Fassi F 240.24 Use And Maintenance Download

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c I

FASSI CRANE

F 240.24

use and maintenance

EXTRA CE version 20.04.98

INDEX

Chapter

INTRODUCTION

page

SAFETY NORMS

page

III

INSTRUCTIONS FOR CRANE USE

page

IDENTIFICATION OF THE CRANE MODEL

page

TECHNICAL DATA

page

CRANE NOMENCLATURE

page 10

VII

SAFETY AND PROTECTION DEVICES

page 12

VIII

LOAD LIMITING DEVICE - LIFTING MOMENT

LIMITING DEVICE (OPTIONAL)

page 14

CONTROLS TO STABILIZE THE VEHICLE

page 16

CONTROLS TO OPERATE THE CRANE

page 23

USE OF IMPLEMENTS

page 26

XII

MAINTENANCE INSTRUCTIONS

page 31

XIII

POSSIBLE FAULTS

page 34

XIV

HYDRAULIC SCHEMATICS

page 35

OIL AND LUBRICANT CHARACTERISTICS

page 38

INSTRUCTION AND WARNING PLATES

page 39

CAPACITY PLATES

page 41

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Summary of Contents for F 240.24

Page 1: ...LOAD LIMITING DEVICE LIFTING MOMENT LIMITING DEVICE OPTIONAL page 14 IX CONTROLS TO STABILIZE THE VEHICLE page 16 X CONTROLS TO OPERATE THE CRANE page 23 XI USE OF IMPLEMENTS page 26 XII MAINTENANCE I...

Page 2: ...ntrusted to workshops without sufficient technical capability to carry out the work in conformity As well as the principal safety norms this manual contains a description of the crane and the instruct...

Page 3: ...ger rams checking that they rest on a solid base if in doubt use special larger outrigger base plates available on request See chapter IX Level the crane so as it is always operated on a horizontal pl...

Page 4: ...rea Avoid swinging the load above the control station in cases where the load is too close the crane must be operated from the opposite side It is absolutely prohibited to load or unload under or in p...

Page 5: ...n the ground At the end of the job and prior to driving the vehicle the crane must be folded If the booms are to be laid on the body or on the load they must be blocked to prevent possible sideways mo...

Page 6: ...re in contact with the ground and the suspension is not completely unloaded the outriggers safety taps are closed 6 Use the crane in accordance with the use and maintenance manual making sure that the...

Page 7: ...0 UNDER NO CIRCUMSTANCES SHOULD THE DATA MARKED ON THE PLATE AND PUNCHED ON THE BASE BE ALTERED It is essential to give the correct crane model and serial number when you contact the Service and Parts...

Page 8: ...es TECHNICAL DATA F 240 24 8 c V F240 24 Lifting capacity tm 22 0 F 240 24 Standard reach m 12 40 Hydraulic extension m 7 60 Rotation arc 400 Rotation torque kNm 41 00 Working pressure MPa 29 0 Pump c...

Page 9: ...UND POSITION DES KRANSCHWERPUNKTE 1848 6 1 1848 6 1 2264 7 5 5960 19 7 A B C D EXTRA CO 1408 CO 1414 MEZZERIA TIRANTI FIXING ROD CENTER DISTANCE LIGNE MEDIANE TIRANTS ABMESSUNG DER BEFESTIGUNGSBRIDEN...

Page 10: ...tank 19 Manual extensions optional 20 Seat optional 21 Hand cables for crane optional Version with ground controls for outriggers and top seat controls for crane fig 5 Pos Description 1 Outrigger rams...

Page 11: ...12 21 20 7 6 4 2 9 10 1 1 3 8 4 2 5 18 11 13 14 16 19 17 15 fig 4a 12 7 6 4 2 8 9 10 1 1 3 2 5 4 18 11 13 14 16 19 17 15 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of...

Page 12: ...at controls for crane fig 7 Pos Description 1 Tap and check valve for outrigger rams 2 Check valve for rotation control 3 Check valve for inner ram 4 Check valve for outer ram 5 Check valve for booms...

Page 13: ...F 240 13 c VII fig 6 fig 7 13 11 11 5 7 8 12 9 6 9 fig 6a 9 10 2 1 1 3 4 13 9 12 5 6 10 1 1 3 4 11 2 11 7 8 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifi...

Page 14: ...ic technology preventing any movement which causes an increase in the pressure induced by the load in the inner and outer rams of the crane and in the outer ram for the hydraulic extension if fitted u...

Page 15: ...ride the lifting moment limiting device in order to make some manoeuvres which would be impossible with the device active that bring the moment to within the level but involve an overload condition I...

Page 16: ...f the outrigger supports of the crane and supplementary outriggers Be very careful during vehicle stabilization operation make sure that no one is or transits in close proximity of the working area of...

Page 17: ...o their movement Lever function D C Lever D Deviator crane outriggers E S Fig 15a 15b Lever C Multifunction deviator for selecting and operating the supports and the outrigger rams of the crane as wel...

Page 18: ...d the descent and stabilisation manoeuvres close the taps of the valves placed on the outrigger rams Manoeuvres for re entry of the crane outriggers and supplementary outriggers within the overall veh...

Page 19: ...d position when obstruc tions on the vehicle chassis prevent their vertical stowability They are sup ports with articulation to be put between the outrigger supports and rams the fixed part is screwed...

