Farm King BW150 Operator And Parts Manual Download Page 1

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6990633 (1-13)

Printed in U.S.A.

OPERATOR AND PARTS MANUAL

Bale Wrapper

BW150

062013 | Rev 1 | 88664296

052016

R0001

Summary of Contents for BW150

Page 1: ...6990633 1 13 Printed in U S A Bobcat Company 2013 OPERATOR AND PARTS MANUAL Bale Wrapper BW150 062013 Rev 1 88664296 052016 R0001 ...

Page 2: ......

Page 3: ...AL INDEX 71 Manufacturer s Statement For technical reasons Buhler Industries Inc reserves the right to modify machinery design and specifications provided herein without any preliminary notice Information provided herein is of descriptive nature Performance quality may depend on bale structure applied techniques weather conditions and other factors ...

Page 4: ...Table of Contents BW150 4 ...

Page 5: ...rov State City Prov State Postal Zip Code Phone Postal Zip Code Phone Equipment Name Model Serial Number Delivery Date Dealer Inspection Report Safety Bearing Seals All Lights And Reflectors Installed Lubricate Machine All Lights And Reflectors Cleaned And Working Wheel Bolt Torque Safety Chain On Hitch Fasteners Tight All Decals Installed Tire Pressure Guards And Shields Installed And Secure Hydr...

Page 6: ...Warranty Registration BW150 6 ...

Page 7: ...ication of the Farm King equipment READ AND UNDERSTAND THIS OPERATOR AND PARTS MANUAL BEFORE OPERATING YOUR FARM KING EQUIPMENT If you have any questions see your Farm King dealer This manual may illustrate options and accessories not installed on your Farm King equipment OWNER S INFORMATION 9 Serial Number Location 9 EQUIPMENT IDENTIFICATION 10 Component Location 10 ...

Page 8: ...Introduction BW150 8 ...

Page 9: ...ensure the accuracy of this publication Farm King makes no warranty or guarantee of any kind written or expressed implied or otherwise with regard to the information contained within this manual Farm King assumes no responsibility for any errors that may appear in this manual and shall not be liable under any circumstances for incidental consequential or punitive damages in connection with or aris...

Page 10: ...Introduction BW150 10 EQUIPMENT IDENTIFICATION Component Location BW 002 L 01 COUNTER SIDE WHEELS GUARD RAIL HYDRAULIC MOTOR MAIN CHASSIS LOWER CHASSIS ROTARY CHASSIS WRAPPING FILM FEEDER ROTARY DRUMS ...

Page 11: ...A Qualified Operator 13 Use Safety Rules 14 Transport Safety 14 Machine Requirements And Capabilities 15 FIRE PREVENTION 15 Maintenance 15 Operation 15 Starting 15 Electrical 16 Hydraulic System 16 Welding And Grinding 16 Fire Extinguishers 16 SAFETY SIGNS DECALS 17 EQUIPMENT DECALS AND SIGNS 19 SAFETY SIGN OFF FORM 20 ...

Page 12: ...Safety BW150 12 ...

Page 13: ...or she can operate the machine safely under all conditions of the work area Always fasten seat belt before operating Know the Work Conditions Clear working area of all bystanders especially small children and all obstacles that might be hooked or snagged causing injury or damage Know the location of any overhead or underground power lines Call local utilities and have all underground power lines m...

Page 14: ... approved tractors transport vehicles DO NOT modify the equipment in any way Unauthorized modification may impair the function and or safety and could affect the life of the equipment DO NOT make any adjustments or repairs on the equipment while the machine is running Keep shields and guards in place Replace if damaged Exercise extreme caution when working on an inclined terrain Bales may roll dow...

Page 15: ... when properly seated in the operator s seat Starting a machine in gear can result in serious injury or death Operate the machine and equipment from the operator s position only The parking brake must be engaged before leaving the operator s seat Rollaway can occur because the transmission may not prevent machine movement FIRE PREVENTION Maintenance The machine and some equipment have components t...

Page 16: ...inding Always clean the machine and equipment disconnect the battery and disconnect the wiring from the machine controls before welding Cover rubber hoses battery and all other flammable parts Keep a fire extinguisher near the machine when welding Have good ventilation when grinding or welding painted parts Wear dust mask when grinding painted parts Toxic dust or gas can be produced Dust generated...

