background image

3

GROWSPAN

 ROUND PREMIUM  HIGH TUNNELS

Revision date: 01.01.16

ASSEMBLY PROCEDURE 

Following the instructions as presented will help ensure the 

proper assembly of your high tunnel. Failing to follow these 

steps may result in an improperly assembled and anchored 

high tunnel and will void all warranty and protection the 

owner is entitled. 

The steps outlining the assembly process are as follows:
1.  Verify that all parts are included in the shipment. Notify  

Customer Service for questions or concerns.

2.  Read these instructions, the Must Read document, and  

all additional documentation included with the shipment  

before

 you begin assembling the high tunnel.

3.  Gather the tools, bracing, ladders (and lifts), and  

assistance needed to assemble the high tunnel. 

4.  Check the weather 

before

 you install the roof cover 

and any panels (if equipped). Do not install covers or 

panels on a windy or stormy day.

5.  Re-evaluate the location and site based on the  

information and precautions presented in the  

documentation included with the shipment.

6.  Prepare the site (if applicable).
7.  Assemble the frame components in the order they are 

presented in these instructions.

8.  Assemble the frame including the struts (if equipped). 
9.  Consult the MUST READ document and properly  

anchor the assembled frame.

10. Install, tighten, and secure the end panel and main  

cover (if equipped). This applies to fabric covers that  

stretch over the frame assembly. Your shelter may  

include roof panels or side panels or both.

11.  Read the Care and Maintenance information at the end  

of these instructions.

12. Complete and return all warranty information as 

instructed. 

LIST OF WORDS AND PHRASES

Before you begin, it is important to become familiar with the 

words and phrases used in this instruction manual.

These words and phrases are common to most  

Growspan™ shelters and identify the different parts of the 

shelter. (Some are used in this document. Others may 

not apply to this particular shelter.) These terms describe 

the shipped parts and can also be found on the materials 

list/spec sheets included with the shipment. To aid in the 

assembly, read through the following definitions before you 

begin to assemble your shelter.

• 

Conduit:

 An assembly of pipes used to secure the  

main cover and end panels (if equipped). Purlins and  

some strut assemblies also consist of connected pipes  

to form a conduit. Each pipe joint of a conduit assembly  

is secured with a self-tapping Tek screw.

• 

Coupler or Fitting:

 A part of the frame assembly 

where legs, purlins and rafter pipes are inserted and  

secured. In most instances, 3-way and 4-way couplers  

are used. In some larger applications, couplers are  

used to secure the joints of the different rafter sections  

during the assembly of the rafters. Some shelters do 

not use couplers.

• 

Foot or Rafter Foot:

 The part attached to and found 

at the base of the rafter or leg of the shelter.  

Depending on the shelter, the foot is an optional  

purchase. Some shelters do not offer an optional foot. 

Some use 1-way connectors. 

• 

Must Read Document:

 This document includes 

building and shelter anchoring instructions, steps for 

end wall reinforcement, safety precautions, and notices 

and warnings. The Must Read document is sent with 

all shelters and buildings. If you did not receive a Must 

Read document, contact Customer Service to request 

one. 

• 

On-Center:

 Term used to describe a measurement 

taken from the vertical center of the rafter or frame 

member to the vertical center of another.

• 

Purlin:

 The pipe assembly that runs perpendicular to  

the rafters or framework that supports the main cover.  

Purlins are found on the sides and roof areas of the  

assembled frame, are evenly spaced, and typically run  

from the front to the back of the shelter.

• 

Plain or Straight Pipe:

 A term used to describe a pipe  

that has the same diameter or width throughout its 

entire length. 

• 

Strut:

 A strut is usually a length of pipe with two  

flattened ends and is used for diagonal bracing of the  

shelter frame. A strut is typically secured to the frame 

work by special brackets and bolts.

• 

Swaged End or Swaged Pipe:

 The term “swaged''  

refers to the tapered end of the pipe or tube. Swaged 

ends of a pipe can be inserted into couplers and the  

straight ends of other pipes. 

• 

Tek Screw:

 A self-tapping fastener used to secure pipe  

joints and to fasten brackets to rafters.

Summary of Contents for GrowSpan PB01700R4

Page 1: ...e 01 01 16 Photo may show a different but similar model STK DIMENSIONS PB01700R4 26 W x 12 H x 48 L PB01710R4 26 W x 12 H x 96 L 2016 Growers Supply All Rights Reserved Reproduction is prohibited with...

Page 2: ...t needed during the assembly process For safety reasons those who are not familiar with recognized construction methods and techniques must seek the help of a qualified contractor YOU MUST READ THIS D...

Page 3: ...ded with the shipment To aid in the assembly read through the following definitions before you begin to assemble your shelter Conduit An assembly of pipes used to secure the main cover and end panels...

