Falcon T Series Installation Instructions Manual Download Page 5

5

Remove IC cylinder levers

Lever retainer

15°

• Insert the control key and rotate clockwise 15°. Pull the key to remove 

the core.

• 

Insert flat screwdriver into the figure 8 cylinder opening and into the 

lever retainer.

• 

Depress lever retainer and slide lever off spindle.

Reinstall IC cylinder levers

• Slide lever onto spindle and push on over the lever retainer.
• Pull on the lever to be sure the retainer is engaged.
• Reinstall the IC core with the tailpiece pushed into the core.

Interchangeable core tailpiece

Use the correct tailpiece with the IC core:
Six pin cores should use only the 6P tailpiece. Seven pin cores 

should use only the 7P tailpiece.

FALCON 

FALCON

6 pin core

7 pin core

Tailpiece installation

The tailpiece must be installed correctly for proper lock function.
All T-Series tailpieces should be installed vertically in the cylinder.

Cylinder

Spring

Pin

Cap

Tailpiece

T381 tailpiece only

Standard and IC Core

Long tailpiece

Short tailpiece

Long tailpiece

Short tailpiece

Outside standard 

cylinder assy

Outside IC core assy

Inside standard 

cylinder assy

Inside IC core assy

Clutch on 

outside

See "Tailpiece installation" for standard cylinder tailpiece 

installation.
See "Interchangeable core tailpiece" for IC core tailpiece 

installation.

3/4 inch projection latch preparation

• On side of latch closest to door stop remove shaded area as shown. 

Use a standard rotary file 

C\,

" maximum.

• 

Test the latch for fit and function.

• Secure the latch with two #8-32 screws (provided).

Door stop

this side

⁷⁄₄₀

(0.175

"), 

¹⁵⁄₆₄

(0.234

") deep

²⁄₃

"    

(0.660

")

1" (25)
Dia. Hole

Latch faceplate

Warnings, Cautions and Notices

 WARNING

Warnings indicate potentially hazardous conditions, which if not 

avoided or corrected, may cause death or serious injury. 

 CAUTION

Cautions indicate potentially hazardous conditions, which if 

not avoided or corrected, may cause minor or moderate injury. 

Cautions may also warn against unsafe practices.

 NOTICE

Notices indicate a condition that may cause equipment or 

property damage only.

Summary of Contents for T Series

Page 1: ...m x 1 8 3 m m D E E P R D m m 1 5 2 2 1 4 R D m m 7 5 1 3 4 R D m m 5 4 T N E M T S U J D A G N I R E T N E C R O O D F O L D H E R E P L A C E O N H I G H E D G E O F D O O R M A R K C E N T E R L IN E O F L A T C H F O R C O R R E C T D O O R T H IC K N E S S D R IL L 1 2 5 m m D IA H O L E E G D E H G I H 1 3 4 4 5 m m 2 5 1 m m 2 1 4 5 7 m m Notches Through bolt holes 2Z hole High edge of door...

Page 2: ... 4mm x1 8 3mm DEEP 2 51mm DR 2 1 4 57mm DR 1 3 4 45mm DR DOOR CENTERING ADJUSTMENT C For doors greater than1C v 45 mm Use hex wrench included to rotate the flanged nut counterclockwise ENTER FOR m HOLES ILL 000 50 IS OM NDED TO SURE OPER IGNMENT 5 32 4mm 5 32 4mm x1 8 3mm DEEP 2 51mm DR 2 1 4 57mm DR 1 3 4 45mm DR DOOR CENTERING ADJUSTMENT Outside mounting plate Flanged nut Hex wrench Use the temp...

Page 3: ... Hex wrench Tabs 4 Install inside trim assembly Place the inside trim assembly over the chassis spindle Through posts will engage the assembly on 1C v 45 mm thick doors Inside of door Chassis spindle Inside trim assembly Mounting screws Through posts 5 Install inside rose and lever 5a Position the rose over the inside trim assembly Make sure the rose detent engages the groove in the trim assembly ...

Page 4: ... its full projection 7 Install single dummy T12 trim 7a Using the template described at step A locate and mark the center for two 2 mounting holes Wood doors Drill two 2 pilot holes B cx 4 mm x M 22 mm deep for 12 wood screws Metal doors Drill and tap two 2 holes for 12 24 machine screws 7b Secure the inside trim spindle assembly to the door with the appropriate screws Inside trim assembly Inside ...

Page 5: ... tailpiece only Standard and IC Core Long tailpiece Short tailpiece Long tailpiece Short tailpiece Outside standard cylinder assy Outside IC core assy Inside standard cylinder assy Inside IC core assy Clutch on outside See Tailpiece installation for standard cylinder tailpiece installation See Interchangeable core tailpiece for IC core tailpiece installation 3 4 inch projection latch preparation O...

Page 6: ...he spindle 7d See Reinstall cylinder levers except IC for lever reinstallation 7e Test key for proper operation Door edge RH shown Action bar slot 7a 7b For IC core cylinder locks functions T351 T381 T561 T571 L L If the IC core is installed see Remove IC cylinder levers for IC core removal instructions 7a Using a thin flat screwdriver turn the action bar slot clockwise until it stops at approxima...

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