Page 17: ... King equipment dealer Right Hand Side BW 005 1 2 3 4 1 ROTATING COMPONENTS Proper rotation direction of the working elements ENTANGLEMENT HAZARD Do not open or remove the safety covers during machine operation 2 3 ENTANGLEMENT HAZARD Stay clear of rotating elements during machine operation WARNING ROTATING ELEMENTS KEEP A DISTANCE OF AT LEAST 1 M 3 FT FROM OPERATING MACHINE 4 ENTANGLEMENT HAZARD ...

Page 18: ...f the engine and remove the ignition key before servicing or repairs 2 3 CRUSHING HAZARD Do not approach the lifting arms during the wrapping machine operation 5 Proper location of the bale counter sensor below the magnet 4 Keep a safe distance from the machine during operation 6 Film wrapping directional diagram ...

Page 19: ...ined operator is unqualified to operate this machine The following sign off sheet is provided for your record and to show that all personnel who will be working with the equipment have read and understand the information in this Operator And Parts Manual and have been instructed in the operation of the equipment SIGN OFF SHEET Date Employee s Signature Employer s Signature Instructions are necessa...

Page 20: ...Safety BW150 20 ...

Page 21: ...ITIAL SET UP 26 Connecting The Bale Wrapper To The Tractor 26 Wrap Counter Operation 26 Adjusting Film Roll Size 27 Connecting Hydraulic Lines 28 WRAPPER OPERATION 29 Installing Film 29 Adjusting Film Tension 30 Bale Loading 30 Wrapping Bale 31 Unloading Wrapped Bale 31 Vertical Positioning System Optional 32 Adjusting Drive Chain 33 TRANSPORTING 33 Requirements 33 ...

Page 22: ...Operation BW150 22 ...

Page 23: ...equired NOTE Do not operate with hydraulic leaks 8 Verify that the mobile chassis lock has been removed 9 Verify that the Bale Wrapper is properly connected to the tractor with the safety chain MOVING PART HAZARD To prevent serious injury or death from moving parts Keep hands feet hair and clothing away from moving parts Disconnect and lockout power source before adjusting or servicing Do not stan...

Page 24: ... wheel bolt torque Tractor Requirements The Bale Wrapper will require a tractor with minimum 40 hp 30 kw three point hitch and one pair of remote outlets Tractor must be capable of lifting 2205 lb 1000 kg and have the correct front ballast installed BW 004 2 2 1 AVOID SERIOUS INJURY OR DEATH The tractor must be equipped with an approved Roll Over Protection Structure ROPS and safety belts to help ...

Page 25: ...e and release the parking brake Leaving The Operator s Position Park the tractor equipment on a flat level surface Place all controls in neutral engage the park brake stop the engine and wait for all moving parts to stop Leave the operator s position See your tractor s operator s manual for front ballast information BW 006 N1 G1 Z L3 L4 B N1 x B 0 66 x G1 x L4 FIRST TERM SECOND TERM Ballast kg N1 ...

Page 26: ...ing the attached cables Figure 4 Lightly press and hold the C button for about 4 seconds When turned on the counter indicates 0 Lightly press and hold the ON button Item 1 Figure 4 for no longer than 3 seconds The number 16 will appear denoting the number of bale wraps Release the button The indication stops blinking Press the button again hold for not longer than 3 seconds to change the number of...

Page 27: ...ocess with a blinking light and sound signal The counter may be programmed to a required number of revolutions between 16 and 24 Adjusting Film Roll Size NOTE The wrapping machine is pre set to use 500 mm film To use 750 mm film the chain wheel must be replaced Figure 6 Remove the two bolts and cover to expose the main shaft Remove the chain from the Z 11 chain wheel Item 1 Figure 6 Remove the Z 1...

Page 28: ...nt serious injury or death from high pressure fluid Relieve pressure on system before repairing or adjusting Wear proper hand and eye protection when searching for leaks Use wood or cardboard instead of hands Keep all components in good repair Contain and dispose of any oil leakage in an environmentally safe manner Thoroughly clean the quick couplers before making connections Dirt can quickly dama...

