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Farmet K400NS, Operating Manual

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Farmet K400NS Operating Manual Download Page 33

 

 

 

 

 

 

Manual

 

KOMPAKTOMAT K400NS  |  K500NS |  K600NS

 

33 

│

 42 

RECOMMENDED TIGHTENING MOMENTS OF SCREW CONNECTIONS 

 

SCREW 

CONNECTION 

TIGHTENING 

MOMENT 

NOTE 

M8x1 

8Nm 

Fastening set screws of bearings 

M8 (8.8) 

25Nm 

Hook straps of arrow shares 

M10 (8.8) 

50Nm 

Screws for chisel shares 

M12 (8.8) 

87Nm 

House bearings, hook screws of arrow shares 

M12 (10.9) 

122Nm 

Securing studs of the edge cross-kill wheels 

M12 (12.9) 

147Nm 

Screws for arrow shares 

M16 (8.8) 

210Nm 

Suspension of share frames, folding levellers to the frames, securing 
screws of the extensible beams for track cultivators 

M20 (8.8) 

410Nm 

Pre-loading  of tractive springs of front levellers 

M30 (10.9) 

2010Nm 

Attachment of the hitch holders in K500NS, K600NS 

HYDRAULIC 

CONNECTION 

TIGHTENING 

MOMENT 

NOTE 

M12x1,5 

35Nm 

Hydraulic screwing 

M16x1,5 

60Nm 

Hydraulic screwing

 

M22x1,5 

140Nm 

Hydraulic screwing

 

7.1.

 

LUBRICATION PLAN FOR THE MACHINE 

Regular  lubrication  of  lubricating  places  increases  the  usable  life  of  the  nodes  and  the  machine.  Perform 
lubrication according to the “Lubrication Plan". 
When lubricating the bearings of the rollers, observe caution so that you do not damage the bearings. When 
lubricating the bearings of the rollers, turn the roller around so that the lubricant spreads evenly.  
Lubricate the nodes until clean lubricant is coming out of them. Then wipe the lubricant off. 
 

PLACE FOR LUBRICATION                                               

INTERVAL 

LUBRICANT 

Controlling handle 

-Always  before  work  with  the 
machine.  
-  Always  after  the  work  and  before 
putting the machine out of operation. 

- Plastic lubricant according to 

DIN 51 502

 

 

1) K EP2 - 30  

2) KP2P-20 Likx  

Working roller bearings 

- When working in the field, lubricate 
once per day or every 100ha

 

 
Lubricating the controlling handle 

 

 

 

Lubricating the roller bearings 

 

 

 

 

 

 

Summary of Contents for K400NS

Page 1: ...farmet cz IČ 46504931 DIČ CZ46504931 Farmet a s Jiřinková 276 552 03 Česká Skalice CZ telefon 420 491 450 111 fax 420 491 450 136 GSM 420 774 715 738 OPERATING MANUAL KOMPAKTOMAT K400NS K500NS K600NS Edition 10 effective from 1 1 2016 ...

Page 2: ...serial number must be stated whenever ordering spare parts for possible repairs The production label is located on the middle frame near the tow bar Use only original spare parts for these machines according to the Spare parts catalogue officially issued by the manufacturer Farmet a s Ceska Skalice POSSIBILITIES OF USE OF YOUR MACHINE KOMPAKTOMAT je is intended for presowing preparation of soil as...

Page 3: ...e components of working rollers 26 6 3 1 RV ring rollers 26 6 3 2 SV segmented rollers 26 6 4 Adjusting the depth of the share section 27 6 4 1 MH mechanical depth setting 27 6 4 2 HH hydraulic depth setting 28 6 5 Adjusting the leveller height behind shares 28 6 6 Setting the angle of the rear leveller 29 6 7 Folding and unfolding side frames 29 6 7 1 Adjusting the folding drawbar spring Lp 30 6 ...

Page 4: ...share depth setting The standard version of the mounted machine consists of the following parts Suspension mechanism Category TPS 3 for connection to the pulling vehicle Supporting frames of the machine The machine is standardly equipped with a mechanical drawbar that secures the side frames in the transport position The machine is standardly equipped with front and rear safety plates with oblique...

Page 5: ...RD EQUIPMENT Spacing of the bottom hitch joints as measured on the joint axes 870 1 5 mm of the bottom hitch joint holes for the hitch pins of the machine 37 5mm of the top hitch joint hole for the hitch pins of the machine 32 5mm Requirement for the hydraulic system of the tractor STANDARD EQUIPMENT Side frame folding circuit Pressure in the circuit 200bar 2 sockets for snap coupling ISO 12 5 ABO...

