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Farmi Forest CH 160, Operation, Maintenance And Spare Parts Manual

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Farmi Forest CH 160 Operation, Maintenance And Spare Parts Manual Download Page 31

CH160

31

03514390 BELT TRANSMISSION CH160T i=2,1

Part

Order no

Description

Remarks

Qty

1

43514300

Belt pulley

D315

1

2

43514450

Bearing housing

1

3

43514330

Belt pulley

complete

1

3.1

43514350

Belt pulley

D150

1

3.2

43514340

Tapered adapter sleeve

1

3.3

52214269

Lock washer

M12 NORD-LOCK

3

3.4

52062023

Screw

M12X30 DIN933 88ZN

3

4

54822382

Belt

5

5

43512020

Belt tightener

complete

1

5.1

43512030

Belt tightener

1

5.2

43341106

Reel

1

5.3

52840055

Cotter pin

5X50 DIN1481

1

5.4

43341114

Pin

1

5.5

54511134

Slotted sealed ball bearing

2

6

43341114

Pin

1

7

52063658

Screw

M12x120 DIN933 88ZN

1

8

43511950

Pin

1

9

43512050

Adjusting plate

1

10

52090560

Screw

M12x50 DIN933 10.9

4

11

52117124

Lock nut

M12 DIN985 8ZN

4

12

43511970

Cover plate

1

13

43511780

Cover of the universal shaft

1

14

52060126

Screw

M8X20 DIN933 88ZN

6

15

52117082

Lock nut

M8 DIN985 8ZN

6

16

43402150

Spring

1

17

54512140

Ball bearing

2

18

52230257

Circlip

45x2,5 DIN471

1

19

52200466

Washer

M12 DIN440 ZN

4

20

52200334

Washer

M8 DIN440 ZN

2

21

52200037

Washer

M8 DIN126 58ZN

6

22

52840055

Cotter pin

5X50 DIN1481

2

Summary of Contents for CH 160

Page 1: ...Finland Tel 358 0 17 83 241 Fax 358 0 17 8324 372 ZZZ IDUPLIRUHVW CH 160 CH 160T i 2 1 OPERATION MAINTENANCE AND SPARE PARTS MANUAL READ THIS OPERATION AND MAINTENANCE MANUAL CAREFULLY BEFORE USING T...

Page 2: ...ne in the optimal manner Although you have experience in using this kind of machinery read the operation and mainte QDQFH LQVWUXFWLRQV FDUHIXOO VLQFH WKH LQFOXGH LQIRUPDWLRQ HQDEOLQJ HI FLHQW DQG VDIH...

Page 3: ...to the market Farmi Chipper make CH160 CH160T type serial number conforms to the directives 98 37 EC and 89 336 EC as amended and the national regulations bringing these directives into force Q GHVLJQ...

Page 4: ...NSTRUCTIONS 12 SHORTENING THE PTO SHAFT 13 MOUNTING ON THE WILLE 445 ADAPTER 14 MOUNTING ON THE BOBCAT ADAPTER 15 INSTALLING THE HD 100 16 INSTALLING THE 160T i 2 1 BELT TRANSMISSION 17 OPERATING THE...

Page 5: ...r misuse caused by an untrained person s improper actions alterations made without the manufacturer s permission Written authorization must be requested from the manufacturer for any alterations to th...

Page 6: ...rsons ZKR DUH XQZHOO RU XQGHU WKH LQ XHQFH RI GUXJV or alcohol MAINTENANCE The machine may only be serviced and repaired by professionals Electrical and hydraulic faults may only be repaired by author...

Page 7: ...not attempt to carry out repairs that you are not fully familiar with Never carry out repairs of the hydraulic circuit when the system is pressurized When pressurized the oil spray can penetrate the s...

Page 8: ...4 5 STICKERS AND PLATES These plates and stickers must be found on the chipper Replace missing plates or stickers immediately 2 Manufacturer sticker 40605214 1 Machine plate CH160 41012520 1 Machine...

Page 9: ...anual Note Stop the engine and remove the PTO shaft for maintenance Risk of cutting injury Stop the engine and wait until the disk has stopped 4 Wear hearing protection 40142080 5 Lifting point sticke...

Page 10: ...ating of 10 40 kW The chipper can also be driven by a separate hydraulic motor CH160 accessories Single motor hydraulic feeder or mechanical hopper Independent hydraulic unit HD11 Separate hydraulic m...

