end...

Page 20: ...chine data Then press PROG to display the machine data Cons no Note Fact Adj Min Value Max Value Description 0 100 Enter 111 to reach machine data 1 00 00 00 00 23 59 Time in line 2 is set 2 8 1 15 Pr...

Page 21: ...art only for 2 machines on the same system Autostart with special pressostat 0 1 2 1 15 Length machine moves per pulse 0 Moves according to formula FM4300 FM4300H 73 5 mm 2 magnets FM4300 FM4300H 38 8...

Page 22: ...ts BAR 2 Analog Pressure gauge Display units PSI 41 0 50 0 10 5 Voltage Offset V 42 0 20 0 05 5 Voltage gain V 43 3 5 0 0 25 0 Pressure setpoint 0 0 25 0 BAR Pressure level for Off On 44 0 2 0 2 25 0...

Page 23: ...ed sensor 1 Black 9 Speed sensor 2 Yellow Green 10 Speed sensor 2 Brown 11 Stop sensor Blue eller Brown 12 Stop sensor Blue eller Brown 13 Motor 2 Stopmotor 14 Motor 2 Stopmotor 15 Pressure Blue eller...

Page 24: ...ectly and the speed is not correct Answer If the speed is measured with a roller running on the hose check whether the roller is running smoothly or if it is not installed properly on the hose You wil...

Page 25: ...art and move to the mechanical stop 4 Start up no 2 machine when no 1 stops Set machine data no 12 to 0 With a pressostat installed on both machines set the pressostats between the machine s operating...

Page 26: ...R10 12 and GSM 2G Visible status LED Supplied with Antenna with 2 metre cable Mounting accessories Modem Dual band 850 900 1800 1900 MHz GPRS multi slot class 12 10 GPRS mobile station class B Complia...

Page 27: ...an SMS with Status Status SPEED 30 0m H SMS sent from machine contains miscellaneous information DOSE 22 mm TIME 14 10 STOP 18 16 STATUS IRRIGATING DISTANCE 123m BATTERY 12 8V CHARGE ON 0 231A SMS is...

Page 28: ...device Connect the battery and set machine data 30 0 No GSM 1 Use GSM all tele numbers can be used no speed setting 2 Use GSM only the numbers created in the SMS list can be used SPEED 11 1m h See ch...

Page 29: ...d on network Flashes slowly Connection TALKING On When an SMS is received the display shows Receiving SMS Receiving an SMS sender s phone number and 40 characters of 45123456 message All SMS can be re...

Page 30: ...rors are demonstrated in our products during the guarantee period Fasterholt Maskinfabrik A S will make cost free repairs and renewals to the required extent as soon as possible within normal working...

Page 31: ...31...

Page 32: ...32 B1 B2 B3 B4 A1 A2 A3 B5 2 3 4 5 1 6 7 8 9 10 11 12 13 14 42 42 42 15 16 17 18 20 19 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 41 38 39 40 20 21 22 Spare parts...

Page 33: ...mm 9 761272 1 Support roller 5 4 50 mm A2 9 2001254 1 Support roller 5 4 120 mm 10 1008215 1 Safety stop Discontinued use 2013562 10 2013562 1 Safety stop 110 mm Remember 2001255 2001254 11 1008205 1...

Page 34: ...34 B1 B2 B3 B4 A1 A2 A3 B5 2 3 4 5 1 6 7 8 9 10 11 12 13 14 42 42 42 15 16 17 18 20 19 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 41 38 39 40 20 21 22...

Page 35: ...6 Plain washer B1 29 040416 7 M16 Steel nut B1 B5 B2 30 044012 4 M12 Lock nut B1 31 022216045 4 M16 x 45 Steel bolt B1 32 021010065 1 M10 x 65 Steel set bolt B4 33 761286 1 Grease nipple 34 761286 2 1...

Page 36: ...36 1 2 3 4 5 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 23 25 25 26 26 27 10 28...

Page 37: ...comp with Hub 11 030012100 4 M12x100 Int hex Unbraco 12 1009191 1 Spindle arm 13 044012 4 M12 Lock nut 14 1009181 6 2 Hub cap 15 1009181 5 2 Crown nut 16 1009181 1 2 Tapered roller bearing 17 1009181...

