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Fassi F 80A.23, Use And Maintenance, Page: 18 / 94

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Fassi F 80A.23 Use And Maintenance Download Page 18

4.1

HYDRAULIC 
SCHEMATICS 

GR3

Hydraulic schematic for crane - HCD4 distributor - top seat controls -

load 

limiting device

CODE

DESCRIPTION

DI341

DISTRIBUTOR

DV003

DEVIATOR

DV007

DEVIATOR

FI870

FILTER (RETURN)

RU975

FAUCET

VA164

DOUBLE EFFECT BLOCK VALVE

VA194

DOUBLE EFFECT BLOCK VALVE

VA200

DOUBLE EFFECT BLOCK VALVE

VA209

SIMPLE EFFECT BLOCK VALVE

VA227

SEQUENCE VALVE

VA233

DOUBLE EFFECT BLOCK VALVE

VA239

SIMPLE EFFECT BLOCK VALVE

VA247

OIL FLOW REGULATOR VALVE FOR ROTATION 
CYLINDER

View thousands of Crane Specifications on FreeCraneSpecs.com

View thousands of Crane Specifications on FreeCraneSpecs.com

Summary of Contents for F 80A.23

Page 1: ...NE MODEL 8 1 Generality 8 2 Crane mark 9 CRANE NOMENCLATURE 9 1 Crane with ground controls on both sides Crane with ground controls on both sides and with top seat controls by hand cables 9 2 Crane wi...

Page 2: ...8 1 Activation and instructions for use of the XP V device if fitted see the Use and Maintenance booklet 17 USE OF IMPLEMENTS 17 1 Generality 17 2 Hydraulic connections for implements supplementary h...

Page 3: ...pability to carry out the work in conformity Be sure that the unit has been installed inspected and tested in accordance with the local legal requirements As well as the principal safety norms this ma...

Page 4: ...View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Page 5: ...IFICATION OF THE CRANE MODEL F 80A 23 ST 080 F 80A 23 Lifting Standard Hydraulic Rotation Rotation Working Pump Oil tank Crane Max working capacity reach extension arc torque pressure capacity capacit...

Page 6: ...ANCE LIGNE MEDIANE TIRANTS ABMESSUNG DER BEFESTIGUNGSBRIDEN DISTANCIA ENTRE ESP RRAGOS LINHA MEDIANA DOS TIRANTES N 4 M22 x 1 5 N 4 M18 x 1 5 1 190 3 11 1 190 3 11 2 115 6 11 4 500 14 9 2 225 7 4 A B...

Page 7: ...ed or partially reduced e g sector in front of vehicle cab capacity plates must be applied in line with the final test figures 3 1 1 Capacity plates with lifting moment limiting device 3 CAPACITY PLAT...

Page 8: ...CAPACITY PLATES F 80A 23 3 1 1 Capacity plates with lifting moment limiting device View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpec...

Page 9: ...CAPACITY PLATES F 80A 23 3 1 1 Capacity plates with lifting moment limiting device View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpec...

Page 10: ...3 1 2 CAPACITY PLATES F 80A 23 3 1 2 Capacity plates with load limiting device View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Page 11: ...3 1 2 CAPACITY PLATES F 80A 23 3 1 2 Capacity plates with load limiting device View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Page 12: ...3 1 2 CAPACITY PLATES F 80A 23 3 1 2 Capacity plates with load limiting device View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Page 13: ...DEVIATOR EV128 ELECTROVALVE EV117 ELECTROVALVE FI870 FILTER RETURN M1 M2 GAUGE QUICK CONNECTION PR103 PRESSURE SWITCH RU975 FAUCET TR002 PRESSURE TRANSDUCER VA102 DOUBLE EFFECT BLOCK VALVE VA164 DOUBL...

Page 14: ...870 FILTER RETURN M1 M2 GAUGE QUICK CONNECTION PR103 PRESSURE SWITCH RU975 FAUCET TR002 PRESSURE TRANSDUCER VA102 DOUBLE EFFECT BLOCK VALVE VA164 DOUBLE EFFECT BLOCK VALVE VA185 SELECTOR VALVE VA200 D...

Page 15: ...ON PR103 PRESSURE SWITCH RU975 FAUCET RU978 FAUCET TR002 PRESSURE TRANSDUCER VA102 DOUBLE EFFECT BLOCK VALVE VA148 ELECTRIC MAIN WITH BY PASS VALVE VA164 DOUBLE EFFECT BLOCK VALVE VA185 SELECTOR VALVE...

Page 16: ...02 DOUBLE EFFECT BLOCK VALVE VA185 SELECTOR VALVE VA215 OIL FLOW CHECK VALVE VA227 SEQUENCE VALVE VA232 UNIDIRECTIONAL VALVE VA239 SIMPLE EFFECT BLOCK VALVE VA247 OIL FLOW REGULATOR VALVE FOR ROTATION...