Page 20: ...tributor an internal device of the oil diverter assure the positionning and the selecting stability The extension and re entry of the outrigger supports and rams indicated on the plates of the fig 20...

Page 21: ...to obtain the extension of the support E2 Select the ram S2 positioning lever C on S2 Operate the lever to control the descent of the ram S2 Select the support E3 positioning lever C on E3 Operate the...

Page 22: ...elect the support E2 positioning lever C on E2 Operate the lever to obtain the re entry of the support E2 Select the ram S3 positioning lever C on S3 Operate the lever to control the re entry of the r...

Page 23: ...d of a particular function an increase in speed of the other functions will occur The symbols placed over each lever define their function in relation to their movement The crane and hydraulic impleme...

Page 24: ...or bucket or jib outer ram jib extension rams control 3 levers Jib outer ram jib extension rams winch control c X CONTROLS TO OPERATE THE CRANE F 240 24 Crane controls Lever function F G H I fig 27 28...

Page 25: ...ity of the crane it is necessary to position the inner boom as indicated on the capacity plate the coloured symbols on the inner boom and column must coincide During load handling do not exceed the re...

Page 26: ...Warning and norms for crane use also apply for hydraulic implement use Before using a personnel basket it is necessary to provide the crane with the safety devices requested by the local norms in for...

Page 27: ...security pins have been removed with the outer boom in sliding position Verify that the area is suitable for this operation and there are no unauthorized persons in the working area Do not permit the...

Page 28: ...wly and with care the suspended load checking the stability of the vehicle WARNING On winches not equipped with pressafune check the rewinding of the cable on winch drum proceeds regularly and without...

Page 29: ...rent connecting system the predisposition of the fourth crane extension boom for the hydraulic jib is compul sory The hydraulic connection to the supplemen tary functions of the crane is through quick...

Page 30: ...ng pins Disconnect the jib from the hydraulic circuit of the crane operating on the quick couplings Re enter the outer booms sliding sections of the crane to free the first boom of the crane jib Crane...

Page 31: ...ld the fixing rods of the crane see plate DE1574 fig 36 When repairs to or checks of the hydraulic circuit and of the rams are carried out it is very important not to use or be in the proximity of mat...

Page 32: ...body Re assemble the filter cartridge into its holder re assemble the spring and the filter cover pos 6 check the sealing of the O ring under the filter cover Re fit the three security bolts Check for...

Page 33: ...e on them taking care that the surfaces of the extension booms are free from impurities such as sand etc Use a grease with the same characteristics indicated in the table on page 37 Check the tighteni...

Page 34: ...filter movement speed cartridge Operations to be carried out by a service center Faults Cause Remedies The crane does not lift Non efficiency of the Replace the pump the loads indicated on pump the c...

Page 35: ...35 HYDRAULIC SCHEMATICS Hydraulic schematics for crane HCD4 distributor ground controls load limiting device View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Speci...

Page 36: ...SCHEMATICS F 240 36 Hydraulic schematics for crane Danfoss distributor load limiting device View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on Free...

Page 37: ...EMATICS F 240 37 Hydraulic schematics for crane versions 1 top seat controls with HCD4 2 F240 25 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on...

Page 38: ...ncy NLGI BEACON EP 2 BEACON 3 WARNING Don t use greases with solid particles as Bisulphide of Molybdenum The most suitable here is a general purpose lubricating oil with about SAE 30 viscosity A lubri...

Page 39: ...DE 319 Warning plate to stabilize the vehicle before using the crane Instruction plates to stabilize the vehicle DE 2297 DE 2456 BOTH SIDES CONTROLS Instruction plates to stabilize the vehicle DE 245...

Page 40: ...ate in proximity of electric high tension lines DE 1682 Greasing points at pressure DE 1681 Greasing points with brush Warning plates to make sure that no one is or transits in close proximity of the...

Page 41: ...nominal design capacities WARNING If the capacities are downgraded or partially reduced e g sector in front of vehicle cab capacity plates must be applied in line with the final test figures View tho...

Page 42: ...B CAPACITY PLATES F 240 24 42 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Page 43: ...B CAPACITY PLATES F 240 24 43 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Page 44: ...B CAPACITY PLATES F 240 24 44 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Page 45: ...B CAPACITY PLATES F 240 24 45 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com...

Page 46: ...ACITY PLATES F 240 24 46 Valid up to serial number 0043 of hydraulic extension L202 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpec...

Page 47: ...ACITY PLATES F 240 24 47 Valid from serial number 0044 of hydraulic extension L202 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs...

Page 48: ...ACITY PLATES F 240 24 48 Valid up to serial number 0043 of hydraulic extension L202 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpec...

Page 49: ...ACITY PLATES F 240 24 49 Valid from serial number 0044 of hydraulic extension L202 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs...

Page 50: ...ACITY PLATES F 240 24 50 Valid up to serial number 0043 of hydraulic extension L202 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpec...

Page 51: ...ACITY PLATES F 240 24 51 Valid from serial number 0044 of hydraulic extension L202 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs...

Page 52: ...ACITY PLATES F 240 24 52 Valid up to serial number 0043 of hydraulic extension L203 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpec...

Page 53: ...ACITY PLATES F 240 24 53 Valid from serial number 0044 of hydraulic extension L203 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs...

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