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Falcon i9042, User, Installation And Servicing Instructions, Page: 2 / 37

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Falcon i9042 User, Installation And Servicing Instructions Download Page 2

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Falcon Foodservice Equipment

 

HEAD OFFICE

 

Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WEEE Directive Registration No. WEE/DC0059TT/PRO

 

At end of appliance life, dispose of appliance and any replacement parts in 
a safe manner, via a licensed waste handler. Appliances are designed to 
be dismantled easily and recycling of all material is encouraged whenever 

practicable. 

Dear Customer, 
Thank you for choosing Falcon Foodservice Equipment. 

This manual can be downloaded from 

www.falconfoodservice.com

 

or scan 

here. 

 

IMPORTANT: 

Please keep this manual for future reference. 

Summary of Contents for i9042

Page 1: ...ES User installation and servicing instructions INDUCTION RANGE i91104 i91105 Read these instructions before use REV 1 Published 31 3 16 DATE PURCHASED MODEL NUMBER SERIAL NUMBER DEALER SERVICE PROVIDER T100953 ...

Page 2: ...liance and any replacement parts in a safe manner via a licensed waste handler Appliances are designed to be dismantled easily and recycling of all material is encouraged whenever practicable Dear Customer Thank you for choosing Falcon Foodservice Equipment This manual can be downloaded from www falconfoodservice com or scan here IMPORTANT Please keep this manual for future reference ...

Page 3: ...3 SYMBOLS SPANNER SCREWDRIVER COOKING OIL GREASE SPARK IGNITION FLAME WARNING VIEWPORT ALLEN KEY IGNITER ...

Page 4: ... s of the correct operation and maintenance of the appliance Unless otherwise stated parts which have been protected by the manufacturer must not be adjusted by the installer Take care when moving an appliance fitted with castors The appliance must be serviced regularly by a qualified person Service intervals should be agreed with the service provider Check that no damage has occurred to the appli...

Page 5: ...G CLEARANCES 14 6 2 ELECTRICAL SUPPLY AND CONNECTION 14 6 3 ASSEMBLY 14 6 4 COMMISSIONING 15 6 5 INSTRUCTION TO USER 15 6 6 SUITING Error Bookmark not defined 7 SERVICING 18 7 1 CONTROL PANEL 18 7 2 OVEN DOOR REMOVAL 19 7 3 ACCESSING THE GENERATOR AND ELECTRICS 21 7 4 REMOVING COIL ASSEMBLY 25 7 5 OVEN TOP ELEMENT REMOVAL 27 7 6 OVEN BOTTOM ELEMENT REMOVAL 28 8 0 FAULT FINDING 29 8 1 ERROR CODE TA...

Page 6: ...relevant EU directives for the heat inputs gas pressures and voltages stated on the data plate A Serial No B Model No C Flue Type D Gas Category E Gas Pressure F Gas Type G Gas Rate H Total Heat Input I Electrical Rating J Total Electrical Power K Magnetic Field Frequency L Electrical Phase Loading ...

Page 7: ... AN 18 KHz TO 20 KHz OUTPUT THAT MAY AFFECT OLDER TYPES OF PACEMARKER USE OF THE CORRECT TYPE OF PAN IS ESSENTIAL FOR CORRECT OPERATION DO NOT PLACE ANY METAL OBJECTS SUCH AS KITCHEN UTENSILS CUTLERY ALUMINIUM FOIL OR PLASTIC VESSELS ON THE GLASS CERAMIC TOP THE USER MUST ALSO BE AWARE OF POTENTIAL TO HEAT JEWELLERY AND DISRUPT ELECTRONIC EQUIPMENT PLACED OVER THE INDUCTION ZONES MAGNETIC FIELD DO...

Page 8: ...8 2 1 COMPONENT PARTS A Door B Drip tray C Shelf D Hob zone Control E Oven zone Control F Oven temperature control G Glass hob H Flue capper I Filter ...

Page 9: ...r C Zone LED green D Oven Indicator E Oven temperature indicator F Oven heat neon amber G Cooking surface area 2 3 USING THE INDUCTION HOB 2 3 1 Ensure you use the correct size of pot Ø120 Ø120 Ø270 2 3 2 Ensure the pots are central in the cooking zone ...