Page 29: ...s adequate space to install the film roll Adjust the height of the lower pin Item 4 Figure 9 in position appropriate for the desired film roll width 500 mm or 750 mm Place the film roll Item 5 on the lower conic pin Item 6 Figure 9 Turn lever Item 3 Figure 9 clockwise until the roll is securely held in the vertical position Prevent the film roll from unscrewing by tightening the nut Item 7 Figure ...

Page 30: ...that the centers of the rollers and the bale were at the same height A worn or poorly lubricated tensioning mechanism may cause the film to be wrapped too tightly The film tensioning level must not exceed 70 4 In 10 mm 6 1 2 In 17 mm The width of the film measured at the end of the bale may not be lower than 400 mm when using 500 mm film and not lower than 600 mm when using 750 mm film Before oper...

Page 31: ...machine to its working position and lock the frame Load another bale on the wrapping machine with the film tightened Start the wrapping process Finishing Bale Wrapping After the work is complete disconnect the revolution counter and secure the revolution sensor against humidity Before operating the equipment Clear the work area of all bystanders especially small children and animals Clear the work...

Page 32: ...the risk of damaging the wrapping film Figure 11 The vertical positioning system should be attached to the tilting frame as shown in Figure 11 Before operating the equipment Clear the work area of all bystanders especially small children and animals Clear the work area of all obstacles Keep shields and all guards in place Keep away from moving parts BW 013 1 2 4 5 3 6 7 ...

Page 33: ...ely attached to the tractor tow vehicle Verify the wrapping machine is in the transport position After wrapping the first 10 bales adjust drive chain tension BW 014 1 3 2 Check the tightening and the chain condition periodically after wrapping every 120 bales AVOID SERIOUS INJURY OR DEATH Use of an unapproved hitch or tractor tow vehicle can result in loss of control leading to serious injury or d...

Page 34: ...Operation BW150 34 ...

Page 35: ...OUBLESHOOTING 37 General Chart 37 SERVICE SCHEDULE 38 Maintenance Intervals 38 LUBRICATION 39 Recommendations 39 Locations 39 SAFETY SIGN DECAL INSTALLATION 40 Procedure 40 STORAGE AND RETURN TO SERVICE 41 Storage 41 Return To Service 41 ...

Page 36: ...Maintenance BW150 36 ...

Page 37: ...ged Clean or replace hydraulic oil filter Oil leaks from the control unit Worn seal rings Replace the seal rings Hydraulic cylinders not holding position Worn hydraulic seals in cylinders Replace seals The rotary chassis does not rotate Broken or loose chain Replace or tighten chain Hydraulic motor damaged Check the engine condition Contact the service agent The bale does not revolve around its ax...

Page 38: ...ydraulic Hoses And Connections 4 Rotary Frame Drive Chain 5 Rotary Drum Drive Chains Weekly or every 50 hours 6 Hydraulic Hoses And Connections 7 Check All Hardware And Safety Devices 8 Bale Wrapper Condition Instructions are necessary before operating or servicing equipment Read and understand the Operator and Parts Manual and safety signs decals on equipment Follow warnings and instructions in t...

Page 39: ...cations Lubricate the following grease locations EVERY 8 HOURS Apply two three pumps of grease to all locations on the wrapping machine Lubricate the rotary frame drive chain Lubricate the rotary drum drive chains Do not over grease Greasing too often can lead to premature component failure Fluid such as engine oil hydraulic fluid coolants grease etc must be disposed of in an environmentally safe ...

Page 40: ...ove a small portion of the backing paper on the safety sign decal Press on the safety sign decal where the backing paper has been removed Slowly remove the remaining backing paper pressing on the safety sign decal as the backing paper is removed Using the backing paper pressing firmly move the backing paper over the entire safety sign decal area NOTE Small air pockets can be pierced with a pin and...

Page 41: ...up all paint nicks and scratches to prevent rusting Store the Bale Wrapper in a clean dry sheltered area Place the equipment flat on blocks Place the equipment flat on the ground Return To Service After the Farm King Bale Wrapper has been in storage it is necessary to follow a list of items to return the equipment to service Be sure all shields and guards are in place Lubricate the equipment Clean...

