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7

 
 
ADDITIONAL PARTS REQUIRED 

 

In addition to the parts supplied with your panels you will need to purchase the following items from 
your local hardware store: 
 
¼” Corrosion Resistant Lag Bolts (length to fit your roof structure) 
Pipe Brackets 
PVC Pipe-2" 
PVC Fittings-2" 
PVC Solvent Cement 
PVC Primer 
Black Paint 
Sealant (Compatible with your roof material) 

 
 
 

PANEL INSTALLATION SEQUENCE

  

 

When transporting panels to the roof or rack and while positioning panels before mounting, be sure 
they do not strike or drag over any sharp surfaces (such as nails, corners of ladders or roof eaves). 
1. Survey area to confirm proper fit. 
      a) If multi-bank installation, plan piping configuration. 
      b) If roof is cedar or shake shingle, locate sub-roof support member (stringers) and mark as 

appropriate for placement of the hold down clamps. 

      c) If you are constructing a rack for the panels be sure to consult your distributor for proper pitch 

and dimensions. 

2.  Place two hold down brackets on each top header in the system. 
3.

 

Lay down the first panel.  Be certain it is straight and square on the roof.  

4. Couple all panels in a bank together. 
5. Make sure panel alignment on the roof is straight. The panel bottom header should be inclined 

toward the end cap approxamately ¼” every ten feet to ensure drainage.  

6. Secure the hold down brackets to hold bank of panels in place. 
7. Install the vacuum relief valve and end caps. 
8. Connect supply and return pipes to panels.   
  a) These pipes should be routed so that  the system will drain completely when the pump shuts      
         off.  Additionally, a drain plug or hose bib can be installed at the lower portion of the system,     
         which will allow the system to be drained manually when freezing conditions occur. 
9. Be sure the return pipe(s) are from the common high point of the system. 
 

 
 

Summary of Contents for ST

Page 1: ...ow distribution and highest solar performance Made of a specially formulated UV resistant polymer that won t rust corrode or scale Attention This manual provides a detailed step by step procedure for...

Page 2: ...l Requirements 6 Panel Mounting System 6 Additional Parts Required 7 Panel Installation Sequence 7 Mounting the Solar Collectors 8 Built Up Roofing 9 Panel Couplings 9 Vacuum Relief and End Caps 9 Fee...

Page 3: ...3 SYSTEM DIAGRAM...

Page 4: ...or supplemental heat boost You turn the heater off and on manually or use automatic controls 5 6 Your Pump and Filter These are compatible with your FAFCO Solar System and will continue to do their jo...

Page 5: ...assuming you re having sunny weather with your system on you can expect it to 1 Heat the water 2 to 5 degrees F every time it passes through the system 2 Raise your pool s temperature 5 to 15 degrees...

Page 6: ...your dealer for sizing requirements A minimum of 65 to 100 of the pool s surface area in solar panels is the recommended rule of thumb for sizing a swimming pool solar heating system Example 800 sq f...

Page 7: ...f the hold down clamps c If you are constructing a rack for the panels be sure to consult your distributor for proper pitch and dimensions 2 Place two hold down brackets on each top header in the syst...

Page 8: ...m the header pipe of the panel 3 Secure a mounting base at the spot you marked per the instructions A Locate mounting base on roofing above subroof or sheathing Do not attempt to attach bases to roof...

Page 9: ...ening clamps a Tighten all clamps as they are installed b When you have completed the solar installation retighten all clamps with the system on and water circulating through the collectors c Care mus...

Page 10: ...ns be installed on banks in excess of 12 solar panels No single bank should exceed 17 Panels POOL EQUIPMENT PLUMBING In the most common pool configurations the pump draws from the skimmer and the main...

Page 11: ...ectors so that all local codes are met The feed and return lines may be plumbed through an overhanging eave or routed around the edge of the roof A 2 masonry or wood hole saw can easily be rented or p...

Page 12: ...re that the pump is running 2 Check the isolation valves to make sure they are open 3 Make sure the control valve is in the correct position Tiny Champagne Bubbles If tiny champagne bubbles continue p...

Page 13: ...cally operating hours between 8 00pm and 8 00am are acceptable This precaution prevents air from entering and possibly damaging pool cleaning equipment during the startup of your solar system OPTIONAL...

Page 14: ...ft 12 2 lbs 4 54 kg or 0 38 lbs ft2 1 85 kg m 2 4 ft X 10 ft 14 3 lbs 5 34 kg or 0 36 lbs ft2 1 76 kg m 2 4 ft X 12 ft 16 47 lbs 6 15 kg or 0 34 lbs ft2 1 67 kg m 2 With Water 4 ft X 8 ft 46 lbs 17 2...

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