Page 10: ...10 2 3 3 Ensure you use the correct type of pot 2 3 4 Ensure you use a clean flat bottom pan ...

Page 11: ... the cooking zone is still active 2 3 6 To use oven switch oven zone control to required setting C 2 3 7 Use temperature control knob to adjust temperature D E heat demand neon will light when heat is demanded 2 3 8 Caution Opening the oven door will result in the escape of hot air Care should be taken to avoid being burnt by such action 2 3 9 To switch off turn control knobs to off position ...

Page 12: ... with hot soapy water 3 3 OVEN 3 3 1 Turn off and let cool down 3 3 2 Remove base tray base plate and shelf hangers 3 3 3 Clean oven using soap and water 3 3 4 Clean shelves and base tray using soap and water 3 4 FLUE CAPPER 3 4 1 The flue capper can be removed for cleaning but must be replaced for use ...

Page 13: ...OPERATION DO NOT ATTEMPT TO REPAIR OR REPLACE ANY PART OTHER THAN THE AIR INTAKE FILTER REFER TO THE ERROR CODE LIST TO DEBUG THE PROBLEM 4 SPECIFICATION These appliances are suitable for AC supplies only Three phase neutral 5 wire connection MODEL VOLTAGE POWER L1 L2 L3 i91104 400V 3N 20 2KW 30 8A 30 4A 30 4A i91105 400V 3N 26 2KW 38 6A 38 0A 38 0A 5 DIMENSIONS CONNECTION LOCATION ...

Page 14: ...erminal for connection of an external equipotential conductor This terminal is in effective electrical contact with all fixed exposed metal parts of the appliance and shall allow the connection of conductor having a nominal cross section area of up to 10mm It is located at the rear of the unit and identified by the following label and must only be used for bonding purposes The electrical connectio...

Page 15: ...d remains lit This indicates that Pan detection feature is working 6 4 5 Repeat on all different cooking zones 6 4 6 Leave pots to heat until water boils and switch controls to maintain simmer 6 4 7 Switch control off 6 4 8 Set oven control to each setting C 6 4 9 Use temperature control D to adjust temperature for each setting 6 5 INSTRUCTION TO USER After installation and commissioning is comple...

Page 16: ...he hob rear infill and replace with rear suiting plate and fixings 6 6 4 Remove the front side panel countersunk screw and suiting plate NOTE The DLS system is designed to give a quick and easy suiting solution If you require an improved seal between appliances we recommend you use a food grade high temperature silicon sealant This can be supplied by Falcon part no 523400021 6 6 5 Run a bead of si...

Page 17: ...ert through the front fixing holes of both units 6 6 8 B Left hand unit Slide the penny and lock washer on to the screw and secure using the M5 nut 6 6 9 C Remove the front bolts from feet insert base tie plate and secure the bolts back into position 6 6 10 D Replace fixings on the rear hob and tighten screw caps into position 6 6 11 Replace control panel A D ...

Page 18: ... THE MAINS ISOLATING SWITCH AND TAKE STEPS TO ENSURE THAT IT CANNOT BE INADVERTENTLY SWITCHED ON 7 1 CONTROL PANEL 7 1 1 Remove control panel and controls as shown 7 1 2 Control switch Identify wires that relate to switch and LED attached to the generator unit and disconnect ...

Page 19: ...n reverse order 7 1 5LED s are polarity driven with the Green cable negative and the purple cable positive The Green cable connects to the spade above LED body flat side 7 2 OVEN DOOR REMOVAL THE HINGE SPRING SHOULD BE UNDER TENSION AND NO ATTEMPT SHOULD BRE MADE TO REMOVE THE PINS WHEN DOOR IS OFF 7 2 1 Turn off and cool down ...

Page 20: ... 2 2 Open the door fully and push an Ø4mm pin into the hole on each hinge 7 2 3 Holding the door with both hands half way down each side rotate and lift up until the hinge hits the top of the hinge aperture ...

