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Faraone PKS 1200E, Use And Maintenance Instructions

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Faraone PKS 1200E Use And Maintenance Instructions Download Page 49

 

USE AND MAINTENANCE MANUAL - SECTION 4 

 

AERIAL PLATFORM PKS 1200E-920-720 - Rev 02_2016 

Page 4-14 

 

LED ON 

LED FLASHING 

 

 

Machine forward/backward run 

enabling 

Maximum inclination allowed by 

machine exceeded 

 
 

BOTH LED'S ON 

BOTH LED'S FLASHING 

 

 

Lifting chain broken/faulty 

Maximum load allowed by machine 

exceeded 

 
 

LED ON 

LED FLASHING 

 

 

Work platform up/down movement 

enabling 

Safety stabilisers did not come out 

 

Summary of Contents for PKS 1200E

Page 1: ...ANCE INSTRUCTIONS AERIAL PLATFORM PKS 1200E PKS 920 PKS 720 This document is the property of Faraone Industrie Spa Any total or partial reproduction without written authorisation by the author or owne...

Page 2: ...CHNICAL DATA 2 1 MODEL PKS 1200E GENERAL TECHNICAL DATA 2 2 MODEL PKS 920 GENERAL TECHNICAL DATA 2 3 MODEL PKS 720 GENERAL TECHNICAL DATA 2 4 BASIC CONSTRUCTIVE DATA 2 5 SECTION 3 PREPARATION AND INSP...

Page 3: ...ON 7 ATTACHED DOCUMENTATION 7 1 ATTACHMENT 1 Layout for the application of the stickers 7 2 ATTACHMENT 2 PKS 1200E 920 hydraulic diagram 7 7 ATTACHMENT 3 PKS 720 hydraulic diagram 7 9 ATTACHMENT 4 Ele...

Page 4: ...ch the same has been manufactured All information contained in this manual must be read and understood before making any attempt to operate the machine THIS MANUAL IS A VERY IMPORTANT DOCUMENT ALWAYS...

Page 5: ...rm A machine intended to move persons to their work position where they carry out their tasks from the work platform Work platform A platform or cage that is moved to the required work position when l...

Page 6: ...or fax number of the person requesting the information Accurate description of the problem or of the information to be transmitted The warranty period is of 12 twelve months from the date of the purc...

Page 7: ...m is obliged to report commissioning of the same to the local department of INAIL National Institute for the Prevention of Accidents at Work He must also arrange for the machine to be given an ANNUAL...

Page 8: ...maintenance programme based on the information provided in this manual such programme must be scrupulously followed The owner user operator company granting in leasing person receiving in leasing the...

Page 9: ...y Faraone Industrie Spa All operational personnel must familiarise with the emergency operations and controls of the machine as specified in the manual Carefully read and comply with all company local...

Page 10: ...ied out all assistance and maintenance interventions envisioned by the requirements specified in this manual Make sure all safety devices work properly Any amendments to such devices constitute violat...

Page 11: ...ng slow and even pressure If there are people on the work platform enable personnel to activate the machine from the ground exclusively in the event of an emergency Completely lower the extending stru...

Page 12: ...both feet are continuously in contact with the machine when entering and exiting Danger of electrocution Maintain a distance of at least 3 m between the machine parts and the occupants with its tools...

Page 13: ...Standards relating to work carried out near powered equipment Danger of overturning Before driving the machine the user must be familiar with the work area surface While driving do not exceed the admi...

Page 14: ...Do not lean out of the rails of the work platform when the machine is running Always pay maximum attention to avoid any obstacles from hitting the operational controls and people on the work platform...

Page 15: ...MANUAL SECTION 1 AERIAL PLATFORM PKS 1200E 920 720 Rev 02_2016 Page 1 8 Take into account braking distances regardless of the speed of the machine Do not drive at high speed in reserved or tight area...

Page 16: ...oad it Consult the Emergency procedures section in this manual Before towing lifting and carrying make sure that the working platform is completely retracted and emptied Do not pull or push a blocked...

