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Factory Cat Pilot 24'' EDGE, Operating Instructions Manual, Page: 1 / 41

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Factory Cat Pilot 24'' EDGE Operating Instructions Manual Download Page 1

Operating Instructions (EN)

MODELS:  

20'' DISK 
26'' DISK
28'' DISK 

24'' CYLINDRICAL

24'' EDGE
28'' EDGE 

INDUSTRIAL CLEANING EQUIPMENT

www.factorycat.com
1711 South Street
Racine, WI 53404 (USA)
(800) 634-4060  |  (+001) 262-681-3583 

VERSION 15.0225

©

 2014 RPS Corporation 

PILOT-OP-EN

Read these Instructions before 
using the machine.

Read these Safety Messages 
before using the machine.

Scan With Phone for more Information

Summary of Contents for Pilot 24'' EDGE

Page 1: ...IAL CLEANING EQUIPMENT www factorycat com 1711 South Street Racine WI 53404 USA 800 634 4060 001 262 681 3583 VERSION 15 0225 2014 RPS Corporation PILOT OP EN Read these Instructions before using the machine Read these Safety Messages before using the machine Scan With Phone for more Information ...

Page 2: ...you the different machine controls and features MACHINE SETUP Tells you how to setup machine from un crating to installing squeegee and brushes MACHINE OPERATION Section is to familiarize the operator with the operation and function of the machine BATTERY CHARGING Shows you how to charge the batteries on board and off board charging MAINTENANCE This section contains preventative maintenance to kee...

Page 3: ...18 Operating Hints 18 One Pass Scrubbing 19 Vacuum Only 19 Adjust Solution Flow 19 Draining Recovery Tank 20 Flush Recovery Tank 20 Draining Solution Tank 20 Solution Filter 21 Cleaning Solution Filter 21 Squeegee Up 21 Squeegee Down 21 Clean Vacuum Screen 22 Releasing Parking Brake Override Lever 22 Battery Charging 23 External Battery Charging 23 On Board Charger 24 On Board Battery Charging Opt...

Page 4: ...THIS MACHINE Unless you are trained and authorized to do so Unless you have read and understood this Operator s Manual On surfaces with greater than a 2 grade unless this machine is equipped with a functional parking brake On surfaces with greater than an 8 grade at any time WHEN OPERATING THIS MACHINE Remove loose objects from the floor that could be projected from the rotating Brushes Keep your ...

Page 5: ...emove paint over or destroy warning decals If warning decals become damaged call 1 262 681 3583 for free replacements WARNING Dress safely Do not wear a neck tie scarf or any loose or dangling clothing while operating this machine Loose or dangling clothing or neck wear can tangle in rotating parts causing serious injury or death WARNING Always turn off this machine before leaving it unat tended D...

Page 6: ...S MA CHINE IN A WELL VENTILATED AREA BATTERY CHARGING LABEL PART 250 7290 TO AVOID DAMAGE TO THIS MACHINE s 53 002 6 4 2 43 9 s 7 4 2 4 0 2 452 534 4 8 F 54 s 4 53 0 2 4 8452 REFER TO MANUAL OR CALL 011 262 681 3583 DANGER EXPLOSION RISK 4 2 3 53 80 3 2 2 4 53 4 2 3 4 2 0 50 TANK LABEL PART 5 728 USE ONLY DISTILLED WATER IN THE BATTERIES USE ONLY THE OEM CHARGER PROVIDED WITH THE MA CHINE ALWAYS D...

Page 7: ... in reverse 8 SOLUTION FLOW CONTROL LEVER Adjusts the amount of solution flow delivered to the Scrubdeck 9 CIRCUIT BREAKER 15 amp Positive Bus Bar 10 CIRCUIT BREAKER 15 amp Negative Bus Bar 11 CIRCUIT BREAKER 25 amp Vacuum Motor 12 CIRCUIT BREAKER 30 amp Scrubdeck Motor 13 CHARGER PORT Plug in grey charger connector here to charge machine batteries OEM 36 Volt 25 Amp Only 14 QR CODE Scan machine s...

Page 8: ...tor comfort and ease of entry 2 HORN Sounds the horn for warning oncoming traffic 3 HEADLIGHT SWITCH Turns power of the Headlight ON OFF 4 SQUEEGEE LIFT LEVER Raises and lowers the Squeegee 5 EMERGENCY STOP OPTIONAL Allows for complete machine shut down with 1 button push 1 4 5 3 2 ...

Page 9: ...ETERS Machine Total Hour Meter Recharge Counter are standard Drive Scrubdeck and Vacuum are OPTIONAL Meters 16 CHARGER PORT Plug in your console charger here 36 Volt 25 amp ONLY 17 STEERING WHEEL Steers the main Drive Wheel 18 SEAT Ergonimic seat with operator comfort in mind 19 VACUUM FLOAT SHUT OFF Automatic Vacuum Shut off if Recovery Tank is Full 20 VACUUM HOSE Main Vacuum Hose from the Squeeg...