Page 17: ...IATOR DV007 DEVIATOR FI870 FILTER RETURN RU975 FAUCET VA164 DOUBLE EFFECT BLOCK VALVE VA194 DOUBLE EFFECT BLOCK VALVE VA200 DOUBLE EFFECT BLOCK VALVE VA209 SIMPLE EFFECT BLOCK VALVE VA215 OIL FLOW CHE...

Page 18: ...RU975 FAUCET VA164 DOUBLE EFFECT BLOCK VALVE VA194 DOUBLE EFFECT BLOCK VALVE VA200 DOUBLE EFFECT BLOCK VALVE VA209 SIMPLE EFFECT BLOCK VALVE VA227 SEQUENCE VALVE VA233 DOUBLE EFFECT BLOCK VALVE VA239...

Page 19: ...7 DEVIATOR FI870 FILTER RETURN VA164 DOUBLE EFFECT BLOCK VALVE VA209 SIMPLE EFFECT BLOCK VALVE VA227 SEQUENCE VALVE VA233 DOUBLE EFFECT BLOCK VALVE VA239 SIMPLE EFFECT BLOCK VALVE VA247 OIL FLOW REGUL...

Page 20: ...UBLE EFFECT BLOCK VALVE VA185 SELECTOR VALVE VA215 OIL FLOW CHECK VALVE VA227 SEQUENCE VALVE VA232 UNIDIRECTIONAL VALVE VA239 SIMPLE EFFECT BLOCK VALVE VA247 OIL FLOW REGULATOR VALVE FOR ROTATION CYLI...

Page 21: ...THE DISTRIBUTOR OUTER BOOM M4 MICROSWITCH ON THE DISTRIBUTOR CRANE EXTENSION BOOMS M5 MICROSWITCH ON THE DISTRIBUTOR JIB BOOM M6 MICROSWITCH ON THE DISTRIBUTOR JIB EXTENSION BOOMS M7 MICROSWITCH ON TH...

Page 22: ...View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Page 23: ...are fully extended the wheels are in contact with the ground and the suspension is not completely unloaded Use the crane in accordance with the use and maintenance manual making sure that the load and...

Page 24: ...View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Page 25: ...the control station on the top seat clean Normally the seat can tilt forward Make sure that control stations are properly lit so as to ensure safety while opera ting and allow instruction plates to b...

Page 26: ...platform and swin nig column top seat and running inner boom where no carter is possible to be placed please observe the shear and trapping hazard stickers nearly placed ATTENTION Failure to respect t...

Page 27: ...rgised Help the electricuted person if you know the first aid procedures otherwise wait for the parame dics to arrive ATTENTION Do not utilize the crane during thunderstorms and with wind speed exceed...

Page 28: ...d on a solid base and the power take off is disengaged Do not move the vehicle with the crane not in transport position and not with a load suspended on the crane 7 4 At the end of the operation Prior...

Page 29: ...way of escape Otherwise he shall manoeuvre from a different control seat if there is none available the crane should be equipped with a radio control or remote control in order to allow the operator...

Page 30: ...re higher clearance to be verified case by case together with competent tech nicians and with respect to the environment conditions Manual extension overload manual extensions are controlled by the mo...

Page 31: ...ntification data are marked on the plate DE5892 rivetted on the base with personalized rivets FASSI fig 2 1 Crane model 2 Serial Number 3 Year of manufacturing UNDER NO CIRCUMSTANCES SHOULD THE DATA M...

Page 32: ...View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Page 33: ...oom sections 17 Lifting hook 18 Oil tank 19 Manual extensions optional 20 Seat optional 21 Hand cables for crane optional 9 2 Crane with top seat controls and with ground controls for outriggers fig 5...

Page 34: ...controls and with ground controls for outriggers fig 7 Pos Description 1 Check valves for outrigger rams 2 Check valve for rotation control 3 Check valve for inner ram 4 Check valve for outer ram 5 Ch...

Page 35: ...e ram remove the check pin and the locking pin from their positions when the ram is in the vertical position a stop prevents it permits from over turning Position carefully the ram in working conditio...

Page 36: ...View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Page 37: ...ph 2 3 Technical data Check that the outrigger rams are applied on a solid base if necessary use larger outrigger base plates available on request to avoid sinking When stabilization is complete the w...

Page 38: ...View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Page 39: ...ending the outrigger support till the engaging of the pin of the device B in its seat By the same sequence repeat the operations described to extend the other support To re enter the outriggers repeat...

Page 40: ...extending the second outrigger support till the engaging of the pin of the device B1 which locates into its seat By the same sequence repeat the operations described to extend the other supports WARNI...