Page 17: ...Y FOR THE PURPOSES FOR WHICH IT WAS CONCEIVED ANY OTHER USE IS CONSIDERED IMPROPER ATTENTION THE USER MUST OBTAIN APPROVAL AND GUIDELINES FROM THE MANUFACTURER ON SPECIAL OPERATING METHODS OR CONDITIO...

Page 18: ...Manual maximum horizontal side force 400 N Maximum hydraulic plant pressure 90 bar Capacity of the hydraulic tank 8 Litres Power supply 2 12V 130 Ah Lead batteries Operators inside the working platfor...

Page 19: ...inal work slope 1 5 Maximum transversal work slope 1 5 Machine base length x width 192 cm x 98 cm Manual maximum horizontal side force 400 N Maximum hydraulic plant pressure 90 bar Capacity of the hyd...

Page 20: ...ure on ground per wheel stabiliser 470 daN Maximum passable slope in transport position 15 9 Maximum longitudinal working slope 1 5 Maximum transversal working slope 1 5 Machine base length x width 17...

Page 21: ...tangular section All essential components are installed on the frame for normal machine operation in stable conditions EXTENDING STRUCTURE The extending structure is made of special extruded aluminium...

Page 22: ...n to which the entire body is subjected is less than 0 5 m s2 ACOUSTIC EMISSIONS The A weighted emission sound pressure level is below 70dB ATTENTION ACCORDING TO STANDARD OF REFERENCE UNI EN 280 2015...

Page 23: ...following 1 Use and limits of the platform and emergency controls on the ground and of the safety systems 2 Signs labels for controls instructions and warnings on the machine 3 Regulations defined by...

Page 24: ...the trainee is able to safely activate and use the machine Operator responsibility The operator must be trained with regard to responsibility and authority to switch off the machine in case of fault o...

Page 25: ...FOR INSPECTION for each component besides complying with the other quoted criteria ensure all parts are present securely fixed and not loose and that there are no visible damages leaks or signs of ex...

Page 26: ...h working signs securely fastened and legible emergency stop switch operation i Extendible structure unit Structure profiles sliding inserts chains sequential activation cables pulleys able to turn fr...

Page 27: ...USE AND MAINTENANCE MANUAL SECTION 3 AERIAL PLATFORM PKS 1200E 920 720 Rev 02_2016 Page 3 5 1 1 2 6 3 4 5...

Page 28: ...USE AND MAINTENANCE MANUAL SECTION 3 AERIAL PLATFORM PKS 1200E 920 720 Rev 02_2016 Page 3 6 Figure 2 1 Complete daily inspection of the machine 9 8 7...

Page 29: ...rry out the operations as instructed from the ground controls without any load in the cage a Activate the ground control the lifting and the lowering of the work platform b Ensure all machine function...

Page 30: ...ed in any direction do not exceed the maximum nominal operational capacity on a slope Any attempt to lift the cage makes the machine signal an inclination that exceeds the maximum allowed Transmission...

Page 31: ...FOR OUTDOOR USE DANGER OF STABILITY LOSS AND OVERTURNING NEXT TO AERIAL OBSTACLES electric lines protrusions etc DANGER OF ELECTROCUTION AND IMPACT WITH EXCESSIVE CAPACITIES COMPARED TO ADMITTED LIMI...

Page 32: ...base frame of the machine and in any other position except for in the work position inside the platform Check the structural condition and cleanliness of the surfaces on which the machine is used ver...

Page 33: ...RT FROM WORK PLATFORM DESCENT Prohibition signs Prohibition to overload the work platform beyond the limits indicated Prohibition to use the machine as lifting equipment forklift truck Prohibition to...

Page 34: ...ve electrical conductors Prohibition to climb up down from the work platform when it is lifted Prohibition to lift lower the work platform without operator on board When using the machine the manufact...

Page 35: ...G ITALIAN LEGISLATION THE LEGISLATIVE DECREE 81 2008 REQUIRES THE USE OF SUITABLE SAFETY BELTS IN THE CASE OF ALL EXTENDING BRIDGES AND SIMILAR THIS MEASURE APPLIES ALSO TO VERTICAL EXTENDING WORK PLA...