Page 11: ...ives 2 pc Power source tractor or a separate hydraulic motor Mounting 3 point linkage Chipper weight CH160 240 kg CH160T 284 kg Disc diameter 670 mm Disk weight 100 kg Discharge pipe turning 360o Open...

Page 12: ...rom the right side with two bolts M12 2 Remember to install the securing bolts M6 3 See Fig 4 Attach the discharge pipe to the chipper with two M10 bolts and one M16 bolt Mount the chipper on the trac...

Page 13: ...n cut a similar length RII WKH SUR OH WXEH 6KRUWHQ WKH RWKHU KDOI of the PTO shaft in the same way File off the burr Interconnect the tubes and check that the shaft has been shortened enough by moving...

Page 14: ...pper together with M20 pin and nut 1 Attach the grabbers to the chipper s drawbar assy with four bolts M16 2 The grabbers have three grooves for the drawbar of the drawbar assy Attach the grooves of t...

Page 15: ...o the top link brackets of the chipper with M20 pin and nut 1 Attach the left and right bracket to the chipper with four bolts M20 2 Attach the upper beam with four bolts M12 3 Attach the upper beam t...

Page 16: ...LSSHU IUDPH DV VKRZQ LQ WKH JXUH Attach the coupling sleeve with the keyway facing the hydraulic motor Attach the hydraulic motor to the motor bracket Check that the coupling sleeve is on the chipper...

Page 17: ...an be moved on the splined shaft Check the alignment of the belts see Figure 12 Adjust the alignment of the belt pulleys by moving the upper belt pulley bearing housing and the lower belt pulley Tight...

Page 18: ...OR DRIVEN CHIPPER IMPORTANT When the chipper is driven by the HD100 it is extremely important to slow the driving engine speed to idle before disconnecting the hydraulics to prevent cavitation Never d...

Page 19: ...ing chipping reduce power demand by altering the chipper to cut with one knife The chipper is altered for single knife operation simply by removing one knife and attaching it to the other side of the...

Page 20: ...Tightening torques are shown in table Check the mounting bolts for tightness once a week The knife to anvil clearance is adjusted to the VSHFL HG YDOXHV RU LQVWUXFWLRQV RQ DGMXVWLQJ the clearance see...

Page 21: ...e of the PTO shaft DFFHVVHG YLD WKH RXWHU SUR OH WXEH Lubricate the shield tubes in wintertime to pre vent them from freezing and sticking 1 2 KNIFE AND ANVIL MAINTENANCE Read the safety instructions...

Page 22: ...removed with e g a sharpening stone or belt grinder More thorough conditioning is carried out with a surface grinder with the knives removed The new knives are sharpened to a concave sha pe R 200 The...

Page 23: ...rpened Always check and if necessary adjust the clearance between knives and anvils after a heavy sharpening if the knives were removed for example due to sharpening if new knives are replaced Check t...

Page 24: ...Clean the shaft hole and install the new shaft as shown in Fig 27 0DNH D OOHW ZHOG XS WR WKH VXUIDFH OHYHO ZLWK three runs Use ESAB 68 81 OK 48 2 HPD RU HTXLYDOHQW OOHU 5 6 7 8 Fig 26 Cross section o...

Page 25: ...ne Tighten the axle nut with a hook spanner until the bearing is tightly on the cone or to 80 Nm However the outer ring of the bearing should turn freely Note the location of the tightening cone on th...

Page 26: ...llers and outer ring see Fig 32 Do not force the feeler gauge through the clearance If the clearance exceeds 0 03mm bend the clawof the securing ring 2 out from the notch on the axle nut 1 The bearing...

Page 27: ...40 Lid 1 3 52117108 Lock nut M10 DIN985 88ZN 4 4 03510300 Chain 600 1 5 94612082 Tension spring DU26 DL2 6 L106 1 6 43340769 XWWHU QXW 1 7 43511670 Safety screw M16X40 1 8 52840295 Cotter pin 5X24 DIN...

Page 28: ...CH160 28 1 10 9 8 7 6 5 4 3 2 11 20 19 18 17 16 14 13 12 30 29 28 27 26 25 24 23 22 31 32 2 1 5 1 2 4 2 3 2 2 5 4 5 3 5 2 31 15 11 21 11 25 22 15 15 9 3 10 11 11 12 33 CH160...

