Falcon G1006X O/T Installation And Servicing Instructions Download Page 12

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3.8  

Gas Taps and FFD 

3.8.1  Replacement  Taps  for  Open  Top  (G1006X  /  G1026X  /  G1060X  /  G1066X)  and  Solid  Top 

Burners (G1006BX / G1026BX) 

a)  Remove control panel as detailed in Section 3.2.4. 

b)  Remove hob lift-off components.  

c)  Undo inlet / outlet pipe compression nuts.  

d)  Disconnect thermocouple nut.  

For solid top appliances, proceed with e) to g). 

e)  Undo pilot supply pipe.  

f)  Undo fixings that secure control location plate to bracket.  

g)  Remove fixing plate from previous control and secure to replacement.  

Replace parts in reverse order.  

Also  check  FFD  thermocouple  position  at  low  flame  operation.  Check  open  top  flame  stability  on  low 
flame settings by turning control between high and low settings. 

To  set  by-pass  rate,  aim  for  flame  cone  lengths  of  approximately  5mm,  for  both  Natural  and  Propane 
Models.  

3.8.2 Twin Bullseye (G1006FX) 

a)  Remove bullseye rings and hob castings. 

b)  Remove centre support 

c)  Remove burner controls cover panel.  

d)  Remove control panel as detailed in Section 3.2.4. 

e)  Undo saddle clamp plate to float rail.  

f)  Unscrew burner assembly and manifold bracket from side panel and crown plate.  

g)  Remove  burner  assembly  c/w  with  gas  tap  and  manifold  bracket  to  gain  complete  access  to 

pipework. 

h)  Remove pilot pipe, main feed pipe and thermocouple nut from tap.   

i) 

Replace in reverse order.  

3.8.3 Gas taps (Cleaning & Greasing) 

Note: 

Plugs and bodies are machined as matching pairs and are non-interchangeable. To avoid mix-up, 

clean one tap at a time. Check for proper function after maintenance. 

a)  Remove top facia panel (see Section 3.2.4) 

b)  Remove  fixings  from  tap  body  front.  Withdraw  spindle  and  niting  arrangement  to  allow  plug  to  be 

eased out.  

c)  Clean  plug  and  body  with  a  soft  rag  and  re-grease  with  an  approved  high  temperature  lubricant.  

Apply grease sparingly, DO NOT block the gas passageways of plug and body.  

d)  Ensure that plug is inserted into body in correct position for operation.  

e)  Secure end cap to body. Note that fixing holes line up in one way only. 

3.9  

Governor (Natural Gas Appliances only)

 

The type of governor supplied is maintenance-free. Check that blue dust cap covering vent is fitted and in good 
condition as this protects the breather hole. 

 

 

Summary of Contents for G1006X O/T

Page 1: ...ould be left with the Engineer in Charge for reference during servicing Further to this the Users Instructions should be handed over to the User having had a demonstration of the operation and cleanin...

Page 2: ...ion systems Gas water and electrical supply external to unit Light bulbs Re installing vacuum in kettle jackets Replacement of grill burner ceramics when damage has been clearly caused by misuse Where...

Page 3: ...onsulted to determine the necessary clearance to any rear wall or overlying surface Some appliances require greater clearances than others The largest figure quoted in the individual instructions will...

Page 4: ...The installation MUST BE TESTED FOR GAS SOUNDNESS details are given in IGE UP 1 The adjustable governor supplied must be fitted to natural gas appliances in an accessible and spillage free position an...

Page 5: ...e panel as described in Section 3 2 4 An adjustable governor is supplied for natural gas appliances Propane appliance pressure is controlled by the incoming supply regulator For multiple burner natura...

Page 6: ...check proceed as follows Oven Burner Remove vertical control panel and open lower front panel as detailed in Section 3 Light burner and heat oven for 45 minutes at a setting of 275 C before reducing...

Page 7: ...curing burner components Check that burner caps and spillage trays are correctly positioned before replacing pan supports 6 A pot rack can be supplied as an optional extra 2 2 Connection to a Gas Supp...

Page 8: ...f appliance approximately 25mm to rear of their final position Both panels are then slid forward into position the RH one to engage its locating pins into the slots in the rear of vertical control pan...

Page 9: ...njector Remove main injector Replace in reverse order Twin Bullseye Remove bullseyes rings and hob fillings Remove the four screws securing centre support Remove centre divider plate Remove the two sc...

Page 10: ...ol c Open bottom front panel and disconnect nut which secures thermocouple head to pilot assembly and withdraw d Fit new thermocouple Ensure the head is pushed firmly into position before tightening n...

Page 11: ...cket to Z bracket d Open oven door and release phial by removing clips which secure it to roof baffle e Gently pull phial and capillary tube through oven side hole and withdraw thermostat f Remove rig...

Page 12: ...do saddle clamp plate to float rail f Unscrew burner assembly and manifold bracket from side panel and crown plate g Remove burner assembly c w with gas tap and manifold bracket to gain complete acces...

Page 13: ...uter 537883024 Control knob oven 537060015 Twin bull burner Injector NG centre 537883065 Control knob FFD 531880520 Twin bull burner injector Prop 537883010 Oven FFD valve 537880090 Oven igniter lead...

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