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2.3 

System Capacity:  

The FallTech 4-Person Temporary HLL maximum capacity is four workers simultaneously, with each worker weighing no   

 

more than 310 lbs. inclusive of clothing, tools, etc. 

2.4 

Anchorage Requirements:

 End anchors selected for use with this system must be a minimum of 5,000 lbs. (22.2 kN) for one and two  

 

 

workers and 6,000 lbs. (26.7 kN) for three and four workers.  If used in applications with leading edge hazards, anchorage locations must    

 

be selected so that the deflected HLL shall not come in contact with a leading edge in the event of a fall.

2.5 

Total Allowable Free Fall: 

OSHA limits free fall to 6’ or less. The HLL system described in this manual is designed to be used overhead and   

 

free fall should be limited to 6’ unless otherwise specified by a specific anchorage solution. 

2.6 

PFAS Selection:

 Only FallTech PFASs may be used in conjunction with this HLL system.  The HLL may be used with FallTech energy 

 

absorbing lanyards, FallTech self-retracting devices and FallTech fall arrestor connecting subsystems.

2.7 

Clearance Requirements:

 The FallTech 4-Person Temporary HLL is designed to react to a fall event by elongating and deflecting to absorb 

 

energy.  PFAS attached to the HLL will also elongate during a fall event.  Failure to calculate the fall clearance required when using the  

 

 

system could result in contact with a lower level or obstruction during a fall event and could result in serious injury or death. See tables 

 

and charts below for calculating minimum required fall clearance.

* 7’ Freefall Distance scenario is only allowed when the FallTech 4-Person Temporary HLL is attached to the FallTech SteelGrip

®

 Stanchion.  

    Freefall should be limited to 6’ or less when used with any other anchorage connector.

Span Leng

th (f

ee

t)

Freefall Distance (feet)

0

1

2

3

4

5

6

7 *

0 - 30

15.0’

16.0’

17.0’

18.0’

19.0’

20.0’

21.0’

22.0’

31 - 40

16.0’

17.0’

18.0’

19.0’

20.0’

21.0’

22.0’

23.0’

41 - 50

17.0’

18.0’

19.0’

20.0’

21.0’

22.0’

23.0’

24.0’

51 - 60

17.5’

18.5’

19.5

20.5’

21.5’

22.5’

23.5’

24.5’

61 - 70

19.0’

20.0’

21.0’

22.0’

23.0’

24.0’

25.0’

26.0’

71 - 80

20.0’

21.0’

22.0’

23.0’

24.0

25.0’

26.0’

27.0’

81 - 90

22.5’

23.5’

24.5’

25.5’

26.5’

27.5’

28.5’

29.5’

91 - 100

23.5’

24.5’

25.5’

26.5’

27.5’

28.5’

29.5’

30.5’

 Temporary HLL

 with EAL Minimum Required Fall Clearance

310 lbs. Maximum User Capacity

Max. One Worker

1

Find Span Length in Table Below

2

Find Freefall Distance in Table Below

3

Required Fall Clearance at the intersection of Span Length and Freefall Distance (see table below)

A.

 Overhead Anchorage      

B.

 Walking/Working Surface      

C.

 Nearest Lower Level or Obstruction

* Work below HLL to avoid Swing Fall

2.7.1 

Minimum Required Fall Clearance for One Worker w/EAL

MHLL05 Rev A

012920

5

1

2

3

B

C

A

Figure 3 - 4-Person Temporary HLL with EAL

Minimum Fall Clearance (One Worker)

Summary of Contents for 772030

Page 1: ...ev A 012920 This manual is intended to meet the Manufacturer s Instructions as required by the American National Standards Institute ANSI Z359 and should be used as part of an employee training progra...

Page 2: ...Use 5 0 Maintenance Service and Storage 6 0 Inspection 7 0 Labels Appendix A 3 4 9 10 13 13 14 16 For the purposes of this manual the FallTech 4 Person Temporary Horizontal Lifeline may be referred t...

Page 3: ...acity limits Heavy users experience more risk of serious injury or death due to falls because of increased fall arrest forces placed on the user s body In addition the onset of suspension trauma after...

Page 4: ...stem the number of workers attached and the type of PFAS being used Care should be taken to understand the capacity of the system minimum required fall clearance anchorage strength requirements total...

Page 5: ...fall clearance required when using the system could result in contact with a lower level or obstruction during a fall event and could result in serious injury or death See tables and charts below for...

Page 6: ...ty Each Max Two Workers 1 Find Span Length in Table Below 2 Find Freefall Distance in Table Below 3 Required Fall Clearance at the intersection of Span Length and Freefall Distance see table below A O...

Page 7: ...est Lower Level or Obstruction Work below HLL to avoid Swing Fall 2 7 3 Minimum Required Fall Clearance for Three or Four Workers w EAL MHLL05 Rev A 012920 7 1 2 3 B C A Figure 5 4 Person Temporary HL...

Page 8: ...C D 2 7 4 Minimum Required Fall Clearance for up to Four Workers w SRDs When attaching up to four Self Retracting Devices SRD to the FallTech 4 Person Temporary HLL system mounted overhead as shown in...

Page 9: ...lan accordingly It is recommended that a trained on site rescue team be present during use of the system 3 0 System Requirements 3 1 Anchorage Strength End anchors selected for use with this system mu...

Page 10: ...onnector Subsystems Vertical Lifeline Rope Grab Combinations are designed to connect the user s body wear to the Anchorage Connector and or Anchor Point of a Personal Fall Arrest System 3 3 Compatibil...

Page 11: ...4 5 Product Assembly and Installation System installation requires end anchor points that are a minimum of 6 000 lbs 26 7 kN in both vertical and horizontal directions for three and four workers and 5...

Page 12: ...hrough the tensioner by hand while holding the locking lever in the disengaged position see Figure 12C Step 4 Close the locking lever into the down position so that it is engaged Figure 10A Remove the...

Page 13: ...r teeth Rope should not present frayed strands cuts abrasions burn marks and discoloration indicating UV damage Thimble eyes should be firmly in place and there should be no build up of foreign matter...

Page 14: ...rd provided below or similar document Inspection Record Model _________________________ Serial _________________________ Date of Manufacture _________________________ INSPECTION DATE INSPECTOR COMMENT...

Page 15: ...7 0 Labels The labels must be present and legible MHLL05 Rev A 012920 15...

Page 16: ...ile Strength Rope 5 8 Diameter Double Braid Polyester 9 000 lbs Min Energy Absorber Polyester Webbing Tensioner Forged Aluminum Stainless Steel Alloy Steel Carabiner Zinc Plated Forged Alloy Steel Max...

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