Page 10: ...Seat back Attach all Battery Cables to Terminals as shown below 3 Turn ON main power switch and check the Battery Charger Meter to ensure correct installation Charge Batteries if needed SEE BATTERY CHARGING NOTICE Batteries are a possible environmental hazard Consult your Battery supplier for safe disposal methods NOTICE Orientation of Batteries is critical for cables to reach Ensure proper torque...

Page 11: ...he Squeegee Lift Lever 3 Disconnect Vacuum Hose A from Squeegee and loosen both knobs B SEE BELOW 4 Pull Squeegee assembly backward from the lifting carrier 5 Inspect or repair as needed and reinstall REPLACING OR ROTATING SQUEEGEE BLADES NOTICE FOR SAFETY Before leaving or servicing the machine stop on a level surface turn off machine and remove key 1 Remove the Squeegee Assembly from the machine...

Page 12: ...n the brushes SEE BELOW INSTALLING DRIVER PADS 1 Select the correct Pads that best meet your cleaning application needs Consult your local dealer for assistance 2 Pad Installation Attach Pads to Pad Drivers before connecting drivers to motor hub Press down on center clip D till it snaps into place SEE BELOW NOTICE SCRUB BRUSHES PADS There are many different types of brushes available to cover appl...

Page 13: ...rubdeck to level it SEE BELOW 5 Extending the Adjustable Arms raise the front and lowers the rear of the Scrubdeck After Scrubdeck has been leveled ensure correct pitch backward if you have retighten Locking Nuts C ADJUST DISK SHROUD WIPERS 1 For Shroud rubber adjustments loosen the Nylok Nuts E on the back of the Shrouds SEE BELOW 2 To adjust rubber to the desired height just slide the curtain up...

Page 14: ...s Side Door Latch C and pull door off of Scrub deck to allow access to the brushes SEE BELOW 5 Slide Brush D into Brush area and engage onto the Brush Driver on the opposite side SEE BELOW 6 With Brushes engaged re attach the Side Door as well as the Side Wipers NOTICE If the Brushes are not fully engaged with the Drivers the Brushes will be damaged Do NOT force the access door back on This usuall...

Page 15: ...ground turn machine OFF 4 Loosen the Locking Nut A on the Adjustable Deck Arms Turn the Hexagonal Arm B on each side of the Scrubdeck to level it Use the levels built into the deck SEE BELOW 5 Extending the Adjustable Arms raise the front and lowers the rear of the Scrubdeck After Scrubdeck has been leveled retighten Locking Nuts A ADJUST CYLINDRICAL WIPERS BLADES 1 For Cylindrical side Wipers ope...

Page 16: ...ip Face of ORBITZ Deck the machine is ready to use NOTICE NEVER place aggressive Pads Maroon Prep Dominator HD Strip etc directly onto the Grip Face Always use Red or Blue Spacer pad to prevent Grip Face damage LEVELING ORBITZ DECKS NOTICE All Scrubdeck s should be level at time of machine delivery If machine Scrubdeck is not level Contact your Servicing Dealer 1 Drive machine to a flat level surf...

Page 17: ... up or down in the slits and tighten screws 3 Reattach the Shroud to the Scrubdeck by sliding back on and tightening the Star Knobs ADJUST ORBITZ SHROUDS 1 For Shroud adjustments loosen the Start Knobs B and remove Shroud C SEE BELOW 2 Spin the Red Shroud Adjustment Knobs D up or down on the Shroud Support Bolt SEE BELOW 3 Once adjusted to the proper height tighten Shrouds C back in place B B C A ...

Page 18: ...nted solution switch ON OFF 2 Keep an eye on the clear Vacuum cover to make sure that there is not any foamy buildup in the Recovery Tank If excess foam begins to develop stop and drain tank and pour a recommended foam control solution into the Recovery Tank Foam is usually an indication of excessive soap 3 Always operate on flat solid surfaces at lower speeds when scrubbing around walls and objec...

Page 19: ... 2 Ensure machine is fully charged before operation by checking the Battery Gauge B 3 Lower Scrubdeck head to the floor by pressing the Scrubdeck Toggle Switch Yellow forward on the Control Panel E 4 Press the Solution Flow Switch Blue F to turn on solution flow Use the Flow Lever to regulate J 5 Begin scrubbing by depressing the Foot Pedal G slowly and then to the speed required 6 Once the machin...