Page 36: ...nium upright the lifting device is INTENDED TO MOVE PERSONS TO THEIR WORK POSITIONS FROM WHERE THEY CAN CARRY OUT THEIR TASKS FROM THE WORK PLATFORM The main control station is located on the work pla...

Page 37: ...inserted correctly The emergency stop switches located on the control console of the platform and on the ground control station must be set at RESTORE CHARGING THE BATTERY The machine is equipped wit...

Page 38: ...stop on the control console of the work platform and remove the enabling key 3 Connect the battery charger to a correctly installed socket and earthed according to current regulations Battery charge s...

Page 39: ...ut in a well ventilated area where it is forbidden to smoke and use open flames It is recommended to avoid using any possible source of sparks near batteries charging We recommend using anti static cl...

Page 40: ...uating the machine from the ground control console the following conditions of the controls must be satisfied Ground control station The main power supply switch must be switched on plug inserted corr...

Page 41: ...order for the machine to operate the emergency stop switch off button on the machine must be on RESTORE POWER SUPPLY DISCONNECTION PUSH INWARDS to engage the emergency stop POWER SUPPLY CONNECTION TUR...

Page 42: ...PKS 1200E 920 720 Rev 02_2016 Page 4 7 Main power switch NOTE the switch must be on plug inserted correctly for the machine to operate POWER SUPPLY DISCONNECTION PULL UPWARDS to remove the plug POWER...

Page 43: ...USE AND MAINTENANCE MANUAL SECTION 4 AERIAL PLATFORM PKS 1200E 920 720 Rev 02_2016 Page 4 8 PLATFORM CONTROL CONSOLE 1 3 2 4 5 6 6 7 8 9...

Page 44: ...conditions of the controls Ground control station The main power supply switch must be switched on plug inserted correctly Ground control station The Emergency stop switch off button must be in RESTOR...

Page 45: ...Page 4 10 POWER SUPPLY DISCONNECTION PUSH INWARDS to engage the emergency stop POWER SUPPLY CONNECTION TURN clockwise and RELEASE to restore the emergency stop ATTENTION PREVENT UNAUTHORISED USE BY SW...

Page 46: ...he selector to the LEFT to enable the controls at the BASE CONTROLS ON CONSOLE mode TURN the selector to the RIGHT to enable the controls on the CONSOLE Work platform run movement selector RUN mode TU...

Page 47: ...ne NOTE The cloche acts proportionally on machine advancement speed The transmission power is applied in proportion to the movement of the cloche from the centre PRESS THE DEAD MAN ENABLING CONTROL ON...

Page 48: ...ork platform movement speed The movement power is applied in proportion to the movement of the cloche from the centre PRESS THE DEAD MAN ENABLING CONTROL ON THE CLOCHE then push the cloche in the requ...

Page 49: ...LED FLASHING Machine forward backward run enabling Maximum inclination allowed by machine exceeded BOTH LED S ON BOTH LED S FLASHING Lifting chain broken faulty Maximum load allowed by machine exceed...

Page 50: ...IS TRIGGERED THE ONLY MOVEMENT ALLOWED BY THE MACHINE IS TO DESCEND THE WORK PLATFORM PAY THE UTMOST ATTENTION DURING THE DESCENT PHASE ATTENTION TO PREVENT UNAUTHORISED PERSONNEL FROM USING THE MACH...

Page 51: ...lated area 2 Make sure that the work platform is completely down and retracted press the emergency button on the control console and remove the enabling key NOTE if necessary charge the batteries in p...

Page 52: ..._2016 Page 4 17 WORK PLATFORM CONFIGURATION WORK PLATFORM WITH VERTICAL OPENING SIDE ENTRY Model Maximum capacity Extending work platform 200 kg 2 people 1 Vertical opening rail 2 Control console of t...

Page 53: ...urface It is lengthened manually by the operator NOTE When the work platform is brought to the all open position all the machine controls are inhibited Proceed as follows 1 Simultaneously pull down th...

