Falcon G1006X O/T Installation And Servicing Instructions Download Page 10

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c)  Undo nut which secures thermocouple head to mounting bracket and withdraw. 

d)  Replace  in reverse  order.  Position thermocouple head as indicated in Figure  6. Ensure FFD nut is 

not over tightened. A quarter

–turn past hand tight is sufficient to prevent fracture of electrical point.  

e)  Replace all parts in reverse order.  

3.4.2 Oven Flame Failure Device /Gas Cock 

a)  Remove vertical control panel and RH outer panel as described in Sections 3.2.3 & 3.2.1 

b)  Undo pilot supply pipe compression nut. Ease pipe forward and clear.  

c)  Undo two compression nuts on control inlet and outlet pipes.  

d)  Remove fixings which secures Z bracket support. Partly withdraw control. 

e)  Undo thermocouple nut.  

f)  Remove Z bracket and fit it on new control.  

g)  Replace  all  parts  in  reverse  order.  Check  gas  joints  for  gas  tightness.  Adjust  by-pass  screw  to 

achieve a flame cone height of approx. 5mm. Check flame stability by turning control knob between 
high and low flame operation.  

3.4.3 Oven Thermocouple 

a)  Remove vertical control panel and RH outer panel as described in Sections 3.23 and 3.2.1 

b)  Undo thermocouple nut at FFD rear after partially removing control.  

c)  Open  bottom  front  panel  and  disconnect  nut  which  secures  thermocouple  head  to  pilot  assembly 

and withdraw.  

d)  Fit new thermocouple.  Ensure the head is pushed firmly into position before tightening nut and that 

the FFD nut is not over tightened. 

A quarter turn past hand tight must only be employed to prevent fracture of this electrical joint.  

e)  Replace panels in reverse order. 

3.4.4 Solid Top Flame Failure device / Gas Cock 

a)  Remove control panel. See Section 3.2.4. 

b)  Remove solid top hob fillings and inner tray. 

c)  Undo both large compression nuts on inlet and outlet pipes.  

d)  Disconnect thermocouple nut.  

e)  Undo pilot supply pipe on ignition flame supply pipe.  

f)  Undo fixings that secure control fixing plate to bracket.  

g)  Remove fixing plate from old control and secure it to replacement.  

h)  Replace all parts in reverse order.  

3.4.5 Solid Top Thermocouple (G1006BX / G1026BX) 

a)  Remove bullseye rings, hob fillings, and inner tray.  

b)  Undo thermocouple to FFD nut.  

c)  Undo locknuts which secure thermocouple to bracket.  

Withdraw thermocouple.  

d)  Replace  in  reverse  order.  Position  thermocouple  tip, 

38mm above base as shown in Figure 7.  

3.4.6 Twin Bullseye (Thermocouple Replacement)

 

a)  Remove Bullseye rings and hob castings.  

b)  Remove burner centre support. 

c)  Remove burner controls cover panel. 

d)  Remove  control  panel  as  detailed  in  Section 

3.2.4. 

Summary of Contents for G1006X O/T

Page 1: ...ould be left with the Engineer in Charge for reference during servicing Further to this the Users Instructions should be handed over to the User having had a demonstration of the operation and cleanin...

Page 2: ...ion systems Gas water and electrical supply external to unit Light bulbs Re installing vacuum in kettle jackets Replacement of grill burner ceramics when damage has been clearly caused by misuse Where...

Page 3: ...onsulted to determine the necessary clearance to any rear wall or overlying surface Some appliances require greater clearances than others The largest figure quoted in the individual instructions will...

Page 4: ...The installation MUST BE TESTED FOR GAS SOUNDNESS details are given in IGE UP 1 The adjustable governor supplied must be fitted to natural gas appliances in an accessible and spillage free position an...

Page 5: ...e panel as described in Section 3 2 4 An adjustable governor is supplied for natural gas appliances Propane appliance pressure is controlled by the incoming supply regulator For multiple burner natura...

Page 6: ...check proceed as follows Oven Burner Remove vertical control panel and open lower front panel as detailed in Section 3 Light burner and heat oven for 45 minutes at a setting of 275 C before reducing...

Page 7: ...curing burner components Check that burner caps and spillage trays are correctly positioned before replacing pan supports 6 A pot rack can be supplied as an optional extra 2 2 Connection to a Gas Supp...

Page 8: ...f appliance approximately 25mm to rear of their final position Both panels are then slid forward into position the RH one to engage its locating pins into the slots in the rear of vertical control pan...

Page 9: ...njector Remove main injector Replace in reverse order Twin Bullseye Remove bullseyes rings and hob fillings Remove the four screws securing centre support Remove centre divider plate Remove the two sc...

Page 10: ...ol c Open bottom front panel and disconnect nut which secures thermocouple head to pilot assembly and withdraw d Fit new thermocouple Ensure the head is pushed firmly into position before tightening n...

Page 11: ...cket to Z bracket d Open oven door and release phial by removing clips which secure it to roof baffle e Gently pull phial and capillary tube through oven side hole and withdraw thermostat f Remove rig...

Page 12: ...do saddle clamp plate to float rail f Unscrew burner assembly and manifold bracket from side panel and crown plate g Remove burner assembly c w with gas tap and manifold bracket to gain complete acces...

Page 13: ...uter 537883024 Control knob oven 537060015 Twin bull burner Injector NG centre 537883065 Control knob FFD 531880520 Twin bull burner injector Prop 537883010 Oven FFD valve 537880090 Oven igniter lead...

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