Page 6: ...itions 8 It must own a valid driver s licence of the corresponding category 9 It must be demonstrably familiarised with the safety regulations for work with the machine and must practically master the machine operation 10 The machine may not be operated by juveniles 11 It must know the meaning of the safety signs located on the machine Their respecting is important for safe and reliable machine op...

Page 7: ...es prescribed by a physician or uses freely sold medicines he must be informed by a physician whether he is capable of responsible and safe operation of the machine under these circumstances PROTECTIVE TOOLS For the operation and maintenance you need Tight clothes Protective gloves and goggles for protection against dust and sharp parts of the machine B MACHINE TRANSPORT USING TRANSPORT MEANS B 1 ...

Page 8: ...LS Warning safety labels serve for operator protection THE FOLLOWING APPLIES GENERALLY D 1 Strictly observe the warning safety labels D 2 All safety instructions also apply to other users D 3 The operator shall ensure completeness and readability of labels on the machine i e the operator shall replace any damaged labels with new ones D 4 The appearance and exact meaning of the warning safety label...

Page 9: ... Stay outside the reach of the unsecured side frames of the machine P 50 H Do not approach the rotary parts of the machine unless they are standing still i e they are not rotating P 53 H It is strictly folding and unfolding the side frames on slopes or inclined surfaces P 100 H The shown positions of the handle and the function of the hydraulic ball valve located on the piston rod P 101 H Showing ...

Page 10: ...KOMPAKTOMAT K400NS K500NS K600NS 10 42 K400NS Front view K400NS Rear view P1H P2H P6H P101H P39H P50H P37H P53H P37H P53H P39H P50H P1H P2H P6H P101H P37H P53H P37H P53H P39H P50H P39H P50H P13H P20H P20H P20H ...

Page 11: ...K400NS K500NS K600NS 11 42 K500NS K600NS Front view K500NS K600NS Rear view P1H P2H P6H P101H P39H P50H P37H P53H P37H P53H P39H P50H P1H P2H P6H P101H P20H P20H P37H P53H P37H P53H P39H P50H P39H P50H P13H P20H P13H P20H ...

Page 12: ...Kompaktomat machines can be equipped with the optional track cultivators with chisel ploughshares 2 WORKING PARTS TRACK CULTIVATORS WITH CHISEL SHARE Attention Not included in the standard equipment of the machine KD K400NS Automatically released tractor track cultivator with a chisel share Suitable for all types of soil Possibility of mechanical depth setting up to 80mm Possibility of setting the...

Page 13: ...igh quality clod crumbling Not suitable for humid conditions LS Spiral Bar Roller 40 cm 60 kg m Quality clod crumbling Suitable for humid conditions RV Ring Roller 40 cm 115 kg m Quality work in all types of soil good depth guiding suitable for more humid soils SV Segmented Roller 40 cm 115 kg m Excellent work in medium and heavy hard soils good clod crumbling good depth guiding Not suitable for h...

Page 14: ...ind shares All area processing Suitable for light soils Suitable for medium soils Suitable for heavy soils Suitable for rocky soils Suitable for wet soils Resistance to clogging MAX MIN LEVELLING BARS BEHIND SHARES LEVELLING BAR BEHIND SHARES Included in the equipment of the STANDARD MACHINE VERSION The levelling bar is applied behind the share sections with sweeps and chisels i e A section B sect...

Page 15: ...th guiding Not suitable for heavily flinty and silt soils LR LS CR DCR RV SV Crumbling Compacting Depth guiding Resistance to clogging Suitable for rocky soils Suitable for wet soils Heavy soils Medium soils Light soils MAX MIN FINISHING OPERATIONS REAR FINISHING LEVELLING BAR Included in the equipment of the STANDARD MACHINE VERSION The levelling bar behind the rear roller levels and evenly sprea...

Page 16: ... observe the lowest slope grade of the set TRACTOR MACHINE Before starting the tractor motor check whether no person or animal is in the working space of the set and push the warning sound signal The operator is responsible for the safety and all damage caused by the operation of the tractor and the connected machine The operator is obliged to adhere to the technical and safety regulations of the ...

Page 17: ...mplification the hydraulic circuits are marked by different colours STANDARD EQUIPMENT OF THE MACHINE HYDRAULIC CIRCUIT FOR SIDE FRAME FOLDING ONE RED RING Pressurizing this branch of the circuit folds side frames into the transport position HYDRAULIC CIRCUIT FOR SIDE FRAME FOLDING TWO RED RINGS Pressurizing this branch of the circuit unfolds side frames into the working position OPTIONAL EQUIPMEN...