Page 41: ...eunder are marked on the plates affixed on the deviator and indicate with the following symbolism They indicate the position of the operator in relation to the vehicle and the crane Control for deviat...

Page 42: ...r or of the double control Outrigger ram descent position the lever CD on the corresponding position and then activate the lever C ATTENTION During the stabilising operations for each outrigger ram it...

Page 43: ...hydraulic implements can be manually operated with ground controls on both sides or on request ground controls on both sides and top seat controls by hand cables top seat controls The plates reported...

Page 44: ...View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Page 45: ...he other functions will occur ATTENTION While exiting and folding the crane you must operate from the distributor side it is forbidden to operate from the double control side because of the overall di...

Page 46: ...View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Page 47: ...t the inner boom to its stroke end fold the outer boom to its stroke end rotate the crane until the reference arrows coincide on the column and on the base fold the inner boom to its stroke end the re...

Page 48: ...the safety device rests on the extension boom sections extend the extension boom sections until the hook is correctly positioned to be attached do not insist on the control rotate the crane until the...

Page 49: ...d up control station make sure that the photocell L pilot light fig 15 is turned on and green then check its correct functioning if put your hand in front of the photocell the pilot light shall turn y...

Page 50: ...m clashing against the structure of the stand up control station The column is fitted with a device that informs the driver through a sound light signal in the cab that the inner boom max position all...

Page 51: ...ch permits the classification of cranes is their lifting capacity or maximum lifting moment The moment is defi ned by the value obtained from the weight of the load to be lifted kg by its distance met...

Page 52: ...View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Page 53: ...manoeuvres which reduce the lifted load within the permitted reach limits and forbid all other manoeuvres will be immediately activated Lifting moment limiting device A characteristic which permits t...

Page 54: ...View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Page 55: ...ic signals to special micro switches placed on the elements of the distributor ATTENTION The presence of the lifting moment limiting device does not release the user from the obligation to respect wha...

Page 56: ...bar if on the display on the left of the values no symbol is present daPsi if on the display on the left of the values the symbol is present By pushing the button the percentage values of pressure in...

Page 57: ...e overload condition has been activated by the hydraulic extension the extension of the crane boom sections is permitted It is permitted only when coupled with permitted manoeuvres Manoeuvres allowed...

Page 58: ...ivated as follows retracted the crane extension booms until stroke end and momentarily pressurise maintain the command for the extensions boom until the red led of the button LMI placed on the control...

Page 59: ...works according to the capacity plate values and another sector e g cab side where it works with reduced capacity values The device has consequently two intervention levels which are activated in rela...

Page 60: ...bringing the crane to its the rest position in relation to the conditions explained in the paragraphes 15 7 2 15 7 3 16 7 1 Diagnostic Alarms Input Output LME vers 4 5 UC 01 7 It is possible to insta...

Page 61: ...onsistency of the outer ram lever movement alarm 33 inconsistency of the crane extension ram lever movement alarm 34 inconsistency of the jib articulating ram lever movement alarm 35 inconsistency of...

Page 62: ...ee code 11 16 See code 11 17 See code 11 18 See code 11 19 See code 11 20 See code 11 21 Replace the 10A fuse at the nearest workshop after removing the carter and the cover of the main panel FX000 Se...

Page 63: ...st carefully consider the manoeuvres required to return to normal working conditions it is however compulsory to effect the re entry of the exten sion booms at first calmly and carefully assess the ty...

Page 64: ...o to FASSI authorised Center for testing the structure and re sea ling of the device Interferences with the valves or removal of the lead seal release the FASSI GRU IDRAULICHE from any responsibility...

Page 65: ...pected in accordance with the local legal requirements When the crane is fitted with implements or laid on the truck body it is necessary to check they are locked to assure the impossibility of accide...

Page 66: ...ion and consequently wear the tightening surface of unions or ram seals 17 3 Oil cooler heat exchanger The crane is equipped with an oil cooler air oil heat exchanger to prevent damage caused by an ex...

Page 67: ...e software HOW TO CONTROL THE LOAD HOOKED ON MANUAL EXTEN SIONS This procedure aims to calculate the weight applied on the manual extensions It is necessary to apply the same procedure EVERY TIME you...

Page 68: ...on A fig A and B pressed for some seconds 2 Choice the installation of the manual extensions on Crane or on Jib Fig 2 If the crane features the installation of the manual extensions both on the crane...

Page 69: ...Therefore we can choose the most convenient configuration among the following K1 Outer booms of the crane totally re entered and jib extensions as you like K2 Outer booms of the crane as you like and...

