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SECTION 3 - SERVICING and

MAINTENANCE

BEFORE ATTEMPTING ANY MAINTENANCE TASK,

ISOLATE THE APPLIANCE AT THE MAIN SUPPLY.

TAKE STEPS TO ENSURE THAT IT MAY NOT BE

INADVERTENTLY SWITCHED ON.

3.1 ELECTRICAL CONTROL GEAR

The terminals are located at rear of unit. The contactor is

contained within box at front. 

To gain access, open door and remove cover panel

behind. 

The control thermostat and neon lamps are mounted on

the facia panel, which is secured by four fixings.

3.2 NEON INDICATOR LAMPS

These must be replaced by new lamps in event of failure.

To replace a faulty lamp, first remove facia panel and pull

off push-on terminals. Remove lamp by undoing fixing nut

at rear.

3.3 THERMOSTATS

The fryer has two thermostats.

The adjustable control thermostat is mounted upon

control panel.

The safety thermostat is located within the element box.

It has a fixed setting and manual re-set button at rear of

element box. In the event of control thermostat failure and

resultant overheating of frying medium, safety

thermostat will trip supply to elements before oil

temperature becomes dangerous. 

To restore circuit having rectified the fault,

it is necessary to press the re-set button. This is situated

within the turret which projects through element box rear.

The oil must be allowed to cool to enable safety

thermostat to be re-set.

A defective safety or control thermostat cannot be

repaired and must be replaced. The capillary tubes pass

through pan wall and are sealed with small glands which

must not be overtightened. The phial must be fixed in

position within pan before tightening gland. The phial tip

should protrude from protective tube by 33mm.

Thermostat capillary tube must be covered with sleeve

insulation. Safety stat phial should be located centrally

within element clip.

3.4 CONTACTOR

This should require little or no maintenance under normal

circumstances. After long service, the burner contacts

may become pitted and at that point, new contacts should

be fitted.

3.5 ELEMENTS

These are individually replaceable. Access to terminals

and fixing nuts is gained upon removing element box

cover. When fitting a new element, ensure that sealing

gasket is fitted and tighten fixing nut firmly, preferably with

the aid of a tubular box spanner or socket.

When re-fitting element box cover, check condition of oil

resistant gasket. Do not use excessive force when

securing cover as this may deform it and allow oil to enter

box.

3.6 CLEANLINESS

To maintain maximum performance, the pan must be kept

clean. Periodically, oil must be drained off and the pan

should be filled with water and detergent. Boil up contents

and drain whilst still hot before flushing out with clean

water. Thoroughly dry pan and all fittings before re-filling

with oil. The elements can be lifted and hinged backward

to gain full access to all surfaces of pan and elements.

3.7 TILT SWITCH

Located in element terminal box, this component should

require no maintenance.

SECTION 4 - SPARES

When ordering spares, quote the unit type and serial

number. This information will be found on data plate

located on cover panel behind door.

An identity label is also provided on front frame.

Summary of Contents for E3830

Page 1: ...of the operation and cleaning of the appliance IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING AND COMMISSIONING THIS APPLIANCE FAILURE TO COMPLY WITH THE SPECIFIED PROCEDU...

Page 2: ...on systems Gas water and electrical supply external to unit Light bulbs Re installing vacuum in kettle jackets Replacement of grill burner ceramics when damage has been clearly caused by misuse Where...

Page 3: ...ricity supply it must be correctly positioned and levelled Levelling is effected by turning the lower area of the adjustable legs If desired feet that allow floor fixing may be specified at time of or...

Page 4: ...ll glands which must not be overtightened The phial must be fixed in position within pan before tightening gland The phial tip should protrude from protective tube by 33mm Thermostat capillary tube mu...

Page 5: ...E3830 WIRING DIAGRAM...

Page 6: ...E3860 WIRING DIAGRAM 4 Element Version...

Page 7: ...6 3 2 1 19 26 AMBER NEON 15 21 RED NEON 17 21 OPERATING STAT 18 20 CONTACTOR A1 A2 7 9 8 10 15 17 28 18 11 TERMINAL BLOCK 28 14 TILT SWITCH SAFETY STAT 20 14 ELEMENT 9 ELEMENT 8 ELEMENT 7 ELEMENT BOX...

Page 8: ...5kW 230V 14 13 5 RED NEON 12 15 A1 A2 10 SAFETY STAT TRIP POINT 230 C OPERATING STAT 0 C 190 C 9 16 11 TILT SWITCH LOWERED POSITION 18 6 15 AMBER NEON 1 2 3 4 5 6 7 5 2 1 9 16 11 6 18 12 15 10 13 14 7...

Page 9: ...AFETY STAT TRIP POINT 230 C 16 17 A1 A2 17 21 RED NEON 19 23 26 7 8 CONTACTOR IMO MC 24 S 00 1 3 1 3 5 6 4 2 N L2 L1 L3 2 2 18 25 10 24 9 9 10 16 23 24 25 26 ELEMENT POSITIONS ARE WHEN VIEWED FROM FRO...

Page 10: ...17 21 RED NEON 19 23 25 8 10 CONTACTOR IMO MC 24 S 00 1 3 1 3 5 6 4 2 N L2 L1 L3 2 2 18 26 11 24 9 9 24 ELEMENT POSITIONS ARE WHEN VIEWED FROM FRONT OF APPLIANCE H1 OUTSIDE LH ELEMENT 3 65kW 230V H2 I...

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