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2

Prepare the door.

a.  Drill a 2

Z\,

" (54 mm) hole through the door.

b.  Drill two 

B\zn

" (8 mm) through-bolt holes.

Notice

When drilling through the door, drill from 

both sides to avoid splintering wood.

Notches

B\zn

" through-bolt 

holes

2

Z\,

" hole

1" hole

B\cx

mortise

 

L

Note: A drill guide is recommended to ensure straight and level 

holes. If using the Falcon optional drill guide, make certain the 

correct backset locators are even with the door edge.

Falcon optional 

drill guide, 

M204-198

Backset 

locators

c.  Drill 1" hole on door edge to intersect with 2

Z\,

" hole.

d.  Using the latch faceplate as a guide, trace outline and 

mortise the door edge so the latch will be flush with the 

door.

 

L

If using 

C\v

" projection latch additional preparation is required. 

See "3/4 inch projection latch preparation" for details.

e.  File two notches 

B\cx

" (4 mm) x 

B\cx

" (4 mm), 

Z\,

" (3 mm) deep 

on both sides of the door.

For wood door jambs:

•  Close the door and mark the position for the hole in the 

jamb using a strike locating tool or other pointed object.

•  Open the door and drill a 1" (25 mm) hole, at least 

C\v

(19 mm) deep, in the jamb.

Adjust for door thickness (if necessary)

For 1

C\v

" (45 mm) thick doors, skip to step 1.

If door is not 1

C\v

" (45 mm) thick, complete the following steps to 

adjust for door thickness.

Remove outside trim retaining screw and slide the outside 

trim from the chassis.

Place template against retractor housing to locate door 

thickness mark.

FOLD  HERE  &

PLACE  ON  HIGH

TEMPLATE FOR

INSTALLING

T–SERIES  LEVER

LOCKS

MARK CENTERLINE OF L

A TCH

FOR CORRECT DOOR 

THICKNES

S.

HIGH EDGE

LATCH

MARK CENTER FOR

5/16"(8mm) HOLES

USING DRILL 

FIXTURE

  030736-000-50 IS

 

RECOM-

MENDED T

 ENSURE 

PR

OPER

 ALIGNMENT 

2 3/4"(70mm) BA

CKSET

MARK CENTER FOR

2 1/8"(54mm) HOLE

IMPORTAN

T:

CHECK LOCK FOR PR

OPER

BA

CKSET BEFORE DRILLING

1 3/4"

(45mm)

2"(51mm)

2 1/4"(57mm)

5/32"(4mm)

5/32"(4mm)

x1/8"(3mm) DEEP

2"(51mm) DR

1/

4"(57mm) DR

3/

4"(45mm) DR

DOOR CENTERING ADJUSTMENT

For doors greater than1

C\v

" (45 mm)

•  Use hex wrench (included) 

to rotate the flanged 

nut counterclockwise. 

FOLD  HERE  &

PLACE  ON  HIGH

TEMPLATE FOR

INSTALLING

T–SERIES  LEVER

LOCKS

MARK CENTERLINE OF L

A TCH

FOR CORRECT DOOR 

THICKNES

S.

HIGH EDGE

LATCH

MARK CENTER FOR

5/16"(8mm) HOLES

USING DRILL 

FIXTURE

  030736-000-50 IS

 

RECOM-

MENDED T

 ENSURE 

PR

OPER

 ALIGNMENT 

2 3/4"(70mm) BA

CKSET

MARK CENTER FOR

2 1/8"(54mm) HOLE

IMPORTAN

T:

CHECK LOCK FOR PR

OPER

BA

CKSET BEFORE DRILLING

1 3/4"

(45mm)

2"(51mm)

2 1/4"(57mm)

5/32"(4mm)

5/32"(4mm)

x1/8"(3mm) DEEP

2"(51mm) DR

1

/

4

"(57mm) DR

3

/

4

"(45mm) DR

DOOR CENTERING ADJUSTMENT

Outside 

mounting 

plate

Flanged 

nut

Hex 

wrench

• 

Use the template to confirm

 

accurate adjustment. 

Note: Three (3) full 

turns = 

Z\,

" (3 mm).

•  Pinch the button mount 

legs together and 

move the button cap 

to the desired position. 

FOLD  HERE  &

PLACE  ON  HIGH

TEMPLATE FOR

INSTALLING

T–SERIES  LEVER

LOCKS

MARK CENTERLINE OF L

A TCH

FOR CORRECT DOOR 

THICKNES

S.