Page 42: ...Maintenance BW150 42 ...

Page 43: ...Identification BW150 43 PARTS IDENTIFICATION GENERAL INFORMATION 45 MAIN FRAME 46 WRAPPING FILM FEEDER 50 LOWER FRAME W HYDRAULICS 54 ROTARY FRAME 56 VERTICAL BALE POSITIONING DEVICE 60 STRETCHER ROLL SET 61 ...

Page 44: ...Parts Identification BW150 44 ...

Page 45: ... BW150 45 GENERAL INFORMATION The parts identification section lists descriptions part numbers and quantities for the Bale Wrapper Contact your Farm King dealer for additional Bale Wrapper parts information ...

Page 46: ...Parts BW150 46 MAIN FRAME BW 018 2 3 5 17 18 19 20 16 6 7 8 1 22 10 11 12 13 8 9 4 14 15 23 21 25 24 26 27 27 28 25 24 26 ...

Page 47: ...M12 x 45 5 8 B 18 NUT M12 5 B 19 PLAIN WASHER 13 20 NUT M12 5 B 21 IMPULSE COUNTER 22 COUNTER CABLE W SENSOR 23 COTTER PIN 2 5 x 25 S ZN 24 BOLT M12 x 70 5 8 B 25 NUT M12 5 B 26 PLAIN WASHER 13 27 BOLT M12 x 30 5 8 B 28 LEVER PIN R58000756 R58000757 R58000758 R58000759 R58000760 R58000761 R58000762 R58000763 R58000764 R58000765 R58000766 R58000767 R58000768 R58000769 R58000770 R58000771 R58000772 ...

Page 48: ...Parts BW150 48 WRAPPING FILM FEEDER BW 020 6 23 28 35 36 12 11 14 10 25 8 30 31 7 27 21 9 9 1 33 10 34 32 44 22 25 27 4 43 2 15 39 40 41 13 46 38 13 45 20 18 19 16 37 42 17 5 ...

Page 49: ...IN WHEEL Z 12 13 CONIC FILM PRESSURE ELEMENT 14 CHAIN WHEEL Z 21 15 LOWER ROLL 16 ADJUSTING SCREW 17 HANDLE SET 18 SPRING II 19 BUSHING 20 LOCK 21 BOLT M8 x 40 5 8 B 22 BOLT M8 x 30 5 8 B 23 BOLT M10 x 25 5 8 B R58000776 R58000777 R58000778 R58000779 R58000780 R58000781 R58000782 R58000783 R58000784 R58000785 R58000786 R58000787 R58000788 R58000789 R58000790 R58000791 R58000792 R58000793 R58000794...

Page 50: ...Parts BW150 50 WRAPPING FILM FEEDER CONT D BW 020 6 23 28 35 36 12 11 14 10 25 8 30 31 7 27 21 9 9 1 33 10 34 32 44 22 25 27 4 43 2 15 39 40 41 13 46 38 13 45 20 18 19 16 37 42 17 5 ...

Page 51: ...LER CHAIN 08B 1 2 36 FASTENING LINK 08B 37 LOCK NUT M27 38 SPRING RING Z 30 39 BOLT M12 x 70 5 8 B 40 NUT M12 5 B 41 PLAIN WASHER 13 42 SPRING PIN 6 x 45 43 SPRING PIN 8 x 50 44 BOLT M12 x 30 5 8 B 45 BEARING 6206 RS 46 SPRING RING Z 20 R58000798 R58000799 R58000800 R3030159 R3030158 R58000801 R58000802 R58000803 R58000804 R12240125 R58000805 R58000806 R58000807 R58000808 R58000774 R58000772 R5800...

Page 52: ...Parts BW150 52 LOWER FRAME W HYDRAULICS BW 022 1 12 13 14 15 5 6 8 9 18 19 10 11 16 20 21 22 4 32 31 29 7 28 30 17 23 24 25 26 2 27 3 ...