Page 38: ...38 1 2 3 4 5 5 6 6 8 4 9 9 11 10 10 12 13 14 19 20 20 21 17 17 17 18 18 17 17 22 23 24 25 23 17 26 27 28 29 30 31 A2 A1 15 16 7...

Page 39: ...bolt 11 021010075 2 M10 x 75 Steel bolt 12 2003469 1 Support pipe for hose guide 13 See A2 1 14 1008207 2 Spacer bushing for inner hose guide 15 See Page 40 1 16 022212055 2 M12 x 55 Set bolt 17 7613...

Page 40: ...40 3 2 1 9 10 4 5 6 7 8...

Page 41: ...for carriage hose guides 2 1008207 2 Bushing 3 1008490 2 Brace for carriage 4 763912 4 M12 Riplock 5 044012 4 M12 Lock nut 6 095012035 4 M12 x 35 Int hex 7 040416 4 M16 Steel nut 8 763916 4 M16 Riplo...

Page 42: ...42 A1 B1 A1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27...

Page 43: ...61110 1 Spring 12 902119 1 Brake shoe 13 1009337 2 Bushing for brake shaft 14 1008355 1 Shaft for brake 15 1009335 1 Pipe for brake bushings 16 902120 1 Brake block 17 050306 4 M6 Plain washer B1 18 0...

Page 44: ...her 22 M6 Lock nut 2 Door holder 2 M6 x 25 Qty Description Comments 20 M6 x 12 Int hex 18 M6 Plain washer 20 M6 Lock nut 2 Door holder 2 M6 x 25 Qty Description Comments 25 M6 x 12 Int hex 18 M6 Plain...

Page 45: ...127 1 4 Hinge 12 2003121 3 Edge profile 13 2003119 2 Edge profile 14 763726 89 M6 x 12 Int hex B1 15 050306 72 M6 Plain washer B1 16 095906 89 M6 Lock nut B1 17 1327102021 8 Door holder Male B1 18 022...

Page 46: ...46 A1 1 2 3 4 5 6 7 8 9 10 11 12 13 12 13 14 15 16 17 18 7 19 20 21 22 23 24 25 26 27 28 29 30 31...

Page 47: ...2014104 2 Disc for guard 13 2014120 2 Star grip 14 2013827 1 Side guard left 15 2013833 1 Side guard left 16 2013841 1 Hinge for door left 17 2013836 1 Hinge for door left 18 2013842 1 Side guard lef...

Page 48: ...48 1 3 4 2 A1 6 5 9 10 11 8 7 12...

Page 49: ...Qty Description Comments 1 E1091 1 Electric brake 2 3 1008260 1 Locking pawl 4 1013900 1 Drive set 5 1008260 10 1 Loose part for locking pawl 6 761286 1 Grease nipple 7 050310 1 M10 Plain washer 8 02...

Page 50: ...50 1 3 4 5 6 7 8 9 10 11 12 2...

Page 51: ...Nipple pipe 1 4 4 1013930 1 Piston motor 5 030512130 5 M12 x 130 int hex 6 056212 5 Spring washer 7 1013910 1 Gear for piston motor 8 021012050 10 M12 x 50 Steel bolt 9 1010700 1 Bracket for hose drum...

Page 52: ...52 7 8 11 13 12 15 16 17 18 19 20 21 25 22 24 23 9 10 1 2 3 4 5 6 14...

Page 53: ...3382 1 Lock washer 13 2003334 1 Inlet pipe for hose drum 100 13 2003355 1 Inlet pipe for hose drum 110 14 2003150 1 Hose drum FM4400H 15 1013965 1 Back pressure valve 5 bar 16 1010972 1 Plug 17 101394...

Page 54: ...54 8 9 1 2 3 4 5 6 7 13 10 12 11 Solpanel s t 762080 stykliste 762080 1 2 4 5 3...

Page 55: ...00 mm 7 16200726 4 Hose clamp 8 1009120 1 Suspension for turbine 9 761276 1 Bearing 10 311215 1 Sprocket 11 761275 1 Shaft 12 1007695 1 Chain guard 13 2351278 1 Sprocket comp Item No Part No Qty Descr...