Page 18: ...draulic closing valve for share depth cylinders radlic 1 Control distributor in the tractor 2 Hydraulic snap couplings 3 Hydraulic cylinders of leveller control 4 Hydraulic closing valve for leveller cylinders 1 Control distributor in the tractor 2 Hydraulic snap couplings 5 Hydraulic cylinder of side frame unfolding 6 Hydraulic closing valve of the cylinder for side frame unfolding ...

Page 19: ... 4 Hydraulic closing valve for leveller cylinders 1 Control distributor in the tractor 2 Hydraulic snap couplings 3 Hydraulic cylinders of share depth control 4 Hydraulic closing valve for share depth cylinders 1 Control distributor in the tractor 2 Hydraulic snap couplings 5 Hydraulic cylinders of side frame unfolding 6 Hydraulic closing valve of cylinders for side frame unfolding ...

Page 20: ... other body parts into the area of the joints Execute unfolding or folding on flat and solid surfaces or crosswise to a slope The machine may only be folded or unfolded when it is not resting on the surface Remove any soil stuck on the folding places as it may disturb the function and cause damage to the mechanics During folding or unfolding check the side frames and have them continuously fold in...

Page 21: ...ing using the connecting rod o Block or close the circuit CONNECTING ROD SECURED 4 3 2 UNFOLDING THE MACHINE INTO THE WORKING POSITION o The machine must be aggregated to the rear tractor hitch and must be lifted above the surface o Before starting to unfold the machine you must release the mechanical connecting rod Failure to do so will damage the machine o Unfold the side frames continuously int...

Page 22: ...ange depending on the terrain nature adapt the manner of driving to these conditions The operator is obliged to present the machine certificate of roadworthiness as needed according to the valid regulations for road traffic decree law only in the Czech Republic The operator is obliged to secure sufficient outlook during reversing from his position of the tractor driver In case of insufficient outl...

Page 23: ...lly valid labour safety regulations The tractor track cultivator position can be adjusted either by height or length The track cultivators are attached to launching beams that can be launched to the width of 3900mm The track cultivators may be moved along the beam so that it cultivates the compacted tractor wheel tracks The number of track cultivators can be selected from 1 to 4 pieces behind the ...

Page 24: ...ation to the size of clods and curvature of the field so that the leveller is about 3 to 5 cm above the level of the working rollers when the machine is lowered to the working rollers When needed the leveller may be set higher or lower MS Front Fixed Serrated Levelling Bar The automatic release of the leveller is protected by a draw spring The spring is factory set to the length of 340mm however i...

Page 25: ...low rate values should range between 75 and 100 capacity CB Front Levelling Bar with Flexible Segments The automatic release of the leveller segments is secured by a flat spring of each segment The preloading of the flat springs can be changed by manually turning the whole row of segments Optionally it is possible to adjust the levelling bar using an independent hydraulic circuit from the driver s...

Page 26: ... position of the deflector is always individual It depends on the soil and climatic conditions o When set in position the processed soil is spread and thoroughly mixed with the turning segments of the roller o When set in position the processed soil is spread less and not mixed as thoroughly o When set in position the processed soil is not spread and it is compacted with the roller segments Roller...

Page 27: ...be planted APPROXIMATE VALUES OF PROCESSING DEPTH o Beetroot 2 3 cm o Rapeseed 3 5 cm o Wheat barley oats 5 8 cm 6 4 1 MH MECHANICAL DEPTH SETTING Standardly the depth is set mechanically by turning the handle manually Each working section of the machine is controlled individually Machine Number section pc K400NS 2 K500NS K600NS 3 The depth setting is increased by turning the handle anticlockwise ...

Page 28: ...pacity 6 5 ADJUSTING THE LEVELLER HEIGHT BEHIND SHARES Perform the adjustment of the levellers when the machine is unfolded in the working position and standing still The machine must rest on the working sections When adjusting the position of the levellers always observe generally valid labour safety regulations The leveller behind the shares is used for even spreading of the loosened soil behind...

Page 29: ...eler on the soil is increased by installing stops to increase the angle between the leveler and soil 6 7 FOLDING AND UNFOLDING SIDE FRAMES Execute folding and unfolding of the side frames according to Chapter 4 3 The distribution of this hydraulic circuit includes elements providing and even and smooth movement of the folding frames When folding or unfolding the machine always let the piston rods ...

Page 30: ...tion When adjusting always observe generally valid labour safety regulations The springs are factory set to the Lp spring length When the piston rods are drawn in and the frames of the machine are in the shape of V during the field work it means that the drawbar spring is not preloaded enough and it needs to be adjusted shortened By shortening the Lp spring length the force of the spring is increa...