Page 29: ...DIN931 88ZN 4 10 41215682 Washer 4 11 52117124 Lock nut M12 DIN985 88ZN 7 12 52062916 Screw M16X60 DIN933 88ZN 1 13 52110079 Nut M16 DIN934 8ZN 1 14 43510420 Splined shaft 1 15 52060043 Screw M6X25 DI...

Page 30: ...CH160 30 1 10 9 8 7 6 5 4 3 1 2 11 20 19 18 17 16 15 14 13 12 21 22 3 4 3 3 3 2 5 1 5 4 5 3 5 5 5 2 14 3 03514390 BELT TRANSMISSION CH160T i 2 1...

Page 31: ...40055 Cotter pin 5X50 DIN1481 1 5 4 43341114 Pin 1 5 5 54511134 Slotted sealed ball bearing 2 6 43341114 Pin 1 7 52063658 Screw M12x120 DIN933 88ZN 1 8 43511950 Pin 1 9 43512050 Adjusting plate 1 10 5...

Page 32: ...54512371 Tightener sleeve complete 2 2 1 Axle nut 1 2 2 Locking plate 1 2 3 Tightener sleeve 1 3 43513360 Spacer ring D90 83X12 7 1 4 54512363 Tapered roller bearing 2 5 54513590 Bearing housing 2 5 1...

Page 33: ...4 52211083 Spring washer M20 DIN127 ZN 4 5 40293797 Bushing 2 6 52842150 Ring cotter 10X45 2 7 52832094 Rivet 4 8X15 FE 2 8 54826110 Chain 2 9 52060175 Screw M8X25 DIN933 88ZN 10 10 43482290 Hose fas...

Page 34: ...CH160 34 9 8 5 2 16 1 10 7 6 4 3 16 15 14 9 6 10 11 13 12 03511030 FEED CHUTE F160...

Page 35: ...6 Screw M8x35 DIN931 88ZN 2 6 52060233 Screw M10X30 DIN933 88ZN 3 7 52060191 Screw M8X22 DIN933 88ZN 3 8 43517710 Bracket 1 9 52117082 Lock nut M8 DIN985 8ZN 5 10 52117108 Lock nut M10 DIN985 8ZN 3 11...

Page 36: ...CH160 36 A A 1 10 9 8 7 6 5 4 3 2 11 20 19 18 17 16 15 14 13 12 21 30 29 28 27 26 25 24 23 22 31 39 38 37 36 35 34 33 32 L SI EPMS 100 C...

Page 37: ...ing washer 1 15 58005430 Seal plug 2 16 58005448 Flange 1 17 58005455 Pin 1 18 58005463 O ring 1 19 58005471 Label 1 20 58005489 Rivet 2X5 4 21 58005497 Screw M10X130 4 22 58005505 Washer 1 23 5800551...

Page 38: ...20 4XLFN WWLQJ 3 4 SK 2 6 52449238 4XLFN WWLQJ FRXSOLQJ 3 4 SK 2 7 52062031 Screw M12X40 DIN933 88ZN 4 8 52062023 Screw M12X30 DIN933 88ZN 2 9 52117124 Lock nut M12 DIN985 8ZN 14 10 54923073 Damper 2...

Page 39: ...n Remarks Qty 43510500 Adapter Wille complete 1 43510490 Frame 1 2 43510510 Plate 2 3 52062163 Screw M16X100 DIN931 88ZN 4 4 52117165 Lock nut M16 DIN985 88ZN 4 5 52200078 Washer M16 DIN126 58ZN 4 6 4...

Page 40: ...astener right 1 1 4 52062023 Screw M12X30 DIN933 88ZN 4 1 5 52117124 Lock nut M12 DIN985 88ZN 8 1 6 43512510 Screw 20X120 1 1 7 43513120 Fastening plate 1 1 8 52200466 Washer M12 DIN440 ZN 8 1 9 52117...

Page 41: ...without the manufacturer s permission LQVXI FLHQW PDLQWHQDQFH non original parts The warranty does not cover wearing parts Send faulty parts carriage paid to the manufacturer for inspection Repairs w...

Page 42: ...ler Dealer s address Dealer s tel Product and type Serial number Return to the manufacturer Date of delivery _____ _____ 20_____ Dealer Dealer s address Dealer s tel Customer Customer s address Custom...

Page 43: ......

Page 44: ...Farmi Forest Corporation Ahmolantie 6 FIN 74510 Iisalmi Finland Puh 358 0 17 83 241 Fax 358 0 17 8324 372 ZZZ IDUPLIRUHVW...

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