Page 56: ...56 1 2 3 4 5 6 A1 1 2 3 9 8 7 6 5 10 11 12 13 14 15 16 17 4...

Page 57: ...ealing ring 10 1007250 1 Butterfly valve 11 1007230 1 Complete motor valve 12 1009312 1 Flange with hose connector 13 044008 4 M8 Lock nut 14 044010 8 M10 Lock nut 15 021010085 4 M10 x 85 Steel bolt 1...

Page 58: ...58...

Page 59: ...59...

Page 60: ...60 1 2 3 4 5 6 7 9 10 4 11 2 1 12 13 14 15 16 17 16 17 18 19 20 8...

Page 61: ...Ball valve 7 096012 1 M12 Nut 8 096112 1 M12 Spring washer 9 195031 1 Impeller 10 P195201 1 Shaft seal for turbine 11 195018 1 Packing block cover 20 50 12 195036 1 Shaft 13 195255 1 Key 4 x 4 29 14 1...

Page 62: ...62 B1 B2 B3 B4 4 2 3 10 11 6 5 7 8 9 1 12 13 1 14...

Page 63: ...1008045 4 M8 x 45 Steel bolt B2 6 021010095 4 M10 x 95 Steel bolt B1 7 022210040 8 M10 x 40 Steel set bolt B1 B3 8 040408 12 M8 Steel nut B2 B4 9 040410 12 M10 Steel nut B3 B1 10 763908 16 M8 Riplock...

Page 64: ...64 1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 23 25 26 27 28 29 30 24 31 32 33 34 19 20 21 22...

Page 65: ...12 x 50 Int hex 14 33000227 1 Outlet pipe for turbine 15 1001163 1 Manometer glycerine 16 1009324 1 Flange with bend 17 16050210 1 Soft hose no per running metre 500 mm 18 040412 4 M12 Steel nut 19 14...

Page 66: ...66 B1 D3 D4 D4 D3 D5 D5 3 4 5 6 7 8 9 10 11 11 11 11 12 13 14 15 16 11 17 18 19 20 21 22 30 31 32 23 24 25 26 27 28 29 1 2 33...

Page 67: ...t bolt 14 109101 1 Spacer 15 05401250 1 M12 round washer 16 1007511 1 Wheel chock 17 1007518 1 Tee 18 1007510 1 Ball valve 19 1008335 1 1 Lever for miswinder 20 022212035 1 M12 x 35 Set bolt 21 100926...

Page 68: ...68 B2 B3 B4 1 2 3 5 4 7 9 10 11 13 12 14 15 16 17 8 19 6 18 18...

Page 69: ...r for forced steering 8 1008585 1 1 Gasket set for cylinder 9 022210080 1 M10 x 80 Steel set bolt 10 761286 2 1 Lubrication cap 11 761286 1 Grease nipple 12 763642 1 Tractor split pin 13 044010 1 M10...

Page 70: ...70 B2 B3 B4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 37 36 35...

Page 71: ...22210030 2 M10 x 30 Steel set bolt B2 16 1009252 1 Compression spring for coupling 17 022210080 1 M10 x 80 Steel set bolt B4 18 021006055 2 M6 x 55 Steel bolt B3 19 763910 4 M10 Riplock B2 20 044006 4...

Page 72: ...72...

Page 73: ...73...

Page 74: ...74 B2 B3 B4 1 2 3 4 5 6 7 8 12 11 10 9 13...

Page 75: ...54 1 2 Bracket for rear axle assembly 5 1007786 1 Rear wheel Comp Left 5 1007786 2 1 Rear wheel Comp Right 6 1007787 2 Rim 7 1008715 2 Hose 8 1008710 2 Tyres 9 044020 8 M20 Lock nut B4 10 021020220 8...

Page 76: ...76 B1 B2 1 2 3 4 6 7 8 9 10 11 12 13 9 14 15 16 17 18 19 20 21 22 18 23 24 25 26 27 28 29 30 31 32 33 33 34 35 36 37 38 39 39 36 40 41 42 37 36 43 44 5...