HIGH EDGE

LATCH

MARK CENTER FOR

5/16"(8mm) HOLES

USING DRILL 

FIXTURE

  030736-000-50 IS

 

RECOM-

MENDED T

 ENSURE 

PR

OPER

 ALIGNMENT 

2 3/4"(70mm) BA

CKSET

MARK CENTER FOR

2 1/8"(54mm) HOLE

IMPORTAN

T:

CHECK LOCK FOR PR

OPER

BA

CKSET BEFORE DRILLING

1 3/4"

(45mm)

2"(51mm)

2 1/4"(57mm)

5/32"(4mm)

5/32"(4mm)

x1/8"(3mm) DEEP

2"(51mm) DR

1/

4"(57mm) DR

3/

4"(45mm) DR

DOOR CENTERING ADJUSTMENT

Cap

Button 

mount legs

2

Z\v

"

2"

1

C\v

"

For doors less than1

C\v

" (45 mm)

• 

Use hex wrench (included) to remove the flanged nut.

•  Remove the outside mounting plate.
•  Place one spacer over the outside chassis spindle.
• 

Reinstall outside mounting plate and flanged nut.

•  Place the adjusting gauge against retractor housing and make 

any necessary additional adjustments to the flanged nut for proper 

door thickness.

•  Install the second spacer with the inside mounting plate at step 3.

DOOR CENTERING 

ADJUSTMENT GAGE 

NT FALCON  T-SERIES  LEVER 

LOCKS FOR DOORS LESS THAN 

1  3/4 (45mm) THICK 

NT FALCON LOCK 

P/N 030793-001-70 

PRINTED IN U.S.A. 

1 3/4 (45mm) 

1 1/4 (32mm) 

1 1/2 (38mm) 

Flanged 

nut

Spacer

Outside 

mounting plate

Outside 

chassis spindle

DOOR CENTERING 

ADJUSTMENT GAGE 

NT FALCON  T-SERIES  LEVER 

LOCKS FOR DOORS LESS THAN 

1  3/4 (45mm) THICK 

NT FALCON LOCK 

P/N 030793-001-70 

PRINTED IN U.S.A. 

1 3/4 (45mm) 

1 1/4 (32mm) 

1 1/2 (38mm) 

Slide the chassis on to the outside trim and secure the trim 

retaining screw.

Summary of Contents for T Series

Page 1: ...m x 1 8 3 m m D E E P R D m m 1 5 2 2 1 4 R D m m 7 5 1 3 4 R D m m 5 4 T N E M T S U J D A G N I R E T N E C R O O D F O L D H E R E P L A C E O N H I G H E D G E O F D O O R M A R K C E N T E R L IN E O F L A T C H F O R C O R R E C T D O O R T H IC K N E S S D R IL L 1 2 5 m m D IA H O L E E G D E H G I H 1 3 4 4 5 m m 2 5 1 m m 2 1 4 5 7 m m Notches Through bolt holes 2Z hole High edge of door...

Page 2: ... 4mm x1 8 3mm DEEP 2 51mm DR 2 1 4 57mm DR 1 3 4 45mm DR DOOR CENTERING ADJUSTMENT C For doors greater than1C v 45 mm Use hex wrench included to rotate the flanged nut counterclockwise ENTER FOR m HOLES ILL 000 50 IS OM NDED TO SURE OPER IGNMENT 5 32 4mm 5 32 4mm x1 8 3mm DEEP 2 51mm DR 2 1 4 57mm DR 1 3 4 45mm DR DOOR CENTERING ADJUSTMENT Outside mounting plate Flanged nut Hex wrench Use the temp...

Page 3: ... Hex wrench Tabs 4 Install inside trim assembly Place the inside trim assembly over the chassis spindle Through posts will engage the assembly on 1C v 45 mm thick doors Inside of door Chassis spindle Inside trim assembly Mounting screws Through posts 5 Install inside rose and lever 5a Position the rose over the inside trim assembly Make sure the rose detent engages the groove in the trim assembly ...

Page 4: ... its full projection 7 Install single dummy T12 trim 7a Using the template described at step A locate and mark the center for two 2 mounting holes Wood doors Drill two 2 pilot holes B cx 4 mm x M 22 mm deep for 12 wood screws Metal doors Drill and tap two 2 holes for 12 24 machine screws 7b Secure the inside trim spindle assembly to the door with the appropriate screws Inside trim assembly Inside ...

Page 5: ... tailpiece only Standard and IC Core Long tailpiece Short tailpiece Long tailpiece Short tailpiece Outside standard cylinder assy Outside IC core assy Inside standard cylinder assy Inside IC core assy Clutch on outside See Tailpiece installation for standard cylinder tailpiece installation See Interchangeable core tailpiece for IC core tailpiece installation 3 4 inch projection latch preparation O...

Page 6: ...he spindle 7d See Reinstall cylinder levers except IC for lever reinstallation 7e Test key for proper operation Door edge RH shown Action bar slot 7a 7b For IC core cylinder locks functions T351 T381 T561 T571 L L If the IC core is installed see Remove IC cylinder levers for IC core removal instructions 7a Using a thin flat screwdriver turn the action bar slot clockwise until it stops at approxima...

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