Page 20: ...access This will prevent heavy build up on the bottom of the tank foul odors as well as clogging of your floor drains SEE BELOW 2 Remove Drain Hose A and open to allow for drainage of the Recovery Tank SEE ABOVE 3 Flush Recovery Tank with water hose 4 After rinsing reattach the Drain Hose A SEE ABOVE NOTICE Keep water off of Control Panel CLEAN DRAIN SAVER With Recovery Lid open and Tank fully dra...

Page 21: ...e E and remove the stainless steel screen F SEE BELOW 4 Rinse any debris from the screen with clean water 5 Reinstall screen and screw cap back on tightly and open the water valve by increasing solution flow SQUEEGEE UP 1 To raise the Squeegee off the floor manually raise the Squeegee Lift Lever G to the UP position SEE BELOW SQUEEGEE DOWN 1 To lower the Squeegee to the floor manually lower the Sq...

Page 22: ...een and float ball assembly D out of the Recovery Tank SEE BELOW 4 Rinse with hot water 5 Dry thoroughly 6 Replace the Vacuum Screen into Recovery Tank 7 Shut Vac Screen Door and Latch RELEASING PARKING BRAKE OVERRIDE LEVER To release the Parking Brake move the Parking Brake Override Lever E to the UP position To return back to Override Mode slide to the DOWN position E UP DOWN A B C D ...

Page 23: ...ropriate rate If you must use a different charger disconnect the Batteries before charging to avoid damage to the electronic speed controller EXTERNAL BATTERY CHARGING 1 Transport machine to a well ventilated area for charging 2 Turn the machine OFF Remove key Tip Seat A to side for Battery Access SEE BELOW 3 Check the water in each Battery B SEE BELOW Do not charge the machine unless the water is...

Page 24: ...e Batter ies at the appropriate rate If you must use a different charger disconnect the Batteries before charging to avoid damage to the electronic speed controller ON BOARD BATTERY CHARGING OPTIONAL 1 Transport machine to a well ventilated area for charging 2 Turn the machine OFF Remove key Tip Seat Access to the side 3 Check the water in each Battery A Do not charge the machine unless the water ...

Page 25: ...ear rings or metal wrist watches when servicing this machine as they can cause an electrical short circuit which can cause serious burns INSPECTION AND CLEANING Keep Batteries clean and dry from residue Check that all vent caps are tight Use a solution of baking soda and water to clean if acid residue on Batteries or corrosion on the terminals Protective spray of petroleum jelly should be applied ...

Page 26: ...crubdeck and Squeegee lifting cables for wear and spring tension 2 Check machine for water leaks and loose nuts and bolts 3 Check to see if Battery cables are tightened Tighten if needed OEM Trojan WET Batteries 100 in lbs OEM Full River AGM Batteries 90in lbs 4 Grease Squeegee Pivot Point YEARLY MAINTENANCE Call your local dealer for yearly maintenance STORING MACHINE 1 Be sure to flush the Tanks...

Page 27: ...NGE 70 GREEN 224 GREEN 224 BLUE 126 BLACK 113 RED 30 RED 36 BLACK 35 BLACK 29 BLACK 52 BLACK 49 PINK 43 PINK 43 PINK 43 WHITE 42 RED 202 BLACK 136 WHITE 261 BLACK 260 WHITE 261 BLACK 260 RED 44 ORANGE 53 RED 177 BLACK 178 RED 47 BLACK 48 RED 47 RED 47 RED 176 BLACK 174 BLACK 178 BLACK 48 Title Size Document Number Rev Date Sheet of RS PILOT 1 1 Friday February 20 2015 Title Size Document Number Re...

Page 28: ...lear Cloudy Particulate Dark BATTERY 2 WATER LEVEL Overfilled Full Low Dry BATTERY 3 HYDROMETER BATTERY 3 ELECTROLYTE CLARITY Clear Cloudy Particulate Dark BATTERY 3 WATER LEVEL Overfilled Full Low Dry CLEAN BATTERY TOPS CHECK BATTERY CABLE AND TERMINAL CONDITION NOTES PAD BRUSH CONDITION SCRUB BRUSH FIBER LENGTH ROTATED BRUSHES BROOM DRIVER SOCKETS 4 GOOD WORN NEEDS REPLACEMENT DRIVER IDLER HUBS ...

Page 29: ...POINTS KNOBS SOLUTION FILTER CLEANING SCRUB DECK LINKAGE STEERING CHAIN VISUALLY INSPECT IN SPEC REPAIR PROBLEM SOLUTION TANK CONDITION RECOVERY TANK GASKET CONDITION DRAIN SAVER VACUUM FLOATS SCREENS VACUUM HOSES SOLUTION HOSES BLADE RETAINERS HARDWARE SQUEEGEE WHEELS BRUSH SKIRTS REAR WHEELS CONDITION DRIVE WHEEL CONDITION COMMENTS SERVICING DISTRIBUTOR ____________________________________ TECHN...