Page 70: ...ctivation of the inner boom lifting to eliminate an overpressure at the lifting ram bottom the manoeuvre is activated but the crane does not move since all the movements are disabled Note set the leve...

Page 71: ...situations that may take place The script EXIT in the block diagram allows to exit the procedure FURTHER MESSAGES After releasing the lever in neutral position you can find the following messages If y...

Page 72: ...tton panel or F1 key on the con trol panel to exit the procedure and go back to the standard operation Put down the load on the ground and repeat the whole procedure from the begin ning d NO LOAD CRAN...

Page 73: ...USE OF IMPLEMENTS GR2_45 60_3_4_5 Electric schematic crane with manual extensions View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs...

Page 74: ...IMPLEMENTS GR2_45 60_3_4_5 Electric schematic crane with jib and manual extensions on jib View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCra...

Page 75: ...the lever you are going to operate correspond to the control you selected IMPLEMENTS CONTROLS 1 Additional function Winch Bucket IMPLEMENTS CONTROLS 2 Additional functions Jib outer boom Jib extensio...

Page 76: ...View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Page 77: ...crane The identification data and the essential characteristics are marked on a plate fixed by the manufacturer and used for the CE mark which testifies its confor mity to the Machine Directive D M M...

Page 78: ...wed all other movements ATTENTION Limit the exit speed of the extension rams when during the lifting the hook bracket or pul ley snatch block is next to the fixed pulley in order to avoid unnecessary...

Page 79: ...plate fixed by the manufacturer Manufacturer mark Winch type Serial number Maximum line in N at the 4th layer Maximum speed in m min or Maximum capacity pump l min See operator winch manual supplied b...

Page 80: ...tress to the cable ATTENTION When the hook bracket or pulley snatch block in case of double or triple line and the fixed pulley are very close and the operator needs to manoeuvre in their proximity i...

Page 81: ...aulic power pack the electric motor has to be turned off Do not place limbs fingers or any other parts of anatomy into areas of the crane which present possibilities of shearing without having blocked...

Page 82: ...ress button C1 again to read Reset partial on the display Press button C3 enter to read Enter to confirm on the display Press button C3 enter again the timer is reset and it will start recording again...

Page 83: ...aterial passes into the tank Replacement of the filter on the delivery line before the distributor fig 32 When the visual indicator becomes red replace the cartridge Unscrew with a suitable spanner th...

Page 84: ...se it in such a way as to see grease at the seals Top up using hydraulic oil with the same cha racteristics as those indicated in the table at paragraph 23 Grease the winch cable if fit ted after havi...

Page 85: ...ng an 8 mm Allen wrench and the O ring Top up if necessary with the same type of oil as indicated in the table at Paragraph 23 via the mouth bleed plug The correct level is reached when oil starts to...

Page 86: ...s hoses any deformation inspection of hoses Outer boom Lubrication wear and any deformation actions Pins outrigger connections Outer ram Oil leaks chromium plating strains Cylinder rod piston seals ho...

Page 87: ...ary to dismantle the whole machine and separate the diffe rent types of materials according to the respective waste disposals requirements The materials involved are the following Ferrous materials fa...

Page 88: ...0 C EP1 Gradation cold climate EP2 Gradation warm climate All grease used must be free from acid and resin not hygroscopic and long life such as BP GREASE LTX EP1 EP2 or ELF EPEXA 1 2 ESSO BEACON EP1...

Page 89: ...THE OVERIDE ACTIVATED MAY INVALIDATE THE CRANE WARRANTY 24 2 Only operations which can be carried out by the user Note Any operation other than those indicated hereunder must be performed only and ex...

Page 90: ...ntrolling the Adjust the valves rotate properly rotation not adjusted WITH RACK Wear of rotation guide shoe Replace the guide shoe Wear of the seals Replace the seals of the rotation cylinder WITH SLE...

Page 91: ...arning plate to stabilize the vehicle before using the crane DE 4452 Instruction plate to fold the crane into the rest condition DE 1684A Do not operate from the double control side to unfold or fold...

Page 92: ...ontal position to extend the outrigger supports DE 2735 Oil diverter control plate DE 2316 Outrigger control plate Instruction plates to stabilize the vehicle DE 2736 DE 2507 DE 2739 DE 2737 DE 2734 D...

Page 93: ...th brush DE 1686 Do not walk or stop under a suspended load DE 1683 Do not operate in proximity of electric high tension lines DE 2361 Do not operate in proximity of electric high tension lines View t...

Page 94: ...e water to estinguish fire TIRANTI NON SALDARE FIXING ROD DO NOT WELD TIRANTS NE PAS SOUDER ZUGSCHRAUBEN NICHT SCHWEISSEN DE1574 DE 1574 Do not weld the fixing rods View thousands of Crane Specificati...

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