Page 21: ...21 7 2 4 Rotate hinge out of hinge aperture and lift door away 7 3 ACCESSING THE GENERATOR AND ELECTRICS 7 3 1 Remove filter 7 3 2 Remove front panel ...

Page 22: ...22 7 3 3 Remove cross supports 7 3 4 Pull generator and electrics out as shown ...

Page 23: ...ACTOR FOR TOP OVEN ELEMENT C CONTACTOR FOR BOTTOM OVEN ELEMENTS D RELAY E MCB 40A 3P TYPE D F COOLING FAN G SAFETY STAT H INDUCTION GENERATOR I FUSE 2A 7 3 5 Remove generator canopy screws both sides as shown 7 3 6 Disconnect Generator wires ...

Page 24: ...24 7 3 7 Loosen top screws and remove lower screws both sides to remove generator ...

Page 25: ...ING COIL ASSEMBLY 7 4 1 Disconnect the wires to the coil 7 4 2 Remove the fixings holding the coil carrier to the hob 7 4 3 Remove the four fixings holding the coil to the carrier take care not to lose the springs ...

Page 26: ...OKEN THE PANEL NEEDS TO BE REPLACED WHEN REPLACING COILS ENSURE THAT SPACERS ARE IN POSITION AND ONLY FITTED WITH A SINGLE LAYERED SPACER AS INDICATED THE INDUCTION GENERATOR UNIT IS HEAVY AND IT MAY BE REQUIRED THAT TWO PEOPLE ARE INVOLVED WITH THE CHANGING PROCEDURE ...

Page 27: ...27 7 5 OVEN TOP ELEMENT REMOVAL 7 5 1 Inside oven chamber unscrew element fixing clips and loosen two screws at rear of element 7 5 2 Disconnect from wiring and remove top element from oven ...

Page 28: ...28 7 6 OVEN BOTTOM ELEMENT REMOVAL 7 6 1 Remove screws from Element fixing plate as required 7 6 2 Disconnect wires and remove element from oven ...

Page 29: ...Unsuitable pan material Use suitable pan Reset appliance Switch appliance OFF for 10 seconds then ON Defective coil Check all electrical connections to the inductor coil Replace defective Coil 02 No Inductor Coil Current Reset appliance Switch appliance OFF for 10 seconds then ON Inductor Coil connection failure Check all electrical connections to the inductor coil Replace defective Coil 03 Genera...

Page 30: ...10 Seconds then On Controls faulty or incorrectly Wired Check all electrical connections to the controls Generator Replace defective Controls Assembly 06 Generators Internal Temperature Too High Reset Appliance Switch Appliance OFF for 10 Seconds then On See Fault 3 See Fault 3 07 Cooking Zone Temperature Sensor Reset Appliance Switch Appliance OFF for 10 Seconds then On Temperature sensor faulty ...

Page 31: ...being generated does not reflect what appliance controls are set for Check Mains Supply Check all electrical connections within appliance Replace Suspect Coil Replace Generator 13 Mains Connection Error Reset Appliance Switch Appliance OFF for 10 Seconds then On Mains voltage too high or too low See Fault 8 14 Mains Connection Error Reset Appliance Switch Appliance OFF for 10 Seconds then On Mains...

Page 32: ...32 O2 Oven will not operate Safety stat tripped Call engineer O3 Oven slow to heat Wrong element setting Check element selector oven zone switch O4 Oven slow to heat Faulty element Call engineer ...

Page 33: ...33 9 0 CIRCUIT DIAGRAM i91104 5 Circuit Diagram ...

Page 34: ...34 10 0 WIRING DIAGRAM i91104 5 Wiring diagram ...

Page 35: ...35 i91104 5 Wiring diagram ...

Page 36: ...36 i91104 5 Coil Wiring Diagram ...

Page 37: ...33440000 Oven zone control knob 733440001 Hot zone LED 734250006 MCB 40A 3P TYPE D 734250009 Induction Quad Generator 20Kw 734250001 Induction Quad Generator 14Kw 734250012 When ordering spare parts please quote the following Model Number Serial Number This information will be found on the data plate attached to the appliance see1 0 12 0 SERVICE INFORMATION It is recommended to have a maintenance ...

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