Page 4: ...ot need to open the plastic bags containing smaller parts such as fasteners or washers if equipped SPECIAL NOTE Baseboards for Frame These instructions describe installing a baseboard recommended at g...

Page 5: ...photos will help you identify the different parts Some parts are not shown 102856 End Clamp 102548 Cross Connector Swaged Plain Swaged and Plain Rafter Sections CC6212 CC6213 Fabric Clips FA4482B Tek...

Page 6: ...Quick Start Guide Ground Level End Rafter Inside Rafter Roll Up Side Conduit Purlins Baseboards are supplied by customer Round Premium High Tunnels OVERVIEW This section describes assembling your high...

Page 7: ...re driving the remaining posts to the required height 8 After all corner posts are accurately installed tie a string line between the tops of the corner ground posts on the same side of the shelter Th...

Page 8: ...crews so they will not touch the cover once it is installed This is typically on the backside of the rafter which will be the surface visible from the inside of the high tunnel once the frame is assem...

Page 9: ...the purlin pipe in the joint where the rafter pipes are connected to keep purlins aligned during assembly 7 Repeat the previous step to install a second purlin section See the above diagram for detai...

Page 10: ...in to extend beyond the end of the end rafter Align with the center of the end rafter for best results If the purlin is too short to fit into the rafter end clamps without pulling the end rafter out o...

Page 11: ...rp edges on the frame and file them smooth so they will not cut the cover 2 Apply two layers of heavy duct tape on all pipe connections and clamps that may contact the cover ANCHOR THE ASSEMBLED FRAME...

Page 12: ...LLATION After the end panels are installed install the main cover The steps to install the main cover include 1 Attach poly latch U Channel 102197 along the high tunnel sides and tops of the high tunn...

Page 13: ...the cover into place Center cover side to side and end to end IMPORTANT To prevent damage to the main cover during installation additional personnel and lifts may be needed INSTALL POLY LATCH U CHANNE...

Page 14: ...irst end rafter until the entire length of the end of the main cover is secured in place 7 Stretch the cover to the other end of the building and repeat the steps to secure the main cover in the U Cha...

Page 15: ...of the Wrist assembly and attach it to the frame and the roll up side 4 Install the Anti Billow Rope system 5 Test the operation of the roll up side 4 Place the assembled conduit at the base of the si...

Page 16: ...ssembly will be located NOTE Verify that the lower end of the channel is slightly off the ground to allow it to move freely when the panel is rolled up and down 5 Secure the upper end of the channel b...

Page 17: ...m channel from the ground end This is the free end of the channel 13 Roll the cover conduit up to the Twist of the Wrist assembly 14 Attach the conduit to the square shaft of the assembly by inserting...

Page 18: ...nance information that follows NOTE If the poly latch U Channel was attached to a ribbon board as suggested the eyebolt can be mounted through the poly latch channel and ribbon board to the inside of...

Page 19: ...at anytime Remove debris and objects that may accumulate on the cover Use tools that will not damage the cover when removing debris Remove snow to prevent excess accumulation Use tools that will not...

Page 20: ...UND PREMIUM HIGH TUNNELS Revision date 01 01 16 QUICK START GUIDE 26 Wide Round Premium High Tunnels Frame shown may differ in length from actual frame 26 0 Width 12 6 15 16 Heigth FRONT Grid Represen...

Page 21: ...01 26R1602 End Clamp 102856 Mid Clamp 102548 End Clamp 102856 Mid Clamp 102548 End Clamp 102856 Mid Clamp 102548 End Clamp 102856 Mid Clamp 102548 End Clamp 102856 Mid Clamp 102548 ATTENTION Except fo...

Page 22: ...PREMIUM HIGH TUNNELS Revision date 01 01 16 7 131S075 1 131P0735 Purlin Run 48 0 Length Customer Supplied Baseboard Customer Supplied Ribbon Board 4 0 on center Rafter Spacing center to center SIDE P...

Page 23: ...PREMIUM HIGH TUNNELS Revision date 01 01 16 96 0 Length 15 131S075 1 131P0735 Purlin Run Customer Supplied Baseboard Customer Supplied Ribbon Boards 4 0 on center Rafter Spacing center to center SIDE...

Page 24: ...id Rafter P urlin Connection View 2 Rafter 102856 View 1 End Rafter Purlin Connection Purlin 102548 Rafter View 2 Mid Rafter Purlin Connection Purlin ATTENTION Install a Tek screw through each clamp i...

Page 25: ...25 GROWSPAN ROUND PREMIUM HIGH TUNNELS Revision date 01 01 16 Space below is reserved for customer notes...

Reviews: