Fancom 771 Installer Manual Download

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1-3

Fancom 771

INSTALLER: 1. Overview installation & system settings

Index

Reference

5.3.1
5.3.1
5.3.1
5.3.1
5.3.1

5.3.4
5.3.4
5.3.4
5.3.4
5.3.4
5.3.4
5.3.4
5.3.4

1 Installation
2 Calibration weigher
3 Test Hardware
4 Process

>>Test hardware
1 Repeated valve test
2 Control inputs
3 Direct relay control
4 IO-cards present
5 Communication counters

>>Repeated valve test
From valve

thru valve

Agreed?

...

Valve open

Stop repeated valve test

...

Time valve on

Time valve off

>>Control inputs
Meaning

EVT----------

XDF987654321

Value

.............

5.3.2
5.3.2
5.3.2

>>Direct relay control
Panel .. Slot ..

Satellite ..

Relay ..

Value ..

5.3.3
5.3.3

>> IO-cards present
Card in slot 1

...................

Card in slot 2

...................

Card in slot 3

...................

Card in slot 4

...................

Card in slot 5

...................

Card in slot 6

...................

Card in slot 7

...................

Card in slot 8

...................

>>Communication counters
Received:

...

Transmitted:

...

5.3.5

1 Installation
2 Calibration weigher
3 Test Hardware
4 Process

1.Process parameters
2.Indices feeding

Summary of Contents for 771

Page 1: ...771 INSTALLER MANUAL VERSION B2 GB...

Page 2: ...products or caused by any defect failure or malfunction whether a claim for such damage is based upon warranty contract negligence or otherwise and in no event shall Fancom be liable for any damages i...

Page 3: ...cting the equipment 5 4 4 Connecting the weighing bars 6 4 5 Connecting the valves 6 4 6 Connecting the mains voltage 6 4 7 Connecting the alarm circuit 6 4 8 Connecting the pulse counters 7 4 9 Conne...

Page 4: ...1 7 INSTALLATION option 1 7 Installation ingredient 21 5 1 8 INSTALLATION option 1 8 Installation blend 21 5 2 INSTALLATION option 2 Calibration weigher 22 5 3 INSTALLATION option 3 Testing hardware 2...

Page 5: ...Fancom for the 771 computer installer A user s manual is also available for the user If you have any questions regarding the computer please do not hesitate to contact your Fancom dealer The subjects...

Page 6: ...adapted to each individual situation without extensive knowledge of computers The 771 dry feed computer has among other things the following possibilities control of a weighing system to which max 15...

Page 7: ...0 mA Maximum voltage 30 Vdc Minimum voltage 18 Vdc Housing Type Metal housing IP54 Dimensions lxwxh 400x300x225 mm 15 7x11 8x8 8 inches Weight unpacked 8 6 Kg 19lbs Ambient climate Operating temperatu...

Page 8: ...se anti static mats when changing EPROMs Provide a clean and dry place to work Caution Disconnect power before installation Use correct wires as shown on the connection diagrams and follow all instruc...

Page 9: ...connection of the computer Use the sealing plates to seal gland nuts which are not used Seal all gland nuts after connection to prevent the entry of dust aggressive gases and or humidity Ensure that...

Page 10: ...ne wire twisted pair Connect the communication network according to the connection diagram concerned in appendix 1 After the 771 dry feed computer and the stations have been built up the dry feed unit...

Page 11: ...ched off contact will be opened An alarm message can be given using this relay to activate for example a siren an alarm unit or telephone dialler For connection of the alarm circuit refer to the conne...

Page 12: ...ow This is usually caused by a valve not opening incorrect connection incorrect assignment bad contacts no air pressure etc It is also possible that the feeder under the valve was too full to allow a...

Page 13: ...t different heights The height depends on the size of the maximum portion If the feed is just below the feed limit in the feeder sensor it should be possible to dose another maximum portion Use the se...

Page 14: ...ommunication between PC and one or more 700 systems is network communication The network wiring is similar to the communication wiring with the different stations Several PCs can be hooked up in the n...

Page 15: ...s 900m with diameter 0 5mm 1300m with diameter 0 8mm when using an unshielded 2 core telephone wire twisted pair A network card is needed per PC The 771 computer can be connected directly The input wh...

Page 16: ...ion 4 Process is not important for the installer It contains a number of process parameters which can be used to examine the course of the process All settings will be described in the following secti...

Page 17: ...ecommend changing the factory settings of the settings above After the correct assignment has been entered this can be tested directly by setting the software switch to ON key This test can be stopped...

Page 18: ...Relay which activates when the time clock start time has been reached Block dos in For future application whereby two computers can dose in from one feed bin not yet in use Bridge breaker Control used...

Page 19: ...be connected the signals of the circuits can be connected to the same input using help relays The different inputs have the following meanings Pulse generator Pulsed circuit for positioning circuit 1...

Page 20: ...umbers 5 1 3 INSTALLATION option 1 3 Installation general 21 1x 1x 2x Installation general No of valves 100 Control DIRECT SERIAL NUMBER Initialize NO Automatic restart YES Feed curve setting FEED DAY...

Page 21: ...f feed to be dosed using the EV from the blends to be dosed Dosing in code The computer can dose in in the following ways In succession in the order of the ingredient number In succession in the order...

Page 22: ...ence Set here when an alarm should be given if the computer is not dosing out dosing out accurately or when the decrease is not enough Max difference This value is usually set to its standard value 3...

Page 23: ...to function correctly these distances have to be determined and entered as accurately as possible Relay assignment Valve assignment see section 5 1 3 point 2 This setting depends on several other sett...

Page 24: ...en a portion has to be split up into several subportions It is possible to dose in portions which are larger than the maximum weigher capacity the computer automatically subdivides the large portion i...

Page 25: ...w If an overflow alarm is used set Detection to NO If overflow detection is used set Detection to YES In addition determine the position of the overflow in the same way as with valves and enter this v...

Page 26: ...ier so that the correct value can be better approximated This after flow does not need to be entered Additive When adding medicines or minerals enter whether the quantity to be dosed is related to the...

Page 27: ...e weighing bars are incorrectly connected If this value becomes more negative when loaded the INP and INP have been exchanged In both cases check the connections before continuing Calibration procedur...

Page 28: ...The following will appear on the display The computer automatically sets the readout to zero before dosing in ingredients The realized expected consumption and the actual measured consumption can be e...

Page 29: ...e enter the number of the valve where the test has to start At thru valve enter the number of the valve where the test has to end Start the test by setting Agreed to YES The indication light in the al...

Page 30: ...as the value 0 Stop repeated After the valve test has been started it can be stopped by setting Stop repeated valve valve test test to YES If the valve series has to be changed between times it is bet...

Page 31: ...ital input has been made for the EXternal alarm and for input 1 Read vertically All other digital inputs have not been made value is 0 The table explains the meaning of the abbreviations The different...

Page 32: ...g on the relay to be controlled Set Value to 1 if above is to be used Otherwise set Value to 0 Select option 3 4 IO cards present The following will appear on the display This option can be used to ch...

Page 33: ...hours and minutes This time can be adjusted here Baud rate Not applicable Communication The Master computer can be set here The Master is the computer which controls the communication All the other co...

Page 34: ...enter here if this must be done every 16 minutes or once a day The same should be done for the Slave The slave receives the time from the Master Unit temp The unit of temperature can be set here degre...

Page 35: ...rt appendix 2 The Tare value shows how far the zero has drifted since the last calibration At Filter enter whether the computer should filter the read out of the weigher 0 no filtering 2 or higher fil...

Page 36: ...INSTALLER MANUAL APPENDIX 1 Overview installation system settings...

Page 37: ...Outlet Mixer Auger dose out Circuit_ Feed bin low_ Feed bin high_ Time clock_ Block dos in Bridge breaker Feeder test Valve protect Process active 1 15 1 12 1 12 Installation general No of valves Con...

Page 38: ...1 5 5 1 5 Installation valve_ Section Circuit number Serial number Position in pulses Relay assignment Feeder sensor 1 15 Installation circuit_ Valve ctrl time Extra distance Slip After run Detection...

Page 39: ...ters Repeated valve test From valve thru valve Agreed Valve open Stop repeated valve test Time valve on Time valve off Control inputs Meaning EVT XDF987654321 Value 5 3 2 5 3 2 5 3 2 Direct relay cont...

Page 40: ...rence Configuration New Password Time Baud rate Communication Computer number Version Synchr time Unit temp Unit wind speed Unit content Unit weight 1 8 Weigher data Readout Offset Zero Span Calibr St...

Page 41: ...INSTALLER MANUAL APPENDIX 2 Installation report...

Page 42: ...am version INSTALLER APPENDIX 2 Installation report INSTALLATION Factory setting User s setting Relay assignments Alarm 1001 Outlet 1002 Mixer 1003 Dose out 1004 Circuit 1 0 Circuit 2 0 Circuit 3 0 Ci...

Page 43: ...Setting feed curve FEED DAY Dosing in code INGREDIENT NR Way of dosing NORMAL Mixing during dosing in NO Switch off at 0 0 KG Mixing after dosing in NO Mixing time Max 0 0 KG 0 SEC Mixing during dosi...

Page 44: ...Weigher model WITH HOPPER Max capacity 25 00 SYSTEM Readout after calibration WEIGHER DATA Standard weight Span Offset SYSTEM Factory setting User s setting Configuration Baud rate 2400 Bd Communicat...

Page 45: ...trol time Extra distance Slip After run Detection Pos overflow Extra slip Pulse 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 INSTALLATION VALVE 1 2 600 Valve Section Circuit Serial Distance betw Total Position...

Page 46: ...t INSTALLATION VALVE 1 2 600 Valve Section Circuit Serial Distance betw Total Position Relay Feeder number 2 serial nos cm in pulses sensor 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39...

Page 47: ...6 INSTALLATION VALVE 1 2 600 Valve Section Circuit Serial Distance betw Total Position Relay Feeder number 2 serial nos cm in pulses sensor 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77...

Page 48: ...2 7 Fancom 771 INSTALLER APPENDIX 2 Installation report INSTALLATION VALVE 1 2 600 Valve Section Circuit Serial Distance betw Total Position Relay Feeder number 2 serial nos cm in pulses sensor...

Page 49: ...Fancom 771 INSTALLER APPENDIX 2 Installation report 2 8 INSTALLATION VALVE 1 2 600 Valve Section Circuit Serial Distance betw Total Position Relay Feeder number 2 serial nos cm in pulses sensor...

Page 50: ...INSTALLER MANUAL APPENDIX 3 Connection diagrams...

Page 51: ...INPUT 11 Valve detection INPUT 12 External alarm F NET e g another 700 sys or a PC I O Net e g ILM or IRM Load cell connection Connect the loads cell s to the ILM weigher amplifier Put the address of...

Page 52: ...4th IRM 16 for max 16 dosage valves address 4 Dosage valve 17 Dosage valve 18 Dosage valve 19 Dosage valve 20 etc Alarm unit the 2nd IRM 16 for max 16 kitchen controls address 2 the 3rd IRM 16 for ma...

Page 53: ...42 Dosage valve 43 Dosage valve 44 etc Alarm unit the 2nd IRM 16 for max 16 kitchen controls address 2 the 3rd IRM 16 for max 16 dosage valves address 3 the 1st IRM 16 for max 16 kitchen controls add...

Page 54: ...9 A4 10 A6 11 G1 12 G2 C0 C1 C2 C5 C6 C7 P A0 A2 A4 A6 N G2 3 4 Connection dosage valves K 64 with IRM 16 K 64 valve 1 64 K 64 valve 65 128 K 64 valve 257 320 address 3 K 64 valve 129 192 Power suppl...

Page 55: ...nection with overflow alarm PROX 24F overflow alarm brown white gray P yellow not used green no feed maybe more external alarm contacts pressostat contact thermal contact Cable break contact Siren 12V...

Page 56: ...bucket Connection overflow alarm with the PROX 24A Overflow alarm PROX 24A sensor not used Overflow bucket OVERFLOW OVERFLOW Connect Fancom equipment according to the prevailing standards of the loca...

Page 57: ...ey Feeder sensor PROX 24F not used EXT ALARM The power supply of the feeder sensor is connected in parallel at the dosage valve concerned grey brown white dosage valve OVERFLOW FEEDER FEEDBACK brown w...

Page 58: ...PROX 24F Connection pulse counter Empty report circuit 1 PROX 24F Fancom pulse counter Circuit Driving engine Empty report PULSE not used no feed Connect Fancom equipment according to the prevailing...

Page 59: ...rol Mains voltage Control voltage Motor control Cable break circuit 2 Cable break circuit 1 Cabel circuit 1 Cable circuit 2 Circuit inlet Circuit inlet motor Fancom recommend the use of this diagram f...

Page 60: ...high low high aut HIGH LOW motor control Mains voltage Silo LOW control IRM 16 HRlow Control voltage Motor control Silo HIGH control IRM 16 HRhigh HIGH 1 Silo outlet 380V 3 phase Fancom recommend the...

Page 61: ...Motor control Motor 380Vac Mains voltage Kitchen control IRM 16 Control voltage Connect the motor according the specification of the motor manufacurer Motor control Connect Fancom equipment according...

Page 62: ...I O Network module I O Network module Control computer Terminal resistor 120 WIRING OF I O NETWORK AND FNET 1 Phone cable unshielded 2 wire twisted pair a single wire 2x2x0 5mm 1x0 5mm One wire pair w...

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Fancom 771, Installer Manual

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