Page 53: ...8X30 8 8 B 21 SPRING WASHER 8 2 22 PLAIN WASHER 10 5 23 BEVEL GEAR Z 17 24 PLAIN WASHER 21 25 SPRING WASHER 20 5 26 NUT M20 5 B 27 PARALLEL KEY A8X7X36 28 HYDRAULIC BLOCK 29 HYDRAULIC SCREW 30 PLAIN WASHER 20 5 CU HYDRAULIC 31 HYDRAULIC HOSE 32 VALVE PLUG QUICK RELEASE COUPLING M22 x 1 5 R58000815 R58000816 R58000817 R58000818 R58000819 R3030158 R58000820 R58000776 R58000772 R58000821 R58000772 R5...

Page 54: ...Parts BW150 54 ROTARY FRAME BW 023 1 35 39 23 36 2 3 4 19 20 21 22 11 35 39 40 37 43 38 35 39 17 18 16 12 13 14 15 41 ...

Page 55: ... B 14 SPRING WASHER 8 2 15 NUT M8 5 B 16 BEARING ASSEMBLY UCFL206 17 BOLT M12 x 35 8 8 B 18 NUT M12 5 B 19 BEARING S A 206 RS 20 SHEET METAL FLANGED HOLDER P 206 21 NUT M10 5 B 22 CHAIN WHEEL Z 11 23 DRUM SET 24 BOLT M10 x 30 5 8 B 25 CHAIN TENSIONER ROLL R58000839 R12240101 R58000610 R58000840 R58000081 R58000841 R58000800 R12240112 R58000842 R58000843 R58000831 R58000844 R58000796 R58000827 R580...

Page 56: ...Parts BW150 56 ROTARY FRAME CONT D BW 024 8 9 19 20 21 24 11 10 5 6 7 29 25 26 27 28 44 26 27 28 35 39 40 16 17 18 45 26 27 28 42 26 27 28 34 35 39 32 33 23 30 31 ...

Page 57: ... 35 BOLT M6 x 16 5 8 B 36 BEARING GUARD 37 SPRING RING Z 25 38 DRIVE GUARD 39 SPRING WASHER 6 1 40 NUT M6 5 B 41 COVER 42 CHAIN TENSIONER ROLL II 43 PLAIN WASHER 44 CHAIN TENSIONER ROLL III 45 CHAIN TENSIONER ROLL IV R58000852 R58000772 R58000853 R58000854 R58000855 R58000856 R3030168 R58000857 R58000858 R58000819 R58000859 R58000860 R58000861 R58000862 R58000800 R58000863 R58000864 R58000865 R580...

Page 58: ...RING WASHER 12 2 11 BOLT M12 x 45 8 8 B 12 NUT M12 8 13 BOLT M12 x 30 8 8 B 14 NUT M12 8 15 BOLT M12 x 25 8 8 B 16 TRIANGLE HITCH 17 BOLT M6 x 16 5 8 B 18 PLAIN WASHER 6 4 BW 025 5 6 4 1 7 16 17 18 15 13 14 3 11 12 8 9 10 2 R58000868 R58000869 R58000870 R58000871 R58000741 R58000873 R58000874 R58000875 R58000826 R58000772 R58000768 R58000772 R58000876 R58000877 R58000819 R3030158 R58000872 R580007...

Page 59: ...Parts BW150 59 STRETCHER ROLL SET ITEM PART NUMBER DESCRIPTION QTY 1 STRETCHER TUBE 2 CONNECTING ROD 3 HOLDER I 4 HOLDER II BW 021 1 2 3 4 R58000015 R58000810 R58000811 R58000812 1 1 1 1 ...

Page 60: ...Parts BW150 60 ...

Page 61: ...ensions 65 Performance 65 HARDWARE TORQUE VALUES 66 Metric Chart 66 Imperial Chart 67 HYDRAULIC CONNECTION SPECIFICATIONS 68 O Ring Fitting Straight Thread 68 O ring Face Seal Connection 68 Flare Fitting 68 Port Seal O ring Boss Fitting 68 Tubelines And Hoses 68 ...

Page 62: ...Specifications BW150 62 ...