Page 30: ...OLUTION TANK FLOW LEVER TURNED DOWN TURN LEVER MORE OPEN SOLUTION FILTER CLOGGED REMOVE COVER AND CLEAN SOLUTION LINE CLOGGED REMOVE AND BLOW OUT WITH COM PRESSED AIR SOLUTION VALVE CLOGGED REMOVE COVER AND CLEAN NO SOLUTION FLOW NO SOLUTION IN TANK FILL SOLUTION TANK SOLUTION SWITCH IS OFF TURN SOLUTION SWITCH ON SOLUTION SCREEN IS CLOGGED REMOVE AND CLEAN SCREEN SOLUTION SUMP CLOGGED REMOVE DEBR...

Page 31: ...E TIRE REPLACE TIRES HEAVY SOAP CONCRENTRATION CONTACT LOCAL SERVICING DEALER PARKING BRAKE DOESN T WORK NOT ON A LEVEL FLOOR MOVE TO LEVEL SURFACE TO PARK MACHINE OVERRIDE LEVER IN OFF POSI TION RESET LEVER INTO CORRECT POSI TION PARKING BRAKE MALFUNCTION CONTACT LOCAL SERVICING DEALER SHORT RUN TIME BATTERIES RUN DOWN CHARGE BATTERIES TWICE BATTERIES STILL DOWN CONTACT LOCAL SERVICING DEALER BAT...

Page 32: ...r 1 1 2 hp 746 watts 2900 rpm Scrubdeck Down Pressure 0 150 lb 0 68 kg SOLUTION SYSTEM Solution Tank Capacity 22 gal 86 liters Solution Flow Rate 0 0 75 gpm 0 4 lpm Solution Filter Stainless In line RECOVERY SYSTEM Recovery Tank Capacity 23 gal 87 liters Vacuum Power 1 0 hp or 2 0 hp 745 watts Drain Hose 2 Diameter 5 cm Vacuum Specs Lift Airflow 68 70 cfm 172 cm 21cmm Demisting Chamber 1 gal 3 8 l...

Page 33: ...14 SCRUBDECK 28 14 SCRUBDECK White Pad N A EDGE 4054 Red Pad EDGE 2404 EDGE 4053 Blue Pad EDGE 2403 EDGE 4052 Green Pad EDGE 2402 EDGE 4051 Black Pad EDGE 2401 EDGE 4050 White Driver Pad N A EDGE 4058 60 Grit Sand Screen N A EDGE 4059 80 Grit Sand Screen N A EDGE 4060 100 Grit Sand Screen N A EDGE 4061 120 Grit Sand Screen N A EDGE 4062 150 Grit Sand Screen N A EDGE 4063 20 Grit Sand Paper N A 36 ...

Page 34: ...gee 180 770G 180 770L 180 770U 180 7180 SQUEEGEE MATERIAL USED FOR LINATEX Provides best wear and tear resistant Not designed for use with chemicals URETHANE Provides best resistance when dealing with harsh chemicals oils fuels etc GUM Provides best drying preformance on rough grouted floor types by sealing over irregularities NOTICE Squeegee blade kits include 1 Rear Blade 1 Front Blade and 2 Bac...

Page 35: ...PILOT OP EN 35 SOAP CHOICES TRADITIONAL DRUMS TOTES WALL MOUNTED SUPERCON DEMO RENTAL QUARTS ONBOARD AUTO DISPENSING Industrial Commercial Environmentally Safe ...

Page 36: ...t while leaving no residue behind The result is a clean non slip surface ready for immediate use The Heavy Duty concentrate is a Super alkaline detergent formulated for heavy soil grease and thick buildup Popular in machine shops auto and truck repair and other facilities with oil hydraulic fluids and cutting oils Designed to quickly remove tire marks oil stains and buildup that has accumulated Th...

Page 37: ...ll begin on date of machine installation to end user or 6 months after shipment from RPS Corporation to the distributor if unsold at that time This warranty includes all parts and original equipment accessories on the machine except normal wear items Some examples of these wear item exclusions are EDGE ORBITZ isolators 1 000 hours on average EDGE ORBITZ Grip Face Squeegee Blades Wiper Blades Skirt...

Page 38: ...out the debris hopper and correct installation Correct operation of the main broom and side broom levers and understands to park with brushes in UP position Trained on the Wet Sweep bypass door and not to operate through standing water EDGE ORBITZ MACHINES EDGE ORBITZ scrubbers must have their isolators deck hour meter replaced every 1 000 hours of use Customer understands the Grip Face is not war...

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Page 41: ... RPS Corporation 2014 1711 South Street Racine WI 53404 www factorycat com Tel US 800 634 4060 Tel Int 001 262 681 3583 INDUSTRIAL CLEANING EQUIPMENT ...

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