Page 77: ...aining ring 19 1009230 1 Shaft for coupling 20 641850 1 Key 21 763572 2 M12 x 45 Unbraco bolt 22 B2 23 1007728 5 1 Plug for flat gear 24 1009500 1 Flat gear 25 1009207 1 Base cover 26 2002057 1 Coupli...

Page 78: ...78...

Page 79: ...7 1009509 1 Shaft Gear 8 1009510 1 Bolt with int Hex M8 x 20 9 1009511 1 Washer 10 1009512 1 Spring washer 11 1009513 1 Gear 12 1009514 1 Retaining ring 65 mm 13 1009515 2 Bearing 14 1009516 1 Gear 15...

Page 80: ...80 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 20 22 23...

Page 81: ...09540 4 Pinion differential 9 1009541 4 Shim pinion diff 10 1009542 1 PTO flange for rear axle assembly 11 1009543 1 Cross shaft diff 12 1009545 1 Lock washer 13 1009546 1 O ring 14 1009547 1 Lock nut...

Page 82: ...82 3 3 4 3 3 2 Side 1 2 2 1 5 4 2 1 2...

Page 83: ...83 Item No Part No Qty Description Comments 1 1010987 1 Hose 3 8 x 2800 mm 2 1008612 1 Hose 3 8 x 600 mm 3 1008601 2 Hose 3 8 x 1600 mm 4 556010 1 Hose 3 8 x 4000 mm 5 1010981 1 Hose 1 4 x 1230 mm...

Page 84: ...84 7 7 6 1 1 1 1 2 3 3 4 5 Side 2 2 2 6...

Page 85: ...4900 mm 4 1007515 1 Hose 3 8 x 750 mm 5 1008610 1 Hose 3 8 x 400 mm 6 1008609 1 Hose 3 8 x 1200 mm 7 1008600 1 Hose 3 8 x 1050 mm 8 1007724 4 Nipple straight 3 8 x 12 9 1007531 4 Tee 12 10 1007499 4 N...

Page 86: ...86 1 2 2 1 3 4 5 6 7 8 9 10 9 4 3 2 1 11 9 12 4 13 11 14 15 16 17 18 19 19 20 21 5...

Page 87: ...djustable angle 12 9 1007724 3 Nipple straight 3 8 10 1013835 1 Brake valve 11 1010978 2 Nipple straight 1 4 x 12 12 890414 1 Nipple straight 3 8 x 12 bypass Fixed bypass 13 1210C055CA07 1 Check valve...

Page 88: ...88 15 B2 B3 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14...

Page 89: ...plastic nozzle 13 7712468 021 1 21 mm 150 tr plastic nozzle 13 7712468 022 1 22 mm 150 tr plastic nozzle 13 7712468 023 1 23 mm 150 tr plastic nozzle 13 7712468 024 1 24 mm 150 tr plastic nozzle 13 77...

Page 90: ...90...

Page 91: ...earing pipe 16 778474 12 Spring 17 778473 1 Sealing ring 18 776849 2 Bolt 19 776371 2 Bracket 20 778432 1 Wheel chock Left 21 778431 1 Wheel chock Right 22 776565 3 Retaining ring 23 776602 2 End cove...

Page 92: ...92...

Page 93: ...g 56 778417 1 Shaft 57 778336 1 Washer 58 776580 3 Stop pin 59 778311 2 Screw 60 778263 1 Cover 61 778265 1 Gasket 62 778323 004 1 Retaining ring 63 778321 2 Bearing 64 778281 1 Spacer pipe 65 778317...

Page 94: ...94 1 2 B1 B2 16 17 18 19 20 21 3 3 4 5 6 7 8 9 10 11 12 13 14 15...

Page 95: ...ulic hose for A frame 6 121001BP04 1 Nipple 1 4 7 044010 1 M10 Lock nut 8 1008287 1 Cylinder for A frame 9 021010055 1 M10 x 55 Steel bolt 10 591575 1 Filter plug Silencer 11 022208040 1 M8 x 40 Set b...

Page 96: ...A S FASTERHOLT MASKINFABRIK EJSTRUPVEJ 22 DK 7330 BRANDE DENMARK TEL 45 97 18 80 66 FAX 45 97 18 80 40 E MAIL MAIL FASTERHOLT DK www fasterholt dk...

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