Page 63: ...rame Universal 3 point hitch Required Hydraulic Pressure 2030 psi 14 MPa Hydraulic Flow 6 gal 22 l min Wrapping Machine Drive Hydraulic Rotary Drive Hydraulic Motor Maximum Speed Of Rotary Frame 35 RPM Tractor HP 40 hp 30kw Bale Unloading Automatic Film Roll Width 20 30 in 500 mm 750 mm Wraps Per Bale 20 in 500 mm 24 Wraps Per Bale 30 in 750 mm 16 Bale Wrapping Time Approximately 2 min Wrap Counte...

Page 64: ...lated W ZnCr CL 8 w CL 8 8 Bolt M4 1 7 15 2 2 19 2 6 23 3 4 30 3 7 33 4 8 42 1 8 16 M6 5 8 51 7 6 67 8 9 79 12 102 13 115 17 150 6 3 56 M8 14 124 18 159 22 195 28 248 31 274 40 354 15 133 M10 28 21 36 27 43 32 56 41 61 45 79 58 30 22 M12 49 36 63 46 75 55 97 72 107 79 138 102 53 39 M16 121 89 158 117 186 137 240 177 266 196 344 254 131 97 M20 237 175 307 226 375 277 485 358 519 383 671 495 265 195...

Page 65: ... 37 324 14 125 20 176 3 8 23 17 30 22 35 26 46 34 50 37 65 48 26 19 35 26 7 16 37 27 47 35 57 42 73 54 80 59 104 77 41 30 57 42 1 2 57 42 73 54 87 64 113 83 123 91 159 117 61 45 88 64 9 16 81 60 104 77 125 92 163 120 176 130 229 169 88 65 125 92 5 8 112 83 145 107 174 128 224 165 244 180 316 233 122 90 172 127 3 4 198 146 256 189 306 226 397 293 432 319 560 413 217 160 306 226 7 8 193 142 248 183 ...

Page 66: ...l fitting NOTE If a torque wrench cannot be used use the hex flat tightening method as an approximate guideline NOTE Port seal fittings are not recommended in all applications Use O ring boss fittings in these applications Tubelines And Hoses Replace any tubelines that are bent or flattened They will restrict flow which will slow hydraulic action and cause heat Replace hoses which show signs of we...

Page 67: ...Warranty BW150 67 WARRANTY WARRANTY 71 ...

Page 68: ...Warranty BW150 68 ...

Page 69: ...ation of the Farm King Limited Warranty and used and serviced as provided for in the Operator s Manual to be free from defects in materials or workmanship for a period of thirty 30 days from the invoice date for the parts Farm King will fulfill this limited warranty by at its option repairing or replacing any covered part that is defective or is the result of improper workmanship provided that the...

Page 70: ...Y AND NOT LIMITATION LOSS OF CROPS LOSS OF PROFITS OR REVENUE OTHER COMMERCIAL LOSSES INCONVENIENCE OR COST OF REPLACEMENT OF RENTAL EQUIPMENT IN NO EVENT SHALL FARM KING S CONTRACT OR WARRANTY LIABILITY EXCEED THE PURCHASE PRICE OF THE PRODUCT Note that some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages ...

Page 71: ...26 LOWER FRAME W HYDRAULICS 52 LUBRICATION 39 MAIN FRAME 46 OWNER S INFORMATION 9 ROTARY FRAME 54 SAFETY INSTRUCTIONS 13 SAFETY SIGN DECAL INSTALLATION 40 SAFETY SIGN OFF FORM 20 SAFETY SIGNS DECALS 17 SERVICE SCHEDULE 38 SPECIFICATIONS 63 STORAGE AND RETURN TO SERVICE 41 STRETCHER ROLL SET 59 TRANSPORTING 33 TROUBLESHOOTING 37 VERTICAL BALE POSITIONING DEVICE 58 WARRANTY REGISTRATION FORM 5 WARRA...

Page 72: ...Alphabetical Index BW150 72 ...

Page 73: ......

Page 74: ...South Morden Manitoba Canada R6M 1X7 Toll Free 1 888 FK 80001 E mail info buhler com www farm king com Equipment shown is subject to change without notice 2016 Buhler Trading Inc Printed in Canada TSX BUI www farm king com ...

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