Page 54: ...m until the stops are blocked at the all open position ATTENTION CHECK THAT THE STOPS ARE CORRECTLY INSERTED WITH THE WORK PLATFORM COMPLETELY OPEN ATTENTION IT IS ABSOLUTELY FORBIDDEN TO WORK INSIDE...

Page 55: ...O THE ALL OPEN POSITION ALL THE MACHINE CONTROLS ARE INHIBITED ATTENTION MAKE SURE THERE ARE NO OBSTACLES STOPPING THE WORK PLATFORM RAILING FROM CLOSING PROPERLY ATTENTION DO NOT RAISE LOWER THE WORK...

Page 56: ...ts base wheels if the surface it is travelling on allows it By moving it with a forklift check the gross weight of the machine in the Operational Technical Data Table for the machine ATTENTION LOAD TH...

Page 57: ...4 22 Handling with a forklift truck The machine can be lifted with a forklift truck In this case it must be held from the side part of the machine in order to position it in a stable way onto the fork...

Page 58: ...rols must only be used by qualified personnel INTERRUPT MACHINE ACTIVITY IF THE CONTROLS DO NOT FUNCTION CORRECTLY In case of incorrect operation of the controls or interruption of the electric power...

Page 59: ...AND MAINTENANCE MANUAL SECTION 5 AERIAL PLATFORM PKS 1200E 920 720 Rev 02_2016 Page 5 2 5 When descent has finished release the knob and close the front protective screen 6 Restore power to the machi...

Page 60: ...nts to climb down from the working platform To stabilise the machine movement use a crane or forklift REPORTING THE ACCIDENT Faraone Industrie Spa must be immediately informed of any accidents to a Fa...

Page 61: ...EL ATTENTION WE RECOMMEND USING ONLY SPARE PARTS APPROVED BY THE MANUFACTURER ATTENTION TO CARRY OUT ANY MAINTENANCE AND OR CLEANING PROCEDURES ON THE MACHINE THAT REQUIRE THE EXTENDIBLE STRUCTURE TO...

Page 62: ...4 Loosen the connection terminals of the batteries positive pole and negative pole 5 Remove the batteries and replace them with new ones 6 Connect the terminals to the new batteries making sure to do...

Page 63: ...ately evaluate the severity of the damage before starting the machine up again Lubrication hydraulic oil Faraone Industrie Spa recommends using hydraulic oil with a viscosity index of 100 It is not re...

Page 64: ...slide on blocks fitted with nylon wheels Four sliding blocks two upper and two lower are assembled for each pair of extensions Three wheels are positioned on each shoe for a total of 12 for each pair...

Page 65: ...AKE INITIATIVES IF YOU ARE UNSURE OF WHAT YOU ARE DOING CHECKS ON THE LIFTING CHAINS Noise of the chains If the chains are not fully lubricated the iron will produce a grinding noise This causes metal...

Page 66: ...e of the rigid joints of turned pins Wear It is important to examine whether the connection plates are severely worn Broken plates This is the result of stress caused by overloading Corrosion can cont...

Page 67: ...otal length Maximum permitted extension 2 along the most worn section Wear of the profile of the plates Where wear is most noticeable maximum permitted reduction of the height 2 5 on one side only 4 i...

Page 68: ...ickers ATTACHMENT 2 PKS 1200E 920 hydraulic diagram ATTACHMENT 3 PKS 720 hydraulic layout ATTACHMENT 4 Electrical layout PKS 1200E ATTACHMENT 5 Electrical layout PKS 920 PKS 720 ATTACHMENT 6 Inspectio...

Page 69: ...TY OF IMPACT 4 PROHIBITION SIGN FOR UNAUTHORISED PERSONNEL TO USE THE MACHINERY 5 PROHIBITION SIGN TO REMOVE THE SAFETY PROTECTIONS AND DEVICES 6 OBLIGATION SIGN CONSULT THE OPERATING MANUAL 7 OBLIGAT...

Page 70: ...USE AND MAINTENANCE MANUAL SECTION 7 AERIAL PLATFORM PKS 1200E 920 720 Rev 02_2016 Page 7 3 3 3 6 13 4 5 7 5 5 11 11...