Page 31: ...ut when the side frames have been folded but the side frames are not resting on the stops of the central frame There is a risk of damage to the frame structure during transportation o EXTENDING THE DRAWBAR The piston rod is not maximally drawn out when the side frames have been folded into the transport position but the side frames are already resting on the stops of the central frame There is a r...

Page 32: ...t device leaning against labelled places or appropriate places For attaching the machine when manipulating it with the use of lifting equipment use only places marked by stick on labels with the symbol of a chain If there is a defect or damage on the machine immediately turn off the tractor engine and secure the engine from turning on secure the set and the machine against movement then you can re...

Page 33: ...screwing M16x1 5 60Nm Hydraulic screwing M22x1 5 140Nm Hydraulic screwing 7 1 LUBRICATION PLAN FOR THE MACHINE Regular lubrication of lubricating places increases the usable life of the nodes and the machine Perform lubrication according to the Lubrication Plan When lubricating the bearings of the rollers observe caution so that you do not damage the bearings When lubricating the bearings of the r...

Page 34: ...EMENT OF WORN SHARES ON THE MACHINE K400NS The machine does not need to be aggregated with the tractor Place the machine into the transport position according to chapter 4 3 1 p 21 Then you can replace the worn shares Replacement of shares on the machine K400NS 7 2 2 REPLACEMENT OF WORN SHARES ON THE MACHINE K500NS K600NS The machine must be aggregated with the tractor according to chapter 4 1 p 1...

Page 35: ...and lubricate the machine according to the lubrication plan Store the machine on an even and solid ground with sufficient bearing capacity Store the machine under a roof if possible Prevent access by unauthorized persons to the machine The machine may be stored both in the folded and unfolded condition according to the space dispositions We do not recommend leaving the machine resting on the share...

Page 36: ...serving the valid regulations regarding the permitted load of the front axle of the tractor 8 1 TRACK CULTIVATORS FOR K400NS Observe generally valid safety regulations when installing the track cultivators The track cultivators are installed on the frame for the cultivators between the tractor and the machine The frame with the cultivators is attached to the frame of the K400NS machine The set is ...

Page 37: ...rs The track cultivators are installed by replacing the extended machine hitch holders with the original short ones The frame with the cultivators is attached to the extended hitch holders of the machine The set is aggregated to the rear hitch of the tractor similarly as machines without cultivators The setting of the track cultivators is described in Chapter 6 1 ...

Page 38: ...for these machine parts main frame axle and machine tow bar For other parts of the machine the manufacturer provides a warranty of 12 months The warranty is provided from the date of sale of the new machine to the end user consumer 11 2 2 The warranty applies to hidden defects that will show in the warranty period with proper use of the machine and while fulfilling the conditions stated in the ope...

Page 39: ...earable spare parts i e regular mechanical wear and tear of replaceable parts of the working sections shares etc IV The warranty does not apply to indirect consequences of possible damage such as service life decrease etc V The warranty is bound to the machine and is not void upon an owner change VI The warranty is limited to the disassembly and assembly possibly replacement or repair of the defec...

Page 40: ... NS II výrobní číslo serial number Fabriknummer n de production заводской номер numer produkcyjny 3 Příslušná nařízení vlády č 176 2008 Sb směrnice 2006 42 ES Applicable Governmental Decrees and Orders No 176 2008 Sb Directive 2006 42 ES Einschlägige Regierungsverordnungen NV Nr 176 2008 Slg Richtlinie 2006 42 ES Décrets respectifs du gouvernement n 176 2008 du Code directive 2006 42 CE Соответств...

Page 41: ... NS II výrobní číslo serial number Fabriknummer n de production заводской номер numer produkcyjny 3 Příslušná nařízení vlády č 176 2008 Sb směrnice 2006 42 ES Applicable Governmental Decrees and Orders No 176 2008 Sb Directive 2006 42 ES Einschlägige Regierungsverordnungen NV Nr 176 2008 Slg Richtlinie 2006 42 ES Décrets respectifs du gouvernement n 176 2008 du Code directive 2006 42 CE Соответств...

Page 42: ... NS II výrobní číslo serial number Fabriknummer n de production заводской номер numer produkcyjny 3 Příslušná nařízení vlády č 176 2008 Sb směrnice 2006 42 ES Applicable Governmental Decrees and Orders No 176 2008 Sb Directive 2006 42 ES Einschlägige Regierungsverordnungen NV Nr 176 2008 Slg Richtlinie 2006 42 ES Décrets respectifs du gouvernement n 176 2008 du Code directive 2006 42 CE Соответств...

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