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1.

  Pass  the  inner  cable  through  the  inner 

cable lead, and after setting so that the total 

of the clearances between the left and right 

shoes and the rim is 2 mm, tighten the cable 

fixing bolt.

To release the brake inner cable from the V brake, squeeze the two brake arms together until the 

brake blocks contact the rim and remove the inner cable pipe from the cable end bracket.

To re-connect again squeeze the two brake arms together and relocate the inner cable pipe in 

the cable end bracket.

INNER CABLE ADJUSTMENT

INNER CABLE QUICK RELEASE

ʻVʼ BRAKE SYSTEM

9

2.

 Adjust the balance with the spring tension adjustment screws.

BRAKE MAINTENANCE — Disc Brakes

Your cycle may arrive with factory fitted disc brakes — the latest technology in cycle braking!

If you have purchased your cycle from a professional cycle shop your brakes should have been 

set up correctly. You will only have to do routine maintenance as the brake pads wear. (This is 

described later on in this section).

If you purchased your cycle from a mail-order source you may have to set up the brakes before 

you use your cycle.

The notes that follow are not exhaustive. If you need further assistance, please refer to the disc 

brake leaflet that should accompany the cycle. If you do not have such a leaflet please take your 

cycle to a professional cycle shop.

BRAKE LEVER AND BRAKE PAD TRAVEL ADJUSTMENT.

You can alter the amount of braking pressure by altering the travel of the brake lever and by the 

proximity of the brake pads to the brake disc.

To  alter  the  travel  of  the  brake  lever  adjust  screw  A  (see  Fig. 

1).  Unscrewing  screw  A  reduces  the  amount  of  lever  travel 

and by tightening it increases the lever travel. If you have fully 

unscrewed screw A and the lever travel is still excessive you will 

have to adjust the space between the pads and the disc.

A

Fig.1

Inner Cable Lead 

Pipe

Cable End 

Bracket

Cable Fixing

Bolt

3.

 Depress the brake lever about 10 times as in normal brake 

operation and check that everything is operating correctly and 

that the shoe clearance is correct before using the brakes.

Depress about 

10 times

BRAKE BLOCK REPLACEMENT- Caliper and V Brakes

All brake blocks are provided with grooves that indicate the 

wear on each block. When the grooves are worn down to a 

flat surface, replace the blocks(in pairs) immediately.

Wear Indicator Groove

Summary of Contents for CYCLES

Page 1: ...ase of defective components and does not cover the effects of normal wear and tear or damage caused by accident abuse excessive loads neglect improper assembly alteration of original specification imp...

Page 2: ...ntee Included in this manual are details on how to prepare your bicycle for riding how to maintain your bicycle to keep it roadworthy information on accessories and recommendations and tips for a safe...

Page 3: ...a soft cloth T 3 A Headset Remove clean and regrease bearings yearly checking if replacements required B Stem Nuts Ensure stem nuts and bolts are tight See page 7 C Handlebars Check handlebar bolt is...

Page 4: ...safe stopping Ride slower than normal and apply your brakes well in advance of anticipated stops CAUTION Night Riding We recommend you minimise the time you ride after dark If you should have to be ou...

Page 5: ...nsion frames Take care when inserting seat pillar that the protruding end cannot interfere with the frame suspension unit during use If in doubt consult you dealer about adjustment CYCLING POSITION Se...

Page 6: ...portion of handlebars horizontally and securely tighten the binder bolt Note On models equipped with stem mounted gear levers the levers may be moved up or down to the rider s most comfortable positi...

Page 7: ...the handlebars The right lever controls the front brake and the left lever controls the rear brake To stop with safety 1 Operate the rear brake left lever slightly before the front brake right lever...

Page 8: ...adjust brakes that have central Caliper adjuster simply turn screw as shown until brakes centralise BRAKE MAINTENANCE Caliper brakes To maintain cable brakes in efficient working order regularly chec...

Page 9: ...re you use your cycle The notes that follow are not exhaustive If you need further assistance please refer to the disc brake leaflet that should accompany the cycle If you do not have such a leaflet p...

Page 10: ...he pads bed in If your cycle came from or has recently been overhauled by a professional repair shop you B Fig 2 Smaller keyhole inside main hole C Fig 3 BRAKE PAD WEAR AND REPLACEMENT When you check...

Page 11: ...minute DERAILLEUR GEAR MAINTENANCE To help ensure that your derailleur gear works efficiently and to prolong its life it must be kept clean and free from excess dirt build up and should be properly l...

Page 12: ...W GEAR GUIDE PULLEY TOP ADJUSTMENT SCREW TOP GEAR OUTER SLIDE GUIDE PULLEY COUNTER CLOCKWISE CLOCKWISE CABLE ADJ BARREL 1 2 2 Next with the chain on the 2nd gear increase the inner cable tension while...

Page 13: ...ire lever uses two push levers mounted conveniently under the bar in front of the thumb Using lever A you can shift one gear at a time or shift down the entire block with a full stroke push Using leve...

Page 14: ...ance between the chain and the inside left hand side of the chain guide When it is pulled once there is a shift of one gear from a large chainwheel to a smaller chainwheel Example from largest chainwh...

Page 15: ...viewed from below Installation of the brake cables Use the 1 6 mm diameter inner cable and the 5 mm diameter outer casing 1 Insert the cable barrel nipple through the brake lever body 2 Mount the nipp...

Page 16: ...Shift approved cable only Thread new cable through housing cable inlet hole Around tube Spring Cavity Cable Groove Cable Inlet Hole Housing Spring Grip Cover All Detente Notches Cable Grooves GRIP 7 L...

Page 17: ...ont lever top position for the rear lever 2 Loosen the lever fixing bolt and then rotate the lever until the cover fixing bolt can be turned Fig 1 After this remove the cover fixing bolt and then remo...

Page 18: ...he top section of the chain on the small sprocket and replace the wheel into the frame by pushing back and centralising between the chainstays While holding the wheel in this position tighten the axle...

Page 19: ...ast 1 16 4 The wheel should turn freely and have very little side play 5 Check quick release lever is correct and fully locked position before each ride FITMENT OF BELL 1 Remove screw from bell clamp...

Page 20: ...e ends of the pedals to show which side the pedal needs to be fitted to 1 Fit to non chainside of cycle 2 The pedal has a special thread to tighten in a anti clockwise direction 3 Locate thread by han...

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