Page 71: ...USE AND MAINTENANCE MANUAL SECTION 7 AERIAL PLATFORM PKS 1200E 920 720 Rev 02_2016 Page 7 4 1 1 3 3 3 13 5 9 12 10 8...

Page 72: ...USE AND MAINTENANCE MANUAL SECTION 7 AERIAL PLATFORM PKS 1200E 920 720 Rev 02_2016 Page 7 5 2 5 7 4 10 13 13...

Page 73: ...USE AND MAINTENANCE MANUAL SECTION 7 AERIAL PLATFORM PKS 1200E 920 720 Rev 02_2016 Page 7 6 1 1 3 3 3 9 13 5 8 10 14...

Page 74: ...USE AND MAINTENANCE MANUAL SECTION 7 AERIAL PLATFORM PKS 1200E 920 720 Rev 02_2016 Page 7 7 ATTACHMENT 2 PKS 1200E 920 hydraulic diagram...

Page 75: ...USE AND MAINTENANCE MANUAL SECTION 7 AERIAL PLATFORM PKS 1200E 920 720 Rev 02_2016 Page 7 8...

Page 76: ...USE AND MAINTENANCE MANUAL SECTION 7 AERIAL PLATFORM PKS 1200E 920 720 Rev 02_2016 Page 7 9 ATTACHMENT 3 PKS 720 hydraulic diagram...

Page 77: ...USE AND MAINTENANCE MANUAL SECTION 7 AERIAL PLATFORM PKS 1200E 920 720 Rev 02_2016 Page 7 10...

Page 78: ...USE AND MAINTENANCE MANUAL SECTION 7 AERIAL PLATFORM PKS 1200E 920 720 Rev 02_2016 Page 7 11...

Page 79: ...USE AND MAINTENANCE MANUAL SECTION 7 AERIAL PLATFORM PKS 1200E 920 720 Rev 02_2016 Page 7 12 ATTACHMENT 4 Electrical layout PKS 1200E...

Page 80: ...N YELLOW YELLOW GREY BLUE BLUE BLUE BLUE BLUE 9 HOURMETER CHARGE LEVEL INDICATOR BASE CAGE CONTROL SWITCH TRACTION LED MICRO CHAIN BREAKAGE MICRO RIGHT POTHOLE GUARD MIRCO LEFT POTHOLE GUARD A2 A1 STE...

Page 81: ...USE AND MAINTENANCE MANUAL SECTION 7 AERIAL PLATFORM PKS 1200E 920 720 Rev 02_2016 Page 7 14 ATTACHMENT 5 Electrical layout PKS 920 PKS 720...

Page 82: ...4 5 6 7 KEY OPERATED YELLOW GREEN OUTPUT 1 OUTPUT 2 WHITE_1 RED_1 YELLOW_1 BLACK_1 1 2 4 3 4 3 2 1 LOADING CELL POSITIVE NEGATIVE 3 2 1 1 2 WIRE N 11 CAN LOAD 21500317 BLACK_2 WHITE_2 YELLOW_2 RED_2 C...

Page 83: ...ance with UNI EN 280 2015 standard before introducing the machine model on the market PKS 1200E AERIAL PLATFORM PKS 920 AERIAL PLATFORM PKS 720 AERIAL PLATFORM Serial number The machine built in compl...

Page 84: ...USE AND MAINTENANCE MANUAL SECTION 7 AERIAL PLATFORM PKS 1200E 920 720 Rev 02_2016 Page 7 17 ATTACHMENT 7 Register of inspections and repairs Date Comments...

Page 85: ...USE AND MAINTENANCE MANUAL SECTION 7 AERIAL PLATFORM PKS 1200E 920 720 Rev 02_2016 Page 7 18...

Page 86: ...NOTES...

Page 87: ...Page left intentionally blank...

Page 88: ...Faraone Industrie Spa Contrada Salino Via San Giovanni 20 64018 Tortoreto TE ITALY Tel 39 0861 77 22 21 fax 39 0861 77 22 22 